Electrochemical flue gas purification system

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**Henrik CHRISTENSEN & Kammer HANSEN**

**Electrochemical Exhaust Purification**

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**<http://www.greenoptimistic.com/2009/02/04/cheap-new-electrochemical-flue-gas-purificaton-for-diesel-engines/>**


**Cheap New Electrochemical Flue Gas
Purificaton for Diesel Engines**

**by** **Florin**

In Europe half of the cars sold are using diesel
engines. The pollution from these cars (carbon particles,
nitrogen oxides NOX and unburned hydrocarbons) is to be more
strictly restricted by the EU regulations.

Riso Danish Technical University has started a
new project to develop an effective method for making diesel
engines cleaner. The Danish Council for Strategic Research has
approved DKK 17 million ($2.9 million) to finance the four
year project for a new DeNOx technology.

The university is working on an Electrochemical
flue gas purification method. Compared with existing methods
with particulate filters and SCR Catalyst or recirculation of
the exhaust gas, the electrochemical flue gas purification has
a big advantage: it can do all the purification in the same
filter unit. So nitrogen oxides (NOX), carbon particles and
unburned hydrocarbons are being stopped together.

The new device has another advantage, as it does
not use expensive materials to work (existing devices usually
contain nitrogen-containing urea as a reducing agent), so it
will lower the price of filtering the exhaust from diesel
engines, contrary to the existing methods.

In the electrochemical flue gas purification
method, the engine is completely separated by the filtering
process and it could lead also to fuel savings. In the future,
the same technology could also be used in the purification of
flue gas from power plants, maybe also in the shipping
industry.

For this project, the University will involve
more people, five PhDs and two post-docs in the near future.
The team has the objective of developing a successful
prototype using the electrochemical flue gas purification
method to be used economically in diesel engines.

Kent Kammer Hansen, Senior Scientist in the Fuel
Cells and Solid State Chemistry Division at Riso National
Laboratory for Sustainable Energy, the Technical University of
Denmark is leading the team involved in this project.

![](elchemflue.jpg)

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**US Patent Application
2005016864**

**Method and Apparatus for
Electrochemical Reduction of Nitrogen Oxides in a
Mixture of Nitrogen Oxides and Oxygen**

2005-01-27

Inventor(s):  CHRISTENSEN HENRIK [DK];
HANSEN KENT KAMMER   
Classification: - international:  B01D53/04; B01D53/32;
B01D53/04; B01D53/32; (IPC1-7): C25B1/00 - European: 
B01D53/04C; B01D53/32E   
Also published as:   WO02094418  (A1) // 
EP1397195  (A1) //  CZ20033504  (A3) 
//  HU0400621  (A2) //   CA2448002 
(A1)

**Abstract** -- A working electrode for an
electrochemical reactor, the electrochemical reactor
comprising a working electrode, a counter electrode, and an
ion-selective electrolyte; the working electrode comprising an
electric conductive ceramic oxide material having the general
formula: A2A'(1-x)ByB'(1-y)O(3-Delta) wherein A and A'
designate first substitution metals of similar sizes, said
first substitution metals having a high efficiency for
reducing vacancies for oxygen ions, 0&lt;=x&lt;=1; B
and B' designate second substitution metals of similar sizes,
said second substitution metals being of smaller sizes, said
second substitution metals being of smaller sizes than those
of said first substitution metals, and having a high
transition efficiency between oxidation states,
0&lt;=y&lt;=1; ; O designates oxygen; and Delta is a
small number, positive or negative, that allows for
compensation of differences in valences of said metals. An
electrochemical reactor comprising said working electrode.
Methods and an electrochemical reactor for reduction of
nitrogen oxides in a mixture og nitrogen oxides and oxygen,
the electrochemical reactor comprising a working electrode, a
counter electrode, an ion-selective electrolyte, and a
nitrogen absorber for absorbing nitrogen oxides; wherein said
nitrogen absorber is adapted for electrochemical regeneration
thereof.

U.S. Current Class:  205/617   
Intern'l Class:  C25B 001/00

**1. BACKGROUND OF THE INVENTION**

[0001] The present invention relates to a method
and apparatus for electrochemical reduction of nitrogen oxides
in a mixture of nitrogen oxides and oxygen.

[0002] In an aspect, the invention relates to a
working electrode for an electrochemical reactor, an
electro-chemical reactor comprising such a working electrode,
a method of reducing nitrogen oxides in a mixture of nitrogen
oxides and oxygen using an working electrode comprising an
electric conductive ceramic of lanthanum manganite doped with
an oxygen ion vacancy quencher.

