Lou Circeo -- Microwave Plasma Drill / Furnace

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**Louis CIRCEO**

**Plasma Incinerator**

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**Louis Circeo**   
**Georgia Institute of Technology**   
**(404)894-2070**   
**lou.circeo@gtri.gatech.edu.**

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[**http://www.usatoday.com/news/nation/2006-09-09-fla-county-trash\_x.htm
as**](http://www.usatoday.com/news/nation/2006-09-09-fla-county-trash_x.htm%20as)

**Florida county plans to vaporize landfill
trash**

FORT PIERCE, Fla. (AP)  A Florida county has grand plans to
ditch its dump, generate electricity and help build roads  all
by vaporizing garbage at temperatures hotter than the sun.

The $425 million facility expected to be built in St. Lucie
County will use lightning-like plasma arcs to turn trash into
gas and rock-like material. It will be the first such plant in
the nation operating on such a massive scale and the largest in
the world.

Supporters say the process is cleaner than traditional trash
incineration, though skeptics question whether the technology
can meet the lofty expectations.

The 100,000-square-foot plant, slated to be operational in two
years, is expected to vaporize 3,000 tons of garbage a day.
County officials estimate their entire landfill  4.3 million
tons of trash collected since 1978  will be gone in 18 years.

No byproduct will go unused, according to Geoplasma, the
Atlanta-based company building and paying for the plant.

Synthetic, combustible gas produced in the process will be used
to run turbines to create about 120 megawatts of electricity
that will be sold back to the grid. The facility will operate on
about a third of the power it generates, free from outside
electricity.

About 80,000 pounds of steam per day will be sold to a
neighboring Tropicana Products Inc. facility to power the juice
plant's turbines.

Sludge from the county's wastewater treatment plant will be
vaporized, and a material created from melted organic matter 
up to 600 tons a day  will be hardened into slag, and sold for
use in road and construction projects.

"This is sustainability in its truest and finest form," said
Hilburn Hillestad, president of Geoplasma, a subsidiary of
Jacoby Development Inc.

For years, some waste-management facilities have been
converting methane  created by rotting trash in landfills  to
power. Others also burn trash to produce electricity.

But experts say population growth will limit space available
for future landfills.

"We've only got the size of the planet," said Richard Tedder,
program administrator for the Florida Department of
Environmental Protection's solid waste division. "Because of all
of the pressures of development, people don't want landfills.
It's going to be harder and harder to site new landfills, and
it's going to be harder for existing landfills to continue to
expand."

The plasma-arc gasification facility in St. Lucie County, on
central Florida's Atlantic Coast, aims to solve that problem by
eliminating the need for a landfill. Only two similar facilities
are operating in the world  both in Japan  but are gasifying
garbage on a much smaller scale.

Up to eight plasma arc-equipped cupolas will vaporize trash
year-round, non-stop. Garbage will be brought in on conveyor
belts and dumped into the cylindrical cupolas where it falls
into a zone of heat more than 10,000 degrees Fahrenheit.

"We didn't want to do it like everybody else," said Leo
Cordeiro, the county's solid waste director. "We knew there were
better ways."

No emissions are released during the closed-loop gasification,
Geoplasma says. The only emissions will come from the synthetic
gas-powered turbines that create electricity. Even that will be
cleaner than burning coal or natural gas, experts say.

Few other toxins will be generated, if any at all, Geoplasma
says.

But critics disagree.

"We've found projects similar to this being misrepresented all
over the country," said Monica Wilson of the Global Alliance for
Incinerator Alternatives.

Wilson said there aren't enough studies yet to prove the
company's claims that emissions will likely be less than from a
standard natural-gas power plant.

She also said other companies have tried to produce such
results and failed. She cited two similar facilities run by
different companies in Australia and Germany that closed after
failing to meet emissions standards.

"I think this is the time for the residents of this county to
start asking some tough questions," Wilson said.

Bruce Parker, president and CEO of the Washington, D.C.-based
National Solid Wastes Management Association, scoffs at the
notion that plasma technology will eliminate the need for
landfills.

"We do know that plasma arc is a legitimate technology, but
let's see first how this thing works for St. Lucie County,"
Parker said. "It's too soon for people to make wild claims that
we won't need landfills."

Louis Circeo, director of Georgia Tech's plasma research
division, said that as energy prices soar and landfill fees
increase, plasma-arc technology will become more affordable.

"Municipal solid waste is perhaps the largest renewable energy
resource that is available to us," Circeo said, adding that the
process "could not only solve the garbage and landfill problems
in the United States and elsewhere, but it could significantly
alleviate the current energy crisis."

He said that if large plasma facilities were put to use
nationwide to vaporize trash, they could theoretically generate
electricity equivalent to about 25 nuclear power plants.

Americans generated 236 million tons of garbage in 2003, about
4.5 pounds per person, per day, according to the latest figures
from the Environmental Protection Agency. Roughly 130 million
tons went to landfills  enough to cover a football field 703
miles high with garbage.

Circeo said criticism of the technology is based on a lack of
understanding.

"We are going to put emissions out, but the emissions are much
lower than virtually any other process, especially a combustion
process in an incinerator," he said.

Circeo said that both plants operating in Japan, where
emissions standards are more stringent than in the U.S., are
producing far less pollution than regulations require.

"For the amount of energy produced, you get significantly less
of certain pollutants like sulfur dioxide and particulate
matter," said Rick Brandes, chief of the Environmental
Protection Agency's waste minimization division.

Geoplasma expects to recoup its $425 million investment, funded
by bonds, within 20 years through the sale of electricity and
slag.

"That's the silver lining," said Hillestad, adding that St.
Lucie County won't pay a dime. The company has assumed full
responsibility for interest on the bonds.

County Commissioner Chris Craft said the plasma process "is
bigger than just the disposal of waste for St. Lucie County."

"It addresses two of the world's largest problems  how to deal
with solid waste and the energy needs of our communities," Craft
said. "This is the end of the rainbow. It will change the
world."   
Copyright 2006 The Associated Press. All rights reserved. This
material may not be published, broadcast, rewritten or
redistributed.

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[**http://gtalumni.org/news/magazine/spr94/research.html**](http://gtalumni.org/news/magazine/spr94/research.html)

**A Remedy for Landfills**

**by**

**Sheryl S. Jackson**

While landfills are the predominant form of solid-waste
disposal for municipalities in the U.S., people are objecting to
the establishment of new landfills in their communities.

