Eugene G. de Boismenu: Artificial Diamonds

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**Eugene G. De BOISMENU** **Artificial Diamond**


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***Scientific American*** (June
7, 1913), p. 515

**"A New Way of Making Artificial
Diamonds"**

    A Paris engineer, M.E. de Boismenu,
claims to have produced small diamonds by a new electric furnace
method. It will be remembered that the late Prof. Moissan
succeeded in obtaining very small diamonds (of microscopic size)
in the electric furnace, but the process required special skill,
and in any case the results were merely of scientific interest. M.
de Boismenu employs a new principle, which has the advantage of
being very easy to carry out in practice by a skilled operator.
Moreover, the process will undoubtedly be further improved so as
to secure larger specimens than those so far produced, which range
up to 2-1/2 millimeters in diameter.

    The inventor occupies a prominent
position as director of an electric carbide furnace plant in
France and conceived the idea that the diamond could be produced
by electrolysis of a bath of molten carbide between the usual
carbon electrodes.

    The furnace used is built of
refractory brick and has two carbon electrodes 6-1/2 inches in
diameter, one of which can be adjusted by hand. The bed of the
furnace is first packed with a mixture of powdered lime and
carbon, which serves to hold a trough-shaped receptacle made of
fused calcium carbide, as this is found best to hold the molten
bath within the furnace. The carbons work within this trough, and
are packed around with rather large fragments of carbide. By
leaving the current on the bath of molten carbide for a number of
hours, an electrolytic action takes place by which the carbide is
decomposed and the negative pole becomes surrounded by a black
carbonaceous mass, in which are found embedded small crystals.
These crystals answer all the tests for the diamond.

    The first conclusive operation was
made on April 13, 1908, in the inventors experimental laboratory
in the suburbs of Paris, using direct current from a small dynamo
plant therein installed. After heating up the electrodes, they
were drawn one inch apart, and calcium carbide was gradually fed
in in small lumps, so as to produce a molten bath. The carbons
were then gradually separated until finally they were 10 inches
apart. The heat commenced at 11 a.m. and ended at 5 p.m. with a
continuous run of 6 hours. The current used was 800 amperes at 34
volts. There were 8 pounds of melted carbide in the bath. At 3
oclock a pile of carbide fragments were heaped upon the bath, and
the whole was covered with a mixture of equal parts of lime and
carbon so as to stop up the interstices, and finally the furnace
was covered with two refractory slabs. The furnace ran in this way
up to the end of the test, when the current was stopped and the
furnace allowed to cool off overnight. The scoriaceous mass
resulting from this operation, weighing from 600 to 700 grams, was
placed in a vessel of water and allowed to remain overnight. The
residue was examined the next morning. During the night it had
disaggregated in the water and formed a black mud, which was
decanted and then slowly dried over an alcohol lamp. At once M.
Boismenus attention was attracted by small brilliant points
standing out against the black background. He was able to pick
these particles out by forceps and thus separated about a dozen of
them. They appeared as small transparent crystals of somewhat
irregular shape whose size varied from 1/2 to 1-1/2 millimeters.
Under the microscope they showed the characteristic appearance of
diamonds. The specimens will scratch a plate of glass under very
slight pressure, and the scratches are deep and remarkably clear;
steel can also be scratched by them.

    From April 20th to June
5th the furnace made fifteen runs, of which eleven
were very successful. The last two of these, the furnace ran for
12 hours with 700 to 800 amperes at 24 to 25 volts, and some of
the crystals reached one-tenth of an inch in diameter. This
seemed to be as far as one could go with the present small
plant, and a new one will be required for further work. The
specimens were submitted to two jewelers of Paris, who were
unable to distinguish them from natural diamonds. One of the
largest specimens could even be cut, and the author sent it to
Amsterdam for the purpose. It was returned cut with 32 facets
with remarkable dexterity.

    M. de Boismenu hopes to be able to
continue his experiments in the near future, provided that funds
are forthcoming for installing an electric furnace upon a larger
scale. In closing, we should mention that the process has been
patented by the author.

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**French Patent # 531, 091** **Processs and Apparatus for the Fabrication of Diamonds in
the Electric Furnace** 

   It has been found that the metallic carbides
originating by combination of carbon with the alkaline metals
and alkaline-earths can be decomposed by electrolysis at very
high temperatures, to give on one hand the metal and on the
other hand the carbon that can collected in the neighborhood
of the anode in the form of a diamond crystals, in the
operating conditions of a properly established device.