[0003] In another aspect, the invention relates
to an electro-chemical reactor comprising nitrogen oxide
absorber adapted for electrochemical regeneration, and a
method of electrochemical reduction of nitrogen oxides in a
mixture of nitrogen oxides and oxygen using such an
electro-chemical reactor.

**THE TECHNICAL FIELD**

[0004] In the present context the expression
"nitrogen oxides", which are often denoted by the term
NO.sub.x, is intended to designate one or more compounds of
oxygen and nitrogen, e.g. NO and NO.sub.2, etc. Further, the
expression "nitrogen oxide absorber" is intended to designate
an absorber for nitrogen oxides, e.g. in form of a compound or
a composition of compounds.

[0005] Reduction of NO.sub.x in presence of
oxygen is known.

[0006] In a method adapted to combustion
processes, an excess of fuel is added for a short period of
time thereby providing a reducing agent, i.e. addition of CH,
whereby NO.sub.x is reduced according to the concurrent
reactions:

2NO.sub.x+xCH+x/2O.sub.2->N.sub.2+xCO.sub.2+x/2H.sub.2O
(1)

11/2O.sub.2+CH->CO.sub.2+.sup.1/2H.sub.2O (2)

[0007] However, the addition of CH affects the
combustion processes and thereby the produced heat of the
engine.

[0008] In electrochemical reduction of NO.sub.x
in presence of O.sub.2, concurrent electrode processes between
electrons and NO.sub.x and O.sub.2 takes place at the working
electrode, e.g. as expressed by the electrode processes at the
cathode:

2NO.sub.x+4xe.sup.-->N.sub.2+2xO.sup.2- (3)

O.sub.2+4e.sup.-->2O.sup.2- (4)

[0009] For a given potential and current
density, the available electrons react with either of the
reactants NO.sub.x or O.sub.2

[0010] A method of increasing the selectivity of
NO.sub.x -reduction relative to O.sub.2-reduction comprises
increasing the amount of NO.sub.x relative to that of O.sub.2
prior to electrochemical reduction. Alcaline earth metals such
as MgO or CaO have been used to absorb NO.sub.x. Subsequently,
NO.sub.x is released by heat regeneration before
electrochemical reduction of NO.sub.x.

[0011] Another method of increasing the
selectivity of NO.sub.x-reduction relative to
O.sub.2-reduction comprises increasing the access of NO.sub.x
to reactive electrons of the working electrode compared to the
access of O.sub.2, or equivalent by increasing access of
electrons of the working electrode to NO.sub.x compared to
access of electrons to O.

**PRIOR ART DISCLOSURES**

[0012] U.S. Pat. No. 5,022,975 discloses a solid
state electro-chemical pollution control device for altering
the composition of a gas stream including removing SO and NO;
in an embodiment said device comprises gadolinia stabilized
ceria as electrolyte.

[0013] U.S. Pat. No. 5,401,372 discloses an
electrochemical catalytic reduction cell for reduction of
NO.sub.x in an O.sub.2-containing exhaust emission using a
gas-diffusion catalysts such as supported vanadium oxides with
an electron collecting layer such as a conductive
perovskite-type oxide, e.g. LSM.

[0014] U.S. Pat. No. 5,456,807 discloses a
method and apparatus for selectively removing nitrogen oxides
from gaseous mixtures comprising absorption of NO.sub.x with
NO.sub.x adsorbents, heating release of absorbed NO.sub.x and
electrochemical reduction of NO.sub.x to N.sub.2 and O.sub.2
in solid-oxid electrochemical cells.

[0015] WO 97/44126 discloses an electrochemical
reactor comprising a mixed ion-selective electrolyte and
electrode material of heat treated gadoliniumoxide doped with
20% CeO and containing about 6 vol.-% lanthanium oxide doped
with 20% strontiumoxide for reduction of carbon black in
nitrogen containing 20% oxygen. Nothing is indicated nor
suggested about reducing NO.sub.x to N.sub.2 and

**2. DISCLOSURE OF THE INVENTION**

**OBJECT OF THE INVENTION**

[0016] It is an object of the present invention
to seek to provide an improved method and apparatus for
selective electrochemical reduction of nitrogen oxides in
presence of oxygen.