Decreasing availability of land, worries about potential health
problems and a growing concern for the environment have made the
disposal of solid waste a challenge.

Until landfill alternatives are developed, a short-term
approach may be found in the laboratory of Dr. Louis Circeo,
director of construction research at Georgia Tech.

Circeo's research centers on the use of the plasma-arc torch,
which converts gas into a plasma state similar to lightning. The
torch can create temperatures up to 7,000 degrees--hot enough to
melt ash, metals or any solid waste into a glassy rock-like
substance, which also traps contaminants included in the
original material.

"The glassy by-product takes up less volume than the original
material. That means that a landfill's life can be increased by
five times --- to an average 100 years --- by melting current
wastes," explains Circeo. To melt the waste in a landfill, a
series of boreholes, each lined with a lightweight metal, is
drilled to the bottom of the dump. The torch begins at the
bottom of each borehole, melting the material surrounding the
hole as it is slowly pulled up to the top. Circeo points out
that it is important to space the boreholes close enough to the
lava created by each melting fuse to produce a solid layer.

The entire process, known as consolidation and remediation, can
be repeated until the melted waste reaches the top of the
landfill.

Since there is virtually no leaching of contaminants from the
melted waste and the melted waste provides a solid, stable
foundation, the land could be safely used for development.

And gases produced by the melting can be collected and used as
fuel.

While the cost of plasma-arc technology for landfill
remediation is relatively high --- $65 per ton --- Circeo points
out that rising land costs and new landfill regulations will
make the plasma- arc torch a more cost-effective approach. "By
investing in a system that captures and refuses the gases,
remediation can even pay for itself."

A by-product of the process, the glass rock, may also be sold
for gravel or molded into other products, such as bricks.

Countries using the plasma torch for waste disposal include
France and Japan, where incineration ash is classified as a
hazardous material and the plasma-arc torch provides a cost-
effective way to handle the waste. Bordeaux, France's plasma
furnace claims an annual savings of $2 million for waste
disposal.

Since the glass rock produced by the torch effectively traps
contaminants, this process is effective for disposal of other
hazardous material such as asbestos, medical waste and
radioactive waste, says Circeo.

In fact, Circeo is overseeing projects that are developing
plants for the disposal of these materials for the Department of
Energy, the Rocky Mountain Arsenal in Colorado and the Defense
Logistics Agency.

While Europe, Canada and Japan have been seeking ways to use
plasma-arc technology for solid-waste disposal, Circeo says that
the U.S. Swill be unable to wait much longer.

"It's only a matter of time until incinerator ash and other
materials will be classified as hazardous, as they are in other
countries," he says.

When that happens, Circeo says the plasmatorch technology will
be waiting.

Sheryl S. Jackson is an Atlanta free-lance writer.

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***Braz. J. Phys.* 34 (4b), Dec. 2004**

**Plasma Processing of Municipal Solid Waste**

**Edbertho Leal-Quiros**

Scientific Research Department, Polytechnic University of
Puerto Rico,   
PO Box 192017, San Juan, PR 00919-2017

**Abstract**

In this paper a review and assessment of the Hot Temperature
Plasma Processing of Waste is presented. The environmental
advantage of this method over incineration is clearly
demonstrated. The present technology of Plasma Arcs and the
Modern Plasma Torches Applications are also shown. An Assessment
of the Heavy Duty Gasification Combined Cycle Turbines,
Gasification Process, Magmavication/Vitrification process, and
Environmental Engineering Protection are also described.

**1. Introduction**

Imagine a process in which we convert the inorganic components
of the municipal solid waste in architectural tiles and
construction bricks, at the same time we convert all the organic
contents of the waste into Synthesis gas, (basically a mix of H2
+ CO, almost a green fuel) and in addition we generate
electrical power. Furthermore, could we have a system that
doesn't generate ashes, and doesn't pollute the air, the water
nor the soil, as incineration does? The answer is yes. The
plasma torches that operate at very high temperatures (between
5,000oC and 100,000oC) can process all kinds of waste: municipal
solid, toxic, medical, biohazard, industrial and nuclear waste
at atmospheric pressure. Effectively, the inorganic waste is
vitrified in solid-like glass materials that are used to
manufacture aggregates for the construction industry
(Magmavication process) and the organic materials (plastics,
paper, oil, bio-materials, etc.) are converted into Syngas with
caloric value, fuel that is used on the Heavy-duty advanced gas
turbines for the generation of electrical power (Gasification
process). No ashes are produced because at more than 5,000oC,
all the organic molecules are disintegrated and only the mix of
H2 + CO remains at high temperature.

**2. Plasma and it's technological evolution: from discharge
tubes to torches**

Plasma is the ionized state of matter, it's conformed by a
quasi-neutral gas composed of charged and neutral particles,
which exhibit a collective behavior; plasma is the most abundant
form of matter in the universe. It is formed whenever ordinary
matter is heated over 5,000 oC, which results in electrically
charged gases or fluids. They are profoundly influenced by the
electrical interactions of the ions and electrons by the
presence of a magnetic field.

![](a15fig01.gif)![](a15fig02.gif)

Plasma produced with DC electrical discharge has been the
precursor of a modern and more efficient Plasma Torch device1.
Taken an electrical discharge tube [2,3,4] -like the classical
schematic shown in the Fig. 1 and raising the voltage V, while
measuring the current I following through the discharge, the
result is a high nonlinear Voltage-Current curve. The three
major regimes of industrially important DC low-pressure
electrical discharges tubes are:the Dark Discharge, the Glow
Discharge and the Arc Discharge (Shown in Fig. 2).

The arc regime is comprised of three regions: the glow to arc
transition, the non-thermal arcs, and the thermal arcs. When the
current density is great enough to heat the cathode to
incandescence, then a discontinuous glow-to-arc transition
region appears in the Voltage-Current characteristic curve. This
glow-to-arc transition happens for currents between1 and 10
Amperes at low pressures.

![](a15fig03.gif)

As we can see in Fig. 3, thermal arcs always are found at
higher pressures and higher gas temperature than non-thermal
arcs; however, non-thermal arcs may also exist at atmospheric
pressure.

