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Cold Plasma Food Preservation

Inventor: Kevin Keener
Year: 2009
Device: Dielectric Barrier Discharge (DBD) Food Package Sterilizer
Folder: keener
Original: Open article
Confidence
0.90
Practicability
0.80
Evidence
0.60
Fringe Score
0.20
Risk
0.10
TRL
6

Goal

Eliminate harmful bacteria in packaged foods without heating or contaminating the package.

Problem

Food-borne illnesses caused by bacteria such as E. coli and Salmonella in packaged produce and other foods.

Concept Summary

A high-voltage dielectric barrier discharge (DBD) creates a room-temperature plasma inside a sealed food package. The plasma ionizes the gases, producing ozone and other reactive oxygen species that kill bacteria. The system uses low-power electricity (30-40 W) and works with glass, plastic, and paper packaging.

Detailed Description

Two low-watt, high-voltage coils are placed on the outside of a sealed package. When powered, a dielectric barrier discharge generates an atmospheric non-equilibrium plasma (ANEP) in the package interior. The plasma ionizes oxygen (and other gases) to form ozone (O_3), singlet oxygen, superoxide, peroxide, and hydroxyl radicals. These reactive species attack and destroy bacterial cell walls, achieving sterility within 30 seconds to five minutes. The process operates at near-ambient temperature, so the food is not cooked. The device can be powered by a small transformer and consumes less power than an incandescent bulb. It works with a range of packaging materials (LDPE, HDPE, PP, PET, cardboard, glass, etc.) and can be applied to pharmaceuticals as well.

Principles

  • Dielectric Barrier Discharge (DBD)
  • Atmospheric non-equilibrium plasma (ANEP)
  • In-situ ozone generation

Scientific Domains

Plasma Physics Food Science Microbiology

Materials

  • Air
  • O_2
  • N_2
  • CO_2
  • He
  • Ar
  • Dielectric layer (quartz, polymer)
  • Copper coils

Mechanisms of Action

  • Ionization of gases to produce reactive oxygen species
  • Oxidative damage to bacterial cells by ozone and radicals

Energy Sources

Electrical power (30-40 W)

Applications

  • Food preservation
  • Pharmaceutical sterilization
  • Medical device packaging

Claimed Performance

Effective kill of E. coli and Salmonella in 30 seconds to five minutes using 30-40 W of electricity; no temperature rise sufficient to cook the food.

Experimental Evidence

Testing performed on spinach, tomatoes, glass containers, flexible plastic bags, rigid plastics, and pill bottles; figures in the patent show ozone concentrations and spore-reduction data for two DBD systems (13.5 kV RMS and 80 kV RMS).

Replication Status

Patented (USPA 2014044595) and described in a peer-reviewed journal article; no commercial scaling reported.

Limitations

  • Requires sealed package
  • Effectiveness depends on package material permeability
  • Treatment time up to several minutes for dense loads

Keywords

cold plasma dielectric barrier discharge ozone sterilization food safety non-thermal decontamination

Related Technologies

Ozone gas sterilization Atmospheric plasma treatment Non-thermal food preservation

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