[0017] It is an object of the present invention
to seek to provide such an improved method and apparatus for
selective electrochemical reduction of nitrogen oxides in
presence of oxygen in gaseous combustion mixtures.

[0018] Further objects appear from the
description elsewhere.

**[0019] Solution According to the Invention**

[0020] According to the present invention, these
objects are fulfilled by providing a working electrode for an
electrochemical reactor, the electrochemical reactor
comprising a working electrode, a counter electrode, and an
ion-selective electrolyte; the working electrode comprising an
electric conductive ceramic oxide material having the general
formula:

A.sub.xA'.sub.(1-x)B.sub.yB'.sub.(1-y)O.sub.(3-.delta.)

[0021] wherein A and A' designate first
substitution metals of similar sizes, said first substitution
metals having a high efficiency for reducing vacancies for
oxygen ions, 0.ltoreq.x.ltoreq.51;

[0022] B and B' designate second substitution
metals of similar sizes, said second substitution metals being
of smaller sizes than those of said first substitution metals,
and having a high transition efficiency between oxidation
states, 0.ltoreq.y.ltoreq.1;

[0023] O designates oxygen;

[0024] and .delta. is a small number, positive
or negative, that allows for compensation of differences in
valences of said metals.

[0025] It has surprisingly turned out that
selecting a working electrode comprising an electric
conductive ceramic oxide material having the ABO.sub.3 formula
as defined, the number of vacances in the oxygen ion lattice
can be minimized whereby oxygen ion conductivity in the
ceramic oxide material can be minimized.

[0026] Consequently, a working electrode having
high selectivity for reduction of NO.sub.x and at the same low
activity for reduction of O.sub.2 can be provided.

[0027] The components A, A', B, and B' of the
AA'BB'0.sub.3 material can be selected within wide ranges.

[0028] In a preferred embodiment, the working
electrode A is selected from the group consisting of rare
earth metals: Sc, Y, La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er,
Tm, hb, Lu; metals of group 3a: Al, Ga, and In; and croup 3b:
Sc, Y, La of the periodic table, preferably La, Gd, In and Y;

[0029] and A' is selected from the group
consisting of alkaline earth metals: Mg, Ca, Sr, and Ba; and
Eu, preferably Ca, Sr, Ba, and Eu

[0030] whereby it is achieved that the
electrical and chemical/catalytic properties of the working
electrode can be tailored within wide ranges.

[0031] In another preferred imbodiment, B and B'
are selected from the group consisting of transition metals:

[0032] croup 1b: Cu and Ag;

[0033] group 2b: Zn;

[0034] group 3a: Ga, In, and Tl;

[0035] group 3b: Sc, and Y;

[0036] group 4b: Ti, Zr, Hf;

[0037] group 5b: V, Nb, Ta;

[0038] group 6b: Cr, Mo, W;

[0039] group 7b: Mn and Re; and

[0040] group 8: Fe, Ru, Os, Co, Rh, Ir, Ni, Pd,
Pt;

[0041] preferably Cr, Mn, Fe, Co, and Ni

[0042] whereby it is further achieved that the
electrical and chemical/catalytic properties of the working
electrode can be tailored within wide ranges.

[0043] The actual elements and stoichiometric
coefficients can be selected by experimentation.

[0044] For y=0, a particularly preferred working
electrode comprises a LSM material.

[0045] In a preferred embodiment, the ceramic
oxide comprises lanthanum manganite doped with strontium
oxide, La.sub.xSr.sub.1-xMnO.sub.3, the stoichiometric
coefficient 1-x being in the range 0.05 to 0.20, preferably
0.10 to 0.18, most preferred about 0.15 whereby a good
selectivity can be obtained for reduction of nitrogen oxides
compared to reduction of oxygen.

[0046] An aspect of the invention relates to an
electrochemical reactor comprising the working electrode, the
counter electrode, and the ion-selective electrolyte wherein
the working electrode is according to the invention. Such a
reactor can be utilised for the reduction of nitrogen oxides
in the exhaust gas from diesel engines or lean burn otto
engines, where the high content of oxygen precludes the use of
standard techniques, such as chemical reduction in a three way
catalyst, for the reduction of the content of nitrogen oxides.