The total current of arcs is always more than 1 ampere and the
current density ranges from several amperes per square
centimeter to more than thousand amperes per square centimeter.
The electron density of thermal arcs is higher than in
non-thermal arcs.

In non-thermal arcs, low emission arcs usually require
thermionic emission from cathodes, whereas in thermal arcs, high
intensity arcs usually operate in field emissions.

Thermal arcs can be considered in thermodynamic equilibrium.
Figs. 4, 5 and 6 show different types of arcs and torches: the
transpiration stabilized arc, the coaxial flow stabilized arc
and the axe symmetric, non-transferred, unmagnetized arc jet or
plasma torch.

![](a15fig04.gif)![](a15fig05.gif)

![](a15fig06.gif)

**3. Cascade process of ionization**

In a cascade process, one incident electron (e) collides with
a neutral atom to produce a second electron and an ion. There
are then two electrons and one ion. After these two electrons
have each collided with another neutral atom, there are produced
four electrons and three ions. This process continues and, after
about 20 successive sets of collisions, millions of electrons
and ions will have been formed rapidly (the mean free path
between collisions is very small at atmospheric pressures).

The Debye length is a measure of the width of the effective
electric field of an ion and is given approximately by the next
formula, in which Te is the electron temperature and ne is the
number density of electrons (per mL). lD = 6.9 (Te/ne)1/2. For a
plasma temperature of 8,000 oK and ne = 1014/cm3, lD
is about 0.0006 mm, which is very much smaller than the 1mm
sampler orifice and so ions can pass through easily. Hot gases
from the plasma impinge on the edges of the sampler orifice so
that deposits build up and reduce its diameter with time. The
surroundings of the sampler orifice suffer also from corrosive
effects due to bombardment by hot species from the plasma flame.
These problems necessitate replacement of the sampler from time
to time. As the gas leaves the other side of the sampler
orifice, it experiences a vacuum of about 10-5 Torr and the
expanding jet of gas cools very rapidly and reaches supersonic
speeds.

![](a15fig07.gif)![](a15fig08.gif)

**4. Modern high power plasma torches**

Westinghouse in his Plasma Center2 , has produced modern High
Power Plasma Torches [4,5]. The author visited that facility,
inspected one torch, and noticed the excellent performance.
There are several manufacturers of plasma torches (a list of
them is available on the web). However, to the author knowledge,
only Westinghouse manufactures torches of high power even in the
order of 10 MW (Fig. 8). Models similar to this torch are
commercially available even in the range of 75 KW to 10,000 kW
of power. A thermal efficiency of 90% is easily possible; the
efficiency represents the percentage of arc power that exits the
torch and enters the process. However, the operational
characteristics of each torch depend of the gas composition. The
most common gases used in plasma torches are Argon, and Helium.
The quality of the plasma produced depends on the plasma density
and the plasma temperature; at atmospheric pressure plasma
torches may produce a density of 1014 cm-3. As more
power is given to the torch, there is better quality of plasma.
Due to the broad range of plasma temperatures and densities,
plasmas have several applications in research, technology and in
the industry.

**5. Plasma magmavication or vitrification process**

Plasma torches provide efficient means for melting solids or
waste materials into magma or a lava form, after a short time of
interaction of the plasma (T > 5000oC) with the solids. In a
longer cooling time, the resulting mass forms a chemically and
physically durable igneous rock. Depending upon the original
mineralogy and rate of cooling, the final product consists of
either amorphous glassy material resembling volcanic obsidian or
a crystalline igneous rock similar to granite or basalt. Several
applications have been done in the construction industry (Circeo
[6,7,8] et al., 2000 at Georgia Tech). The Georgia Tech group
found a formula for the amount of vitrified mass produced, as a
function of the plasma torches energies. The mass produced obeys
the relation: M (kg) = 0.35 P (kW-hr), where M is the vitrified
mass-produced in Kg, and P is the electrical energy consumed in
the process. One application is for remediation of radioactive
waste, where highly radioactive liquid and sludge are mixed with
glass particles and heated to very high temperatures to produce
a molten glass. This molten glass is then poured into stainless
steel canisters. When the mixture cools, it hardens into a
stable glass that traps the radioactive elements and prevents
them from moving through the air or water into the environment.
DOE is currently operating vitrification plants at the Savannah
River Site in South Carolina and the West Valley Demonstration
Project in New York. In Japan, Kobe [9,13,14] Steel LTD and The
Kansai Electric Power Company developed a Plasma vitrification
system.

**6. High temperature plasma processing of waste**

Solid waste from municipalities can be processed using
high-energy plasma torches. Plasma can process any kind of
waste. The chemical properties and the contents of the average
municipal waste are shown in Table 1.

Westinghouse [12] has conducted many successful experiments,
designs and developments involving the gasification and/or
Vitrification of simulated MSW (municipal solid waste), ASR
(auto shredder residue), fossil fuels, and industrial liquid and
solid wastes in a plasma reactor.

The gasification test material feed ranged from low Btu MSW
(1600 kcal/kg) to medium Btu simulated auto shredder residue
(4500 kcal/kg) and to high Btu coal (8,000 kcal/kg).

Experiments were conducted where fuels were gasified to produce
primarily carbon monoxide, CO and hydrogen, H2. The inorganic
components of the feed were converted to molten slag that was
removed as vitrified by product. The slag passed the
EPA-mandated Toxicity Characteristic Leachate Procedure (TCLP)
requirements. Emissions are very much reduced and the slag is a
glassy product with value as a construction material base.
Dioxins were measured at levels approximately 100 times lower
than from an incineration plant (e.g., < 0.01 ng/nm3 measured
in stack gas), and predicted fuel gas production is observed.
For organic waste, the production of power via a
combustion/turbine combined cycle at much higher efficiencies
(approximately 40% thermal efficiency versus approximately 20%
for an incineration steam boiler plant) is an added benefit
which makes the project cost attractive compared to
incinerator/steam boiler MSW plants. Additionally, the high
quality glassy material produced can be sold as a roadbed or
construction material and the need and expense to dispose of ash
is eliminated.