    When one electrolyzes an amenable metallic
carbide in a molten bath in an electric furnace it must be
protected from oxidizing conditions. It is difficult to
contain this bath, and one must use materials that are more
refractory, or it will react with the molten mass that is
produced.

    The present invention has for its object a
process and devices allowing collecting of diamonds, using the
same principle, more easily and with a higher yield than it
has been possible to do so far.

    To this effect, one has recourse to a
furnace of a crucible form appropriately established in
graphite or in agglomerated coal, and presenting the following
particulars being able to exist separately or in combination:

    1. The crucible and the electrodes, except
for the end in the interior of the crucible, are nested in a
mixture well coal cup and powder lime filling the envelope of
the electric furnace.

    2. The lower part of the crucible is
surrounded by entouree by an annular refractory enclosure
designed to receive the excess bath of fusion, and
communicates with the crucible by suitable  openings.

    3. The electrodes are isolated and
protected, having their entry in the crucible, by very
refractory pipes or tubes, for example in magnesia.

    The description which follows, when
compared to the additional drawings and examples, will explain
the nature and the advantages of the invention.

    Figure 1 shows in cross section an
electric furnace for the manufacture of diamond, established
in accordance with the first mode of realization of the
invention.

![](fig1.jpg)

    Figures 2 and 3 show respectively furnaces
established in accordance with the second and third modes of
realization of the invention.

![](fig2.jpg)

![](fig3.jpg)![](fig3a.jpg)

    To avoid the disadvantages mentioned
above, the first procedure consists of making the electrolyzed
calcium carbide in a crucible itself made out of calcium
carbide and surrounded by a garnish constituted preferably by
a mixture of lime powder 80% and powder coal 20%. During
effective experiments, applicant has noted that it forms
around this crucible, during the operation, a hard hull and
impermeable has the air, constituted by lime having undergone
a beginning of fusion and having crystallized. It is in the
interior of this protective hull that the phenomena are
carried out and the reactions form the synthetic diamond.

    To regulate the electrolytic actions and
to contain the fusion bath, it is advantageous to simply take
a crucible out of coal graphite, or same in agglomerated
carbon, by having recourse simultaneously to the provisions
which will be indicated hereafter.

    If one takes, for example, the ordinary
furnace represented in Figure 1, the crucible B in the form of
a cup, made of coal graphite or agglomated coal of very good
quality; this crucible, which has advantageously a thickness
of 3 centimeters, intended to receive the bath C of metallic
carbide in fusion. The edges of this crucible are bored with
two holes of suitable diameter to insert both electrodes,
which are isolated and protected, while passing in the
crucible, by very refractory tubes D, advantageously made of
magnesia.

    Around the lower part of the crucible an
enclosure is formed for example annular channel  E to
receive the surplus of the bath of fusion, and the finished
reactions which one wants to carry out. This channel
preferably is constituted by refractory plates and and tubes
provided with some vents, and it is in relation to the lower
part of the crucible by openings F, example with two, and
receiving a diameter of 2 to 3 cm.

    The whole of the crucible, the enclosure
and the electrodes, is nested in a mass G constituted by a
mixture of coal and powder lime filling all the interior of
the electric furnace.

    Another provision, represented in Figure
2, consists in inclining the electrodes from 30 to 60 degrees.
The shape of the crucible is slightly modified as it is seen
Figure 2, and the other provisions of the operation remain the
same.

    One can finally, as Figure 3 shows it, lay
out the electrodes vertically. In this case, the negative
lower electrode H butts in a crucible B, made of coal graphite
like previously, and the shape of chalice, and which is to
joined to it by a threading K. The other provisions
(enclosure, openings, and pulvurent mass) are the same ones
that those described above.

    During experiments which it have been
effected, it is advantageous to leave with a tension of 30 to
35 volts, in order to determine the size of the arc; then, as
soon as the fusion bath is well formed, there is no more
arcing. The furnace has a function in resistance and it is
necessary to decrease the voltage, and to bring it for example
around 25 volts. The intensity can be determined by choosing
for example a current density of 3.5 amps by cq. o prevent
excessive corrosion of the electrodes and parts of the
furnace. In particular, the applicant has established and
obtained resultants with a furnace provided with cylindrical
coals having 11 to 12 cm of diameter and 1.20 to 1.25 meter in
length, with a tension of 20 to 25 volts, an intensity of 500
to 600 amps, and a power of 12 kw.

    It is clearly understood that the
numerical provisions and information which are indicated above
are examples and by no means restrictive and which can be
modified without leaving the framework of the invention.

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