[0047] Another aspect of the invention relates
to a method of reducing nitrogen oxides in a mixture of
nitrogen oxides and oxygen, the method comprising: providing
an electrochemical reactor comprising a working electrode, a
counter electrode, and an ion-selective electrolyte; said
working electrode being adapted to reduce nitrogen oxides to
nitrogen and oxygen, and said working electrode being adapted
to suppress reduction of oxygen to oxygen ions; said working
electrode processes being substantially according to the
cathode electrode processes:

2NO.sub.X +2xe.sup.-->N.sub.2+2x0.sup.2- (a)

O.sub.2+4e.sup.-->2O.sup.2- (b)

[0048] and the anode electrode process:

2O.sup.2-->O.sub.2+4e.sup.- (c)

[0049] said cathode electrode processes (a) and
(b) being carried out at a potential selected within a range
of -1500 mV to +1500 mV between said working electrode and
said counter, electrode, and at a temperature within a range
of 200 to 500.degree. C.;

[0050] and said working electrode comprising an
electric conductive ceramic of lanthanum manganite; said
lanthanum manganite being doped with an oxygen ion vacancy
quencher for quenching vacancies for oxygen ions; said oxygen
ion vacancy quencher being in an effective amount to suppress
said reduction of oxygen to oxygen ions at the working
electrode so that the rate of reduction of nitrogen oxides is
faster than the rate of reduction of oxygen at the selected
potential and temperature.

[0051] In a preferred embodiment said selected
potential is selected within the range from -200 mV to 800 mV,
said potential being measured versus a hydrogen electrode of
8% H.sub.2O and 3% H.sub.2 in Ar whereby it is obtained that
the selectivity is further enhanced, and the total power
demand decreased by lowering the potential as much as
possible, without reaching a situation where the reduction
rate becomes too small.

[0052] In a particularly preferred embodiment
said oxygen ion vacancy quencher is selected from the group
consisting of Sr, Ca, Ba, and Eu.

[0053] In still another embodiment said method
uses electrochemical reactor comprising a working electrode
according to the invention whereby particular improved
selectivity of reduction of nitrogen oxides is obtained.

[0054] In some applications the concentration of
nitrogen oxides is low. Consequently, a preconcentration of
nitrogen oxides may be desired.

[0055] An aspect of the invention relates to an
electro-chemical reactor for reduction of nitrogen oxides in a
mixture of nitrogen oxides and oxygen, the electro-chemical
reactor comprising a working electrode, a counter electrode,
an ion-selective electrolyte, and a nitrogen absorber for
absorbing nitrogen oxides; wherein said nitrogen absorber is
adapted for electrochemical regeneration thereof; whereby it
is achieved that nitrogen oxides can be adsorbed readily, even
from gas mixtures with low concentrations of nitrogen oxides.
Said electrochemical reactor can then easily regenerate the
NOx adsorber by electrochemical reduction, without the need
for addition of external heat or a chemical reducing agent.

[0056] In a preferred embodiment said nitrogen
absorber and said working electrode are intermixed whereby it
is achieved that there is an intimate contact between the
adsorbed NOx-containing species and the working electrode.
This assures a fast, selective and efficient reduction of the
NOx-containing compound.

[0057] In another preferred embodiment said
nitrogen absorber comprises a porous layer on said working
electrode whereby a separate absorber is obtained which can be
advantageous for some applications with respect to easy
assembling and maintenance.

[0058] In a preferred embodiement the nitrogen
absorber comprises a material or a combination of materials
selected from the group consisting of Na.sub.2O, K.sub.2O,
MgO, CaO, SrO, and BaO, preferably BaO whereby nitrates and
nitrites are easily formed in the presence of nitrogen oxides.
Further, these nitrates and nitrites can easily be converted
back to oxides under reducing conditions at elevated
temperature.

[0059] In a preferred embodiment of this
electrochemical reactor said working electrode is a working
electrode according to the invention.

[0060] In another aspect the invention relates
to a method of electrochemical reduction of nitrogen oxides in
a mixture of nitrogen oxides and oxygen, the method
comprising:

[0061] providing an electrochemical reactor
comprising a working electrode, a counter electrode, an
ion-selective electrolyte, and a nitrogen oxide absorber for
absorbing nitrogen oxides;

[0062] absorbing nitrogen oxides from the
mixture of nitrogen oxides and oxygen into said nitrogen oxide
absorber;

[0063] electrochemically regenerating said
nitrogen oxide absorber by electrochemically reducing species
containing said absorbed nitrogen oxides; said species being
produced during said absorption.

[0064] In a preferred embodiment the nitrogen
oxides are absorbed in said nitrogen oxide absorber without
applying and the counter electrode whereby the adsorption
process is made more efficient by not polarising the reactor
and furthermore power is saved by only polarising the reactor
during the relatively short regeneration period.