**7. Metal-electrode-plasma furnace applications**

The plasma energy corporation has investigated the use of this
plasma technology for treatment of municipal waste, used tires,
polychlorobenzyl (PCB), oils and medical wastes (Pocklington and
Corox [3], 1992; Camacho [5], 1990) since plasma can provide
thermal decomposition of some toxic molecules into simple benign
one's. A 300-kW level power operation has been used in a range
of experiments. Hydrocarbon waste is fed into the furnace
through a double door air lock system. A molten pool was formed
in the earth. In some experiments, steam was injected to
generate hydrogen-rich gas that could be used in future
applications for energy production. The gases produced by the
furnace were scrubbed to control chlorine and sulfur emissions.
The inorganic and metals in the molten pool of the furnace were
tapped, and vitrified (glass-like) slag and metal product was
obtained. The electrical power requirement for conversion of one
ton of municipal solid waste into the final products of
vitrified solids and metals, hydrogen and carbon monoxide gas
was 550-790 kW h. Typically 20% of the initial waste is
converted into solid products. The remainder is converted into
gas. Combustion of the hydrogen and carbon monoxide in the gas
could be used to offset the electrical power requirement.

![](a15fig09.gif)

**8. Plasma gasification processes of waste**

Gasification [9,11,13] is a simple and commercially well-proven
technology. It involves the conversion of various feedstocks to
clean syngas, through a reaction with oxygen and steam; this
reaction is spontaneous at high temperature and pressure under
reduction conditions, and consumes half of the oxygen required
for total combustion. The raw syngas product is cooled and
purified, it is then used in one or a combination of many
product applications: syngas for chemicals, gaseous fuels, for
liquid fuels burned in commercial boilers to produce steam or in
heat transfer process and in internal combustion engines to
produce electrical energy. Combined cycles are also possible
leading to co-generation of electrical energy. The energy
efficiency of biomass gasification varies from 75 to 80%, this
depends of the composition and heat capacity of the raw
material; Humidity and the inorganic inert matter content reduce
the efficiency. The traditional market for syngas is focused in
gas production as an intermediate step during the production of
important chemicals, such as ammonia for fertilizer. However,
application of gasification in other processes is increasing due
to market changes associated with improved gas turbines,
deregulation of electrical power generation, and stringent
environmental mandates. Gasification plant capacity is reported
in units of volumetric output of syngas (i.e., normal cubic
meters per day). However, the Department of Energy (DOE)
converted all the gasification input and output capacities to
MWth. (1MWth = 3,413,000Btu/hr). Gasification is an alternative
to combustion, and has an energy efficiency of 50%. The
advantage consists on reducing both the atmospheric emissions
and the volume of solid residues to be land filled. Since the
solid residues come from a high temperature at normal
conditions, they're inert materials that can be used as part of
the bulk material in concrete production.

![](a15fig10.gif)

**9. Synthesis gas cleaning island**

The purpose of this system is to remove pollutants such as
sulfur dioxide (SO2), particulate matter, hydrochloric acid
(HCl) and Hydrogen Sulfide (H2S) vapors from the synthesis gas.
The primary design requirements are environmental protection and
safe operation of the gas turbine. The basic unit operations are
those of gas cooling, particulate removal, and acid gas
neutralization. First, the syngas is sufficiently cooled prior
to gas cleanup it is passed through a partial quench. The gas
leaves the chamber at 350 oC. The goal is to lower the gas
temperature sufficiently so as not to damage the downstream
equipment while maintaining the gas above saturation
temperature. The gas then passes through a fabric filter
bag-house to remove particulates. The blowers are each sized at
100% to provide full redundancy. The gas is then in a saturation
tank, which lowers the gas temperature to 50 oC, then it passes
through a packed bed aqueous scrubber for acid remove. Sodium
hydroxide solution is used to neutralize the acid. The gas,
still ''sour'' at this point, then undergoes first stage
compression for use in the gas turbine. It then enters the lower
section of the H2S Absorber Vessel and flows countercurrent to a
regenerated solution of chelated iron oxide (FeO2) fluid for
removal of any H2S. The H2S absorbed by the solution is removed
from the bottom of the H2S Absorber Vessel and circulated by the
Rich Solution Pump, through a Solution Cooler, and into the
Solution Oxidizer Tank, where Air Blower introduces air. The air
blower agitation causes the elemental sulfur to precipitate,
forming slurry at the bottom of the Solution Oxidizer Tank. The
slurry is removed from Solution Oxidizer Tank by a Sulfur Slurry
Pump Tag and sent to a conveyor Sulfur Filter. The filtrate
solution drains off and is returned to the Solution Oxidizer
Tank, while the wet inert sulfur cake is collected for disposal
to a non-hazardous landfill. At this point, the gas exiting the
H2S Absorber Vessel is considered 'clean' for use as a fuel gas.
Specific Heat Capacity of Syngas = 1.488 kJ/kg. K

**10. Gas turbine excess of energy and green energy**

The Lower Heating Value (LHV) of the natural gas supply is
assumed to be 11,900kcal/kg. The minimum LHV acceptable to the
CTG is assumed to be 3,600kcal.kg. The ability of the Integrated
Plasma Gasification Combined Cycle System (IPGCC) to use low
calorific value (LCV) feedstock, and produce high value
co-products, along with energy, enhance the economic viability
of new projects. The ability to successfully burn LCV fuels like
the case of municipal solid waste required that GE modified the
can-annular combustion systems since 1990. GE concluded that a
Syngas fueled combined cycle plant can have the same
Reliability-Availability-Maintenance (RAM) performance as a
natural gas-fueled combined cycle plant. IPGCC shows superior
environmental performance and viability, also the power plant
emissions are far below any other coal technology, for all the
major pollutant categories (NOx, SOx, metals, mercury, CO2,
sludge, water).

**11. IPGCC environmental performance**

IPGCC is inherently "greener" than any other coal technology.
In the process, harmful pollutants can be removed from the
syngas before they reach the gas turbine; thus, back-end exhaust
gas clean up is not necessary. The SOx, NOx, mercury, metals,
and particle emissions from the plant are fractions of those of
a conventional pulverized coal boiler power plant. Consequently,
IPGCC plants require significantly less effort and time to meet
air emissions regulations and to obtain local and state
governmental environmental permits. The process is approximately
5% more efficient than other coal power technologies; thus, CO2
emissions per kW are also 5% lower. Additionally, in the
process, carbon can be removed from the syngas to create a high
hydrogen fuel that effectively eliminates CO2 emissions. The
advantage of IPGCC over conventional boiler plants for CO2
reduction is that the carbon can be removed from the fuel gas
(pre-combustion) instead of having to remove it from the exhaust
(flue) gas (post-combustion), which is far more costly because
of the larger SCR volume required (about 10:1).