[0065] In a particularly preferred embodiment
said nitrogen oxide absorber is regenerated by applying an
electrical potential between said nitrogen oxide absorber and
said counter electrode in the range from 0 to 1.5 V,
preferably from 0.2 to 1.0 V, most preferred from 0.4 to 0.7 V
whereby the potential can be kept as low as possible to save
power. In the case of energetically unfavourable conditions
for the reduction, selecting a higher potential can boost the
process.

[0066] In still preferred embodiment said
regeneration is carried out at an electrical current density
allowing more than 80% regeneration of said nitrogen oxide
absorber after a regeneration time in the range from 5-40 s,
preferably 5-30 s, most preferred 5-15 s whereby the adsorber
is inactive during the regeneration process. Therefore, by
minimising the regeneration time and keeping it short compared
to the adsorption time, the total reduction rate for the NOx
content in the exhaust has can be optimised.

[0067] By changing the length of the adsorption
period and the regeneration period relative to each other, the
process can be adapted to cope with strongly varying contents
of nitrogen oxides in the exhaust gas.

[0068] In another preferred embodiment said
electrical current density allowing more than 90% regeneration
of said nitrogen oxide absorber after said regeneration time.

[0069] In another preferred embodiment said
nitrogen oxide absorber absorbs more than 60%, preferably in
the range 60-80% of the nitrogen oxides of the mixutre of
nitrogen oxides and oxygen.

[0070] In another preferred embodiment said
absorption of nitrogen oxides is carried out to saturation of
said nitrogen oxide absorber.

[0071] In another preferred embodiment said
nitrogen absorber and said working electrode are intermixed.

[0072] In another preferred embodiment said
working electrode is a working electrode according to the
invention.

**[0073] Definition of Expressions**

[0074] The expression electrical current density
is intended to designate electrical current per electrode
area, said electrode area typically being the geometrical area
of the electrode. In assessment of a measure of an electrode
area, adjustment for variations of the microstructure and
porosity of the electrode material can be done.

**3. BRIEF DESCRIPTION OF THE DRAWINGS**

[0075] In the following, by way of examples
only, the invention is further disclosed with detailed
description of preferred embodiments. Reference is made to the
drawings in which

[0076] **FIG. 1** shows an exemplary cyclic
voltametric measurement of a working electrode comprising
La.sub.0.82Sr.sub.c0.14Fe.sub.0.3Mn.sub.0.9O- .sub.3 in
presence of nitrogen monooxide, and in presence of oxygen,
respectively;

![](fig1.jpg)

[0077] **FIG. 2** shows an exemplary cyclic
voltametric measurement of a comparison working electrode
comprising CO.sub.3O.sub.4 presence of nitrogen monooxide,
curve 1, and in presence of oxygen, curve 2, respectively;

![](fig2.jpg)

[0078] **FIG. 3** shows an exempel of cyclic
voltametric measurement of a working electrode comprising
La.sub.0.85Sr.sub.0.15MnO.sub.3 presence of nitrogen
monooxide, curve B, and in presence of oxygen, curve A,
respectively;

![](fig3.jpg)

[0079] **FIG. 4** shows five examples of
cyclic voltametric measurements of a series of working
electrodes in presence of nitrogen monooxide, said working
electrodes comprising LSM materials having different degrees
of doped strontium as cathode;

![](fig4.jpg)

[0080] **FIG. 5** shows five examples of
cyclic voltametric measurements of a series of working
electrodes in presence of oxygen, said working electrodes
comprising LSM materials similar to those used for the
measurements shown in FIG. 4;

![](fig5.jpg)

[0081] **FIG. 6** shows a cross sectional
sketch of an embodiment of an electrochemical reactor
according to the invention;

![](fig6.jpg)

[0082] **FIG. 7** shows a cross sectional
sketch of an embodiment of an electrochemical cell for an
electrochemical reactor according to the invention;

![](fig7.jpg)

[0083] **FIG. 8** shows a cross sectional
sketch of another embodiment of an electrochemical cell for an
electro-chemical reactor according to the invention; and

![](fig8.jpg)

[0084] **FIG. 9** shows a cross sectional
sketch of an experimentel electrochemical set-up for
voltametric measurements.