**12. Conclusion and general assessment**

The Plasma Torches technology is mature, reliable and a
well-known method of producing plasma at atmospheric pressure
and temperatures larger than 5,000 oC; this may disintegrate all
mater, in particular solid waste, creating gasification because
the organic materials are converted in syngas, which is cleaned
before being used in the Turbine. Magmavication or Vitrification
is the result of the interaction between plasma and inorganic
materials, in presence of a coke bed in the cupola or reactor, a
vitrified material is produced and products are used in the
manufacture of architectural tiles and construction materials.

Integrated Plasma Gasification Combined Cycle System (IPGCC)
generates green electrical power using heavy duty Turbines; the
heat from the non-transferred electric plasma torch is used to
gasify the waste, producing a synthetic fuel gas that is then
cleaned. The cleaned syngas will then be combusted in two simple
cycle combustion turbines to produce electricity for internal
consumption, as well as for export to the electric grid. The
reactor will be designed to handle some liquid waste mixed with
the solids. The plant is designed for continuous operation,
twenty-four hours a day, seven days a week and about 330 days
per year. Although at first look the IPGCC process appears new,
it is in fact a repackaging of existing, proven technologies.

To the author's knowledge, the IPGCC plasma process MSW is the
only environmentally ideal technology that we have today to
process waste.

**References**

[1] E. Leal-Quiros, Advanced Analyzers and Probes for
Fusion-Plasma Diagnostics, Current Trends in International
Fusion Research. Second Symposium Edit by E. Panarella (NRC
Research Press, National Research Council of Canada, Ottawa,
ONK1A 0R6) 1999.

[2] D. R. Cohn, Plasma Science and the Environment. Chap 9,
Manheimer W., Sugiyama L. E., Stix T. H., (editors) (AIP
Press-American Institute of Physics, Woodbury, New York) 1996.

[3] J. R. Roth, Industrial Plasma Engineering, Volume 2.
Applications to Non-thermal Plasma Processing, (IOP Institute of
Physics Publishing, Bristol) 2001.

[4] S. L. Camacho, Plasma Pyrolysis of Medical Waste in
Proceedings of the First International EPRI Plasma Symposium,
EPRI Center for Materials Production, Report No. CM90-9, May
(1990).

[5] S. L. Camacho, ''The plasma arc torch: its electrical and
thermal characteristics'' Proc. Int. Symp. On Envir. Technol. by
Plasma system & Applications, Vol. I, Georgia Tech Research
Corporation, Atlanta. P 45-66 (1995).

[6] B. P. Spalding, and G. K. Jacobs, Evaluation of an In-situ
vitrification Field demostration of a simulated radioactive
liquid waste disposal trench, Pub. No. 3332, ORNL/TM-10992, Oak
Ridge National Laboratory, Oak Ridge, Tenn. (1989).

[7] J. Louis Circeo, Private communication.

[8] J. E. Surma, D. R. Cohn, et al. Proc. of information
exchange meeting on Waste Retrieval, Treatment and Processing,
U.S. Dept. of Energy Environmental Exchange Restoration and
Waste Management Technology Development Program, Houston, Texas,
March, p 391. (1993).

[9] R. T. Do and G. Letherman, 2001, Renewable Energy Market:
Waste to Energy utilizing Plasma Technology, (Global Plasma
Systems Corporation), Solena Presentation to the annual meeting
of the Society of Women Engineers at PUPR, Polytechnic
University of Puerto Rico, Hato Rey, P. R., April 23, 2001.

[10] www.westinghouse-plasma.com, www.sfapacific.com,
www.fe.doe.gov, www.gasification.org, www.netl.doe.gov

[11] A. D. Foster, H. E. von Doering, and M. B. Hilt, ''Fuels
Flexibility in Heavy-Duty Gas Turbines,'' GE Company,
Schenectady, New York, 1983.

[12] Shyam V. Dighe, et al: 2001, Private communication.

[13] S. Lavoie and J. Lachance, ''Five years of Industrial
Experience with the Plasma Dross Treatment Process''. Proc.
Third International Symposium Recycling of Metals and
Engineering Materials. Edit by Queneau, P., and Peterson, R. (A
publication of TMS) 1995.

[14] Mitsubishi heavy industries, LTD.5-l, Marunouchi 2-chome,
Chiyoda-ku, Tokyo 100 TEL03-3212-3111, FAX03-3212-984.

Received on 03 February, 2004; revised version received on 04
June, 2004

1 Reed J. Roth [3] gives a comprehensive review of the
evolution of the plasma technology to the modern Transferred and
Non-Transferred Plasma torch and it is used for this review.   
2 Waltz Mill Site, Madison Pennsylvania Plant.

Sociedade Brasileira de Fisica   
Caixa Postal 66328   
05315-970 Sao Paulo SP - Brazil   
Tel.: +55 11 3091-6922   
Fax: (55 11) 3816-2063

---

[**http://www.marketwire.com/mw/release\_html\_b1?release\_id=196211**](http://www.marketwire.com/mw/release_html_b1?release_id=196211)

**Watercolor Holdings, Inc. f/k/a United
Specialties, Inc. Announces New Agreements**

NEW YORK, NY -- (MARKET WIRE) -- December 19, 2006 --
Watercolor Holdings, Inc., a publicly held Colorado corporation
f/k/a United Specialties, Inc. (PINKSHEETS: WCHG), announced
today that it has entered into two agreements to aid in its
development of operating businesses at multiple locations for
renewable energy sources.

Watercolor has entered into an Agreement with Plasma Arc
Consultants, Inc., led by Dr. Louis Circeo, to help in its
plasma gasification project. Plasma systems and its off gases
are utilized in the production of BioFuels. Dr. Circeo is the
Principal Research Scientist in Safety, Health and Environmental
Technology Division at the Georgia Tech Research Institute and
he established the Plasma Application Research Facility at
Georgia Tech in 1990.

Watercolor has also entered into an Agreement with Aristos
Partners, LLC for the preparation of a business plan and
financial projections (Pro forma) for the project development
and construction of plants for the conversion of waste materials
into energy products for the commercial market. It is expected
that Aristos will complete their work in the next sixty (60)
days.

Watercolor expects to be making future announcements about
additional alliances along with corporate and management
structure.

Forward-Looking Statements:

The Private Securities Litigation Reform Act of 1995 provides a
safe harbor for forward-looking statements made on behalf of
Watercolor. All such forward-looking statements are, by
necessity, only estimates of future results and actual results
achieved by Watercolor may differ materially from these
statements due to a number of factors. Any forward-looking
statements speak only as of the date made. Statements made in
this document are not purely historical are forward-looking
statements, including any statements as to beliefs, plans,
expectations, or intentions regarding the future. Risk factors
that may cause results to differ from projections include
without limitation, loss of suppliers, loss of customers,
inadequate capital, competition, loss of key executives,
declining prices and other economic actors. Watercolor assumes
no obligations to update these forward-looking statements to
reflect actual results, changes in assumptions or changes in
other factors affecting such statements. You should
independently investigate and fully understand all risks before
making investment decisions.

---

[**http://www.enviro-net.com/main.asp?page=story&id=11&month=05&paper=ga&year=1998**](http://www.enviro-net.com/main.asp?page=story&id=11&month=05&paper=ga&year=1998)  
**University of Florida TREEO Center --- Enviro-Net**

**Turning Up The Heat On Buried Wastes:
Plasma Torch Able To Reduce Landfill, Hazwaste Volume**

**by**

**Miriam Romain**

A new technique for reducing volume in landfills and at highly
toxic remediation projects is gaining interest from the county
level to the Pentagon. Referred to as the plasma remediation of
in situ materials, the process uses heat from a torch that
creates a form of artificial lightning.

Temperatures in the torch reach more than 7,000 degrees
Celsius, hotter than the surface of the sun, said Dr. Louis
Circeo, principal research scientist in the Construction
Research Center at Georgia Institute of Technology in Atlanta.

The "torch" is basically a 6-foot stainless steel tube with two
electrodes at one end. Electrical power is applied to the torch
to produce a flame. The plasma torch program started at Georgia
Tech in 1990. The plasma torch idea was conceived in 1992.

In landfills, this technology has the capability of reducing
the volume of waste by up to 90%. This is achieved by boring a
hole in the ground and inserting the torch. Depending on how
many torches are used and how long they are left in the ground,
a molten pool of a certain diameter is made. As the torch is
slowly raised, what is left is a rocklike column of molten
material that is harder than concrete. Because there is no air,
the material consolidates, giving off gases from the heat.
Typically, a 10-foot column of waste could be reduced to one
foot in volume, he explained.

The technology can also be used to remediate contaminated
soils. In those cases, a 30-40% reduction can be achieved, he
said.

By the proper placement of the holes, the columns can be
coalesced. All the heavy metals are contained in the pool of
molten material and any hazardous materials are broken down by
the heat of the torch to their basic elements.

"The high heat essentially destroys all the hazardous
materials. This hard rock is virtually unleachable," Circeo
pointed out.

In general, it takes about one megawatt hour of torch power, or
one torch burning for one hour to melt one ton of soil. To melt
more soil at one time, you increase the number of torches being
used, he explained.

A little more than a year ago, Circeo conducted a research
project for the state of Georgia using this technology, which
worked very well in the laboratory. He is now attempting to
receive a grant from the Environmental Protection Agency to put
his torch to work at a landfill in Lumpkin County, GA. The grant
would be used to determine the actual feasibility of adapting
this technology to the landfill, Circeo said.

Currently, Circeo has three programs using the plasma torch.
One is with the U.S. Department of Energy and the Savannah River
Site, where officials are looking at remediating contaminated
soils and radioactive and hazardous waste. Another is a
laboratory study with the Department of Defense, which is
interested in the technology's application to buried chemical
and biological waste materials.

A third project is looking at the stabilization of very weak
foundation materials for building. It is believed that the
plasma torch could stop slopes and mud from sliding because it
would turn subterranean soil into a rock that is harder than
cement, he said.

Another benefit Circeo sees from this technology is the
possibility that useful gases can be extracted from the
landfills and sold as fuel. "In the laboratory it shows that we
get as much energy out of the landfill as goes into the plasma
torch to melt the material in the first place," he added.

Circeo also has the attention of actor Dennis Weaver, who today
is involved in environmental matters. Weaver and his Institute
of Ecolonomics in Colorado were invited to view the laboratory
study. He was so impressed by the demonstration he has rallied
behind the effort for funds to conduct a trial and is sending a
letter to the EPA under his institute's name. Circeo is trying
to obtain funding from the EPA and the military to conduct field
studies.

---

[**http://jcwinnie.biz/wordpress/?p=1856**](http://jcwinnie.biz/wordpress/?p=1856)  
**September 10th, 2006**

**Money for Nothing and Just a Few Toxins**

**by**

**jcwinnie**

Marvin with Acme Disintegrator -- County officials looked
forward to vaporizing their entire landfill  4.3 million tons
of trash collected since 1978. They estimated that it all will
be gone in 18 years.

Wired News1 carried an excellent Associated Press article (Sep,
09, 2006) that a Florida county waste treatment facility expects
to vaporize 3,000 tons of garbage a day using lightning-like
plasma arcs to turn trash into gas and rock-like material.
According to Geoplasma, the Atlanta-based company building and
paying for the $425 million facility in St. Lucie County, no
byproduct will go unused. Supporters say the process is cleaner
than traditional trash incineration.

Synthetic, combustible gas produced in the process will be used
to run turbines to create electricity  about 120 megawatts a
day  that will be sold back to the grid. The facility will
operate on about a third of the power it generates, free from
outside electricity. About 80,000 pounds of steam per day will
be sold to a neighboring Tropicana Products facility to power
the juice plants turbines.

Sludge from the countys waste water treatment plant will be
vaporized, and a material created from melted organic matter 
up to 600 tons a day  will be hardened into slag, and sold for
use in road and construction projects.

This is sustainability in its truest and finest form, said
Hilburn Hillestad, president of Geoplasma, a subsidiary of
Jacoby Development.

Such diversified efficiency, i.e., investing in energy from
waste, certainly seems a more sustainable strategy than
continued dependence upon oil or natural gas fired generation
for peak load management. But, will it be safe?