![](fig9.jpg)

**4. DETAILED DESCRIPTION**

[0085] FIG. 1 shows an exemplary cyclic
voltametric measurement of a working electrode comprising
La.sub.0.82Sr.sub.0.14Fe.sub.0.1Mn.sub.0.9O.- sub.3 in
presence of nitrogen monooxide, curve B, and in presence of
oxygen, curve A, respectively.

[0086] The y-axis indicates electric current
density in I/.mu.A of the working electrode having an
electrode area of about 0.01 cm.sup.2.

[0087] The x-axis indicates the potential of the
working electrode E in V versus a standard hydrogen gas
electrode of 2.9% H.sub.2 and 3.1% H.sub.2O in argon in
equilibrium with a platinum electrode.

[0088] An electrochemical cell comprising a
working electrode comprising
La.sub.0.82Sr.sub.0.14Fe.sub.0.1Mn.sub.0.9O.sub.3 was prepared
according to the procedure used in Example 1 (see below).

[0089] It is seen that at an decreasing
potential from about 0.5 V to about -0.1 V, the reaction rate
of the reduction of O.sub.2 increases steadily, while the
reduction rate for NO is close to zero. For even lower
potentials, the reaction rate for NO increases very strongly.
These conditions are not in favour for NO.sub.x reduction.

[0090] FIG. 2 shows an exemplary cyclic
voltametric measurement of a comparison working electrode
comprising CO.sub.3O.sub.4 in presence of nitrogen monooxide,
curve B, and in presence of oxygen, curve A, respectively.

[0091] The y-axis indicates electric current
density in I/.mu.A of the working electrode having an
electrode area of about 0.01 cm.sup.2

[0092] The x-axis indicates the potential of the
working 7 electrode E in V versus a standard hydrogen gas
electrode of 3% H.sub.2, and 8% H.sub.2O in argon in
equilibrium with a platinum electrode.

[0093] FIG. 3 shows an exempel of cyclic
voltametric measurement of a working electrode comprising
La.sub.0.85Sr.sub.0.15MnO.sub.3 in presence of nitrogen
monooxide, curve B, and in presence of oxygen, curve A,
respectively.

[0094] The reduction rate for NO (curve B)
steadily increases numerically as the potential is lowered
from about 1 V to about 0 V. Note the polarisation is negative
for the working electrode. The reduction rate for O.sub.2 is
very low (close to zero electric current density) from about 0
V to about 0.5 V. At lower potentials the reduction rate for
O.sub.2 increases steadily.

[0095] In the range of about 0.9 V to about 0.5
V, the reduction rate for NO is more than 2 orders of
magnitude higher than the reduction rate for O.sub.2.
Consequently, the LSM material, here, specifically
La.sub.0.85Sr.sub.0.15MnO.sub.3, is very well suited as
electrode material for selective reduction of nitrogen oxides
in presence of oxygen.

[0096] FIG. 4 shows five examples of cyclic
voltametric measurements of a series of working electrodes in
presence of nitrogen monooxide, curves LSM05, LSM15, LSM25,
LSM35 and LSM50, said working electrodes comprising LSM
materials having different degrees of doped strontium as
cathode.

[0097] The designation of the curves LSMy
defines used LSM materials of the formula
La.sub.(1-x)Sr.sub.xMnO.sub.3 wherein y is 100\*x, e.g. LSM15
designates the LSM matial La.sub.0.85Sr.sub.0.15MnO.sub.3.

[0098] The reduction rate for NO is
significantly higher for LSM15 as the cathode material than
for any of the other tested LSM materials in the range 0.2 to
0.8 V.

[0099] FIG. 5 shows five examples of cyclic
voltametric measurements of a series of working electrodes in
presence of oxygen, curves LSM05, LSM15, LSM25, LSM35 and
LSM50, said working electrodes comprising LSM materials having
different degrees of doped strontium as cathode similar as the
LSM materials used for the measurements shown in FIG. 4.

[0100] It is seen that the reduction rate for
O.sub.2increases significantly with increasing x.

[0101] FIG. 6 shows a cross sectional sketch of
an embodiment of an electrochemical reactor according to the
invention; The electrochemical cell comprises an oxygen ion
conducting electrolyte 1, here CGO, a selective cathode 2,
here an LSM15 material, and an anode 3, here platinum.

[0102] The electrochemical cell is placed in an
gas conduit means 21, 22 for an exhaust gas stream from an
engine, here a gas inlet tube 21 and a gas outlet tube 22. The
raw gas stream 11 containing NOx enters the cathode area 2 of
the electrochemical cell, where the NOx is reduced to N, and
O.sub.2. The treated gas 12 leaves the cathode area.