It would appear from the Wired News article that the plasma-arc
gasification facility in St. Lucie County uses a one-step
high-temperature path. This is similar in approach to coal-based
gasification systems used by Shell, Uhde, Future Energy, Chemrec
and others; gasification pushes the feedstock straight up to
1,300oC.

No emissions are released during the closed-loop gasification,
Geoplasma says. The only emissions will come from the synthetic
gas-powered turbines that create electricity. Even that will be
cleaner than burning coal or natural gas. Few other toxins will
be generated, if any at all, Geoplasma says.

Critics disagree with Geoplasmas claim that emissions will
likely be less than from a standard natural-gas power plant. In
regard to the St. Lucie County facility, Monica Wilson of the
Global Alliance for Incinerator Alternatives said what this blog
previously had noted, there unfortunately is little yet
published about dealing with sewage sludge as a feedstock.

One of the challenges is to scrub pollutants from the syngas
before burning it in a gas turbine. (Exhaust heat from the gas
turbine makes steam to drive another turbine.) Such processing
is expensive to install, operate correctly, and maintain within
specifications. Still, if such efforts are successful, then
gasification of municipal solid waste promises
near-zero-emissions and extraordinarily high levels of
efficiency.

Wilson stated her conviction that county residents need to
start asking the tough questions. Monitoring is critical because
of the variability of NOx emissions. Not only must gas scrubbing
remove 96% to 99% of all particulate matter and tar aerosols,
but the entire process also must ensure:

   1. Destruction of all pathogens, viruses, and
organochlorinated compounds.   
   2. Immobilization of heavy metals in waste water
residuals.   
   3. Significant reduction in odor problems.   
   4. No threat of groundwater contamination.

Wilson is worried because other companies have tried and
failed. She cited two similar facilities run by different
companies in Australia and Germany that closed after failing to
meet emissions standards. Furthermore, weve found projects
similar to this being misrepresented all over the country.

**Jefferson County Landfill**

Americans generated 236 million tons of garbage in 2003, about
4.5 pounds per person, per day, according to the latest figures
from the Environmental Protection Agency. Roughly 130 million
tons went to landfills  enough to cover a football field 703
miles high with garbage.

Wilson has a tough fight because of the economics involved. St.
Lucie County wont pay a dime. Geoplasma expects to recoup its
$425 million investment, funded by bonds, within 20 years
through the sale of electricity and slag. The company even has
assumed full responsibility for interest on the bonds.

County Commissioner Chris Craft said the plasma process is
bigger than just the disposal of waste for St. Lucie County. It
addresses two of the worlds largest problems  how to deal with
solid waste and the energy needs of our communities, Craft
said. This is the end of the rainbow. It will change the
world.

Economies of scale are important when one considers how to make
a difference with renewable energy sources. Some
waste-management facilities have burned trash to produce
electricity for quite some time. Other have begun converting
methane  created by rotting trash in landfills  to power. This
blog previously relayed an observation by Jamais Cascio: Imagine
if every municipal waste treatment plant could produce power.

Municipal solid waste is perhaps the largest renewable energy
resource that is available to us, said Louis Circeo, director
of Georgia Techs plasma research division, adding that the
process could not only solve the garbage and landfill problems
in the United States and elsewhere, but it could significantly
alleviate the current energy crisis. He said that if large
plasma facilities were put to use nationwide to vaporize trash,
they could theoretically generate electricity equivalent to
about 25 nuclear power plants. In addition, as landfill fees
increase, landfill diversion becomes more economical. Biomass
conversion technologies have the potential to return a
significant portion of this post-recycled fraction of the waste
stream to an economic stream in the form of biofuel, electric
power, heat and / or cooling plus new bioproducts.

Plants operating in Japan, where emissions standards are more
stringent than in the U.S., are producing far less pollution
than regulations require. For the amount of energy produced,
you get significantly less of certain pollutants like sulfur
dioxide and particulate matter, said Rick Brandes, chief of the
Environmental Protection Agencys waste minimization division.

---



**Patents**

**WO 2007-002422**

**SYSTEMS AND METHODS FOR INTEGRATED PLASMA PROCESSING OF
WASTE**

CIRCEO LOUIS JOSEPH JR (US); MARTIN ROBERT C JR   
EC:   IPC: F02C6/00; F02C3/28; F23G5/00 (+3)   
2007-01-04   
Applicant: GEORGIA TECH RES INST (US); CIRCEO LOUIS JOSEPH JR
(US); MARTIN ROBERT C JR (US); SMITH MICHAEL S (US); CARAVATI
KEVIN C (US)   
Classification: - international: F02C6/00; F02C3/28; F23G5/00;
F02C6/00; F02C3/26; F23G5/00;   
Application number: WO2006US24510 20060623   
Priority number(s): US20050693400P 20050623

**Abstract** -- Systems and methods of integrating plasma
waste processing are described. An integrated energy generation
system provided with a fossil fuel power plant system having a
combustion chamber and a plasma waste processing system having
an output. The integrated energy generation system also
including an integrator for combining the output of thermal
energy from the plasma waste processing system with the
combustion chamber of the fossil fuel power plant.

---



**USP # 5,827,012 [ [PDF](us5827012.pdf) ]**

**Thermal Plasma Conversion of Local Soils
into Construction Materials**

CIRCEO JR LOUIS J   
EC:  E01C21/02  IPC: E01C21/02; E01C21/00; (IPC1-7):
E02D19/14 (+1)   
1998-10-27   
Application number: US19970778603 19970106   
Priority number(s): US19970778603 19970106

**Abstract** -- A plasma arc torch heat based apparatus and
method converts a quantity of particulate soil having a first
set of engineering properties into a selected number of smaller
quantities each having improved engineering properties differing
from the first set of engineering properties and makes practical
utilization of the smaller quantities for applications in which
the first set of engineering properties were not suited. The
apparatus includes a rotatable kiln which is positionable at an
angle to horizontal such that soil is received in an upper end
and discharged at a lower end thereof. The kiln is heated to a
controlled temperature based on the properties of the soil
before treatment and the desired improved properties after
treatment to meet application requirements.