[0103] The cell is polarised from an external
power supply 5 with controlled potential through the leads 4.

[0104] FIG. 7 shows a cross sectional sketch of
an embodiment of an electrochemical cell for an
electrochemical reactor according to the invention.

[0105] The electrochemical cell comprises an
oxygen ion conducting electrolyte 1, a cathode, 2, made from a
mixture of cathode catalyst particles 7, here LSM15, and NOx
adsorbing particles 8, here BaO particles, and an anode 3,
here a platinum electrode.

[0106] For illustrative purpose the size of the
particles is strongly exaggerated. In the real cell the
particle size was in the range of about 0.1 to 10 .mu.m.

[0107] FIG. 8 shows a cross sectional sketch of
another embodiment of an electrochemical cell for an
electro-chemical reactor according to the invention.

[0108] The electrochemical cell comprises an
oxygen ion conducting electrolyte 1, a cathode 2, here made
from a layer of cathode catalyst material 7, here LSM15, and a
porous layer of a NOx adsorbing material 8, here sintered BaO
particles, and an anode 3, here a platinum electrode.

[0109] FIG. 9 shows a cross sectional sketch of
an experimentel electrochemical set-up for cyclic voltametric
measurements.

[0110] The electrochemical cell comprises an
oxygen ion conducting electrolyte 1, a working cathode
electrode 2, e.g. made from a layer of cathode catalyst
material as LSM15 and formed in the shape of a cone with a
narrow tip for improved positioning of the electrode, said
working cathode electrode further comprising e.g. a porous
layer of a NOx adsorbing material 8, here sintered BaO
particles, and an anode 3, e.g. a platinum electrode.

[0111] The set-up further shows a potentimetric
power supply 51, e.g. a potentiostatic power supply supplied
by University of Southern Denmark, Odense, supplying
electrical currenct through the leads 41, 42.

**5. EXAMPLES**

[0112] Preferred embodiments of the invention
are further illustrated by examples of production of
electrochemical cells having working electrodes based on LSM
materials.

**Example 1**

**"Series of La.sub.1-xSr.sub.xMnO.sub.3
Working Electrodes"**

[0113] "Preparation"

[0114] A series of 5 electrochemical cells were
produced, each comprising an ion selective electrolyte
produced by pressing 1 mm thin plates of CGO (cerium oxide
doped with 10 atomic-% gadolinium oxide, i.e.
Ce.sub.0.9Gd.sub.0.1O.sub.1.95, supplied Rhodia Electronics
and Catalyst, and subsequently placing the CGO plates in an
electrical furnace sintering the plates at a temperature in
the range 1400-1550.degree. C. for 2-4 hours.

[0115] Working electrodes of the LSM type were
provided by depositing La.sub.1-xSr.sub.xMnO.sub.3 onto the
exposed upper side of the sintered CGO plates.

[0116] LSM materials were prepared by
evaporating a solution of the corresponding metal nitrates,
e.g. La(NO.sub.3).sub.3, Sr(NO.sub.3).sub.2 and
Mn(NO.sub.3).sub.2 stabilised by addition of citric acid. The
residue powder was calcinated at a temperature in the range of
900-1100.degree. C. for 1-3 hours.

[0117] A slurry of fine powder of LSM in water
was prepared and organic binder, e.g. methylcellulose and
other additves, e.g. dispersing agents were added to stabilize
the slurry.

[0118] The slurry was then applied to one side
of the sintered CGO plates by painting or screen printing.

[0119] The CGO plates were then sintered further
at a temperature in the range 1000-1200.degree. C. for 2-4
hours.

[0120] Counter electrodes were provided on the
other side of the sintered CGO plates by applying platinum
paste comprising platinum powder and organic binder supplied
from Engeldhard.

[0121] Then CGO plates were then sintered at
8000C for 1 hour.

[0122] The preparation of electrochemical cells
were repeated with different LSM materials having values for x
in the general formula of 0.05, 0.15, 0.25, 0.35, and 0.50.

[0123] "Cyclic Voltametric Measurements"

[0124] Cyclic voltametric measurements were
performed on the produced electrochemical cells in a N.sub.2
gas containing 2 vol-% NO and in an N.sub.2 gas containing 10
vol-% O.sub.2. The N.sub.2-gas mixture was supplied by Hede
Nielsen/Air Liquide, Denmark.

[0125] Measurements were performed at
temperatures in the range between 300 and 500.degree. C. The
results are shown in FIGS. 5 and 6 for measurements at
500.degree. C.

[0126] At increasing x the reaction rate of the
cathodic reduction of O.sub.2 increases. At lower x values
than 0.25, the reaction rate of O.sub.2 is significant at
potentials below 0.5 V.

[0127] It appears that cathodic reduction of NO
reaches a maximum at x=0.15.

[0128] The experiments show that good
selectivity for La.sub.0.85Sr.sub.0.15O.sub.3 between
electrochemical reduction of NO and O.sub.2 can be obtained.

[0129] Further experiments have shown that
similar good selectivity can be obtained for x values in the
range of 0.12 to 0.18. Outside this range, the selectivity
becomes less good either because of a relatively faster
reduction rate of O.sub.2 and/or a slower reduction rate of
NO.

**Example 2**

**"La.sub.0.85Sr.sub.0.15MnO.sub.3 Based
Working Electrode"**

[0130] An electrochemical cell with a working
electrode comprising La.sub.0.85Sr.sub.0.15MnO.sub.3 was
prepared as described in Example 1. The cell was tested at a
temperature of 300.degree. C. in a flowing N.sub.2 gas
containing 1000 ppm NO and 10 vol.-% O.sub.2. The cell was
polarised with 0.5 volts.

[0131] Because some NO.sub.2 is formed in the
mixture of NO and O.sub.2, the contents of NO and NO.sub.2
were measured in the exhaust gas of the electrochemical cell
by mass spectrometry analysis using a Varian mass
spectrometer. The reduction rate of NO was measure in the
range of 40 to 80% depending on the gas flow rate through the
cell, said reduction rate being based on the combined content
of NO and NO.sub.2 measured.

**Example 3**

**"La.sub.0.85Sr.sub.0.15MnO.sub.3, and BaO
Based Working Electrode"**

[0132] An electrochemical cell with a working
electrode comprising a mixture of 50 weight-%
La.sub.0.85Sr.sub.0.15MnO.sub.3 and 50 weight-% BaO supplied
from Merck was prepared as described in Example 1. During the
preparation, the working electrodes were activated by addition
of platinum. Platinum was added by impregnating a solution of
PtCl.sub.4 in 0.1 N hydrochloric acid into the working
electrode material. Then the working electrode were dried and
heated to a temperature of 600.degree. C. BaO functions as an
absorber of nitrogen oxides. Pt functions as an auxiliary
catalyst for the NOx adsorption reactions.

[0133] Depending on the exact composition of the
exhaust gas several possible reaction can take place, e.g.

2 NO+1.50.sub.2+BaO->(Pt) Ba(NO.sub.3) .sub.2

[0134] The electrochemical cells were tested at
a temperature of 300.degree. C. in a N.sub.2 gas containing
1000 ppm NO and 10% O.sub.2. The cells were run for 2 min
without polarisation of the working electrode allowing NO to
become absorbed into the working electrode BaO material. Then
the working electrode was polarised with 0.5 volts for 20
seconds.

[0135] The content of NO and NO.sub.2 were
measured in the exhaust gas of the electrochemical cell. The
reduction rate of NO was between 60 and 90% depending on the
gas flow rate through the cell, said reduction rate being
based on both the measured contents of NO and NO.sub.2.

**Example 4**

**"Energy Consumption--Calculation"**

[0136] In a typical automobile with turbo
charged diesel engine of 2 l displacement, driving at constant
speed of 120 km/h, NO.sub.X in exhaust gas is typically 750
ppm.

[0137] Under these conditions, the engine will
deliver about 20-25 kW. The exhaust gas flow will be about 80
l/s. The temperature will be about 300.degree. C.

[0138] For simplicity NO.sub.x is calculated as
NO, since in a diesel engine, the NO content is more than
about 90 vol.-% of the total NO.sub.x. The NO content is
80\*750 ppm=0.06 l/s.

[0139] The number of moles of NO is
n=0.06/0.082/575=0.00127 mol/s.

[0140] Multiplying with Faradays constant and
multiplying with 2 for the number of electrons in the reaction
provides the demand for current:

I=0.00127\*96500\*2=246 A

[0141] With a current efficiency of 60% and a
potential of 0.5 volts, this provides a power demand of

P=216\*0.5/80\*100=205 W

[0142] This corresponds to 0.8% of the engine's
power.

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