---



**USP # 5,276,253 [ [PDF](us5276253.pdf) ]**

**In-Situ Remediation and Vitrification of
Contaminated Soils, Deposits and Buried Materials**

CIRCEO JR LOUIS J (US); CAMACHO SALVADOR   
EC:  B09B1/00; B09C1/06V; (+3)  IPC: B09B1/00;
B09C1/06; C03B5/00 (+8)   
1994-01-04   
Classification: - international: B09B1/00; B09C1/06; C03B5/00;
C03B5/02; E02D31/00; B09B1/00; B09C1/00; C03B5/00; E02D31/00;
(IPC1-7): E02D19/14; B09B1/00   
- European: B09B1/00; B09C1/06V; C03B5/00B; C03B5/02D; E02D31/00
  
Application number: US19920944890 19920909   
Priority number(s): US19920944890 19920909

**Abstract** -- A method is disclosed in which a plasma arc
torch is used to vitrify and remediate a site containing
contaminated soils, resulting from a hazardous material deposit
or spill, or contaminated buried objects. The contaminated
earthen material or subterranean deposit is pyrolyzed, melted or
solidified by the plasma torch which is energized at the bottom
of a cased, vertical borehole, and then gradually raised to the
surface. An array of boreholes, appropriately spaced, will
remediate an entire mass of contaminated material. Similarly,
buried objects such as metal drums containing contaminants and
underground storage tanks may be selectively remediated at their
specific buried depth. Similar use is made of the plasma torch
in a second embodiment with the additional step of processing at
selected underground locations in the borehole array to create a
sealed horizontal layer, vertical cutoff walls or a sealed basin
as a barrier against further leaching of contaminants into
surrounding soil and groundwater. Gaseous by-products of the
pyrolysis process are collected, treated and processed, as
appropriate.

---



**USP # 5,181,795 [ [PDF](us5181795.pdf) ]**

**In-situ Landfill Pyrolysis, Remediation
and Vitrification**

CIRCEO JR LOUIS J (US); CAMACHO SALVADOR L   
EC:  B09B1/00; B09C1/06V; (+4)  IPC: B09B1/00;
B09C1/06; C03B5/00 (+10)   
1993-01-26   
Inventor: CIRCEO JR LOUIS J (US); CAMACHO SALVADOR L (US)   
Applicant: CIRCEO JR LOUIS J (US); CAMACHO SALVADOR L (US)   
Classification: - international: B09B1/00; B09C1/06; C03B5/00;
C03B5/02; C10B53/00; E21B43/295; B09B1/00; B09C1/00; C03B5/00;
C10B53/00; E21B43/00; (IPC1-7): E02D3/00; E02D3/11; - European:
B09B1/00; B09C1/06V; C03B5/00B; C03B5/02D; C10B53/00; E21B43/295
  
Application number: US19920931962 19920819   
Priority number(s): US19920931962 19920819

**Abstract** -- The process of the present invention serves
to remediate and reduce the volume of waste materials in a
landfill site and increases the useful life of the treated
landfill. The process steps involve drilling a series of holes
into the waste material mass at proper spacing, inserting and
operating a plasma arc torch in each drilled hole to pyrolize,
remediate and vitrify the waste materials and allowing the
melted materials to cool and harden. During the process, a
gaseous by-product is produced and collected in a hood which is
attached to scrubbing and chemical cleaning apparatus. The
resultant gases are commercially useful as fuel gas and the
vitrified residue is significantly smaller in volume than the
original waste material volume, thus substantially extending the
useful life of the landfill site and ultimately providing a firm
foundation for construction.

---



**USP # 4,067,390 [ [PDF](us4067390.pdf) ]**

**Apparatus and Method for the Recovery of
Fuel Products from Subterranean Deposits of Carbonaceous
Matter Using a Plasma Arc**

CAMACHO SALVADOR LUJAN; CIRCEO JR LOUIS JOSEPH   
EC:  E21B36/02; E21B43/24; (+1)  IPC: E21B36/02;
E21B43/24; E21B43/247 (+3)   
1978-01-10   
Applicant: TECHNOLOGY APPLIC SERVICES COR   
Classification: - international: E21B36/02; E21B43/24;
E21B43/247; E21B36/00; E21B43/16; (IPC1-7): E21B43/24;-
European: E21B36/02; E21B43/24; E21B43/247   
Application number: US19760702964 19760706   
Priority number(s): US19760702964 19760706

**Abstract** -- An apparatus and method utilizes a plasma
arc torch as a heat source for recovering useful fuel products
from in situ deposits of coal, tar sands, oil shale, and the
like. When applied to a coal deposit, the plasma torch is
lowered in a shaft into the deposit and serves as a means for
supplying heat to the coal and thereby stripping off the
volatiles. The fixed carbon is gasified by reaction with steam
that is sprayed into the devolatilized area and product gases
are recovered through the shaft.

---



**USRE35715E [ [PDF](usre35715.pdf)
]**

**In-Situ Remediation and Vitrification of
Contaminated Soils, Deposits and Buried Materials**

CIRCEO JR LOUIS J (US); CAMACHO SALVADOR L   
EC:  B09B1/00; B09C1/06V; (+3)  IPC: B09B1/00;
B09C1/06; C03B5/00 (+9)   
1998-01-13   
Classification: - international: B09B1/00; B09C1/06; C03B5/00;
C03B5/02; E02D31/00; B09B1/00; B09C1/00; C03B5/00; E02D31/00;
(IPC1-7): A62D3/00; B09B1/00; E02D19/14   
- European: B09B1/00; B09C1/06V; C03B5/00B; C03B5/02D; E02D31/00
  
Application number: US19940359039 19941219   
Priority number(s): US19940359039 19941219; US19920944890
19920909

**Abstract** -- A method is disclosed in which a plasma arc
torch is used to vitrify and remediate a site containing
contaminated soils, resulting from a hazardous material deposit
or spill, or contaminated buried objects. The contaminated
earthen material or subterranean deposit is pyrolyzed, melted or
solidified by the plasma torch which is energized at the bottom
of a cased, vertical borehole, and then gradually raised to the
surface. An array of boreholes, appropriately spaced, will
remediate an entire mass of contaminated material. Similarly,
burled objects such as metal drums containing contaminants and
underground storage tanks may be selectively remediated at their
specific buried depth. Similar use is made of the plasma torch
in a second embodiment with the additional step of processing at
selected underground locations in the borehole array to create a
sealed horizontal layer, vertical cutoff walls or a sealed basin
as a barrier against further leaching of contaminants into
surrounding soil and groundwater. Gaseous by-products of the
pyrolysis process are collected, treated and processed, as
appropriate.

---