Larry Ford -- ambient air clothes drier -- US Patent, article

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**Larry FORD**

**Ambient Air Clothes Dryer**

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**<http://www.prnine.com/releases/inventions/001254.html>**

**Energy Saving Ambient Air Clothes Dryer by
Ford Invention Co. Out of Prototype Testing**

 **Larry Ford**  
 **Ford Invention Co.**  **lar7fo@aol.com**   
**(707) 459-774**


![](fordryer.jpg)

***The ambient air dryer circulates twenty times more air to
dry clothes without using heat to save energy costs.***

*Las Vegas, NV* (PRnine - September 22, 2008) - An energy
saving ambient air clothes dryer is one step closer to becoming
a fixture consumers homes.  Recently out of prototype
testing, the ambient air dryer utilizes less energy than
conventional natural gas and 220V electrical element clothes
driers because it employs 110V and 12V power sources, and can be
modified to run on solar power as well.  Additionally, the
ambient air dryer, which works by circulating 20 times more air,
does not heat damage clothes or present fire hazard because it
does not create a flame to heat air to dry clothes.

I am extremely excited about this product, states Larry Ford,
inventor of the ambient air dryer, Everyone Ive spoken with
about this product thinks its a great idea and would love to
have one in their homes.  

Instead of using heated air to dry clothes, the ambient air
dryer utilizes a patented design to continually circulate twenty
times more air through an 18 inch intake and exhaust system.
Because of the amount of air the ambient air dryer circulates,
it is able to dry clothes in the same amount of time as a
conventional dryer, but without the fire hazard and heat
damaging the clothes.

The ambient air dryer can be easily moved inside or outside
thanks to set of wheels, and is ideal for all types of
households looking to save money on energy bills.  Repair
costs for the ambient air dryer are lower as it does not utilize
as many specialized components as conventional dryers.  For
households wishing to go extra green, the ambient air dryer can
be easily modified to run on solar power.

Ford is currently looking for manufacturers to mass produce the
ambient air dryer.

That is the last step in this process before the ambient
clothes dryer can be delivered to consumers, he states.

More information about the ambient air dryer can be found by
contacting Ford Invention Co. by phone at (702) 459-7747 or
email at lar7fo@aol.com.

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**USP # 7,340,848**

**Ambient Air Clothes Dryer**

Classification:  - international: F26B11/02; F26B11/00; -
European: D06F58/02   
Also published as:  US7340848 (B2) // US7178265 (B2) //
US2006254083 (A1) // US2006107548 (A1)

**Abstract** --  The ambient air clothes dryer is an
automated device providing axial flow of unheated ambient air
through the dryer drum. The dryer may include different drum
drive systems, timer and/or humidity detector controls, and a
configuration utilizing a separate, portable fan for temporary,
removable installation with the dryer housing to provide airflow
through the drum. The ambient air dryer greatly reduces energy
requirements for drying laundry when compared to conventional
heated air dryers, and is quite effective in warm and/or dry
climates. The ambient air dryer is portable and may be used
indoors or outdoors. The device may be configured to use
twelve-volt power from a motor vehicle for use in camping. When
used indoors, the device may be placed with a heat source (heat
register, etc.) to draw warm air through the drum while
humidifying the air as it passes through damp laundry in the
drum.

**Description**

**BACKGROUND OF THE INVENTION**

**1. Field of the Invention**

The present invention relates to automated devices for drying
clothing and laundry. More specifically, the ambient air clothes
dryer is a clothes dryer devoid of any dedicated heating
elements or systems for heating the air.

**2. Description of the Related Art**

The development of the automatic clothes dryer has been a great
labor saving device for most households and, along with the
automatic washing machine, has served to facilitate the
commercial laundry industry as well. Automatic clothes dryers
were initially developed when energy costs were relatively low,
and accordingly make use of gas or electrical heat to accelerate
the drying process. As a byproduct of the heat developed, the
home or other structure is also heated, even though most of the
heat is ducted to the exterior of the structure during dryer
operation. Still, the residual heat output into the structure
was not considered to be particularly undesirable, even in
warmer conditions, as the energy costs required to operate air
conditioning systems were much lower in the past.

However, with ever-increasing energy costs, the cost of
operation of such conventional dryers has climbed considerably
over the years, and even more so when the energy required to
dissipate their heat output is considered. While conventional
hot air clothes dryers have their place in very damp and/or cool
climates, the heat they develop is an undesirable side effect of
the drying operation in many parts of the country during much of
the year. The alternative of the conventional clothes line is
not suitable for many households due to the frequency of damp
weather in many areas and seasons, and the time and labor
required to tediously pin up each garment or article to the line
and remove them, perhaps several hours later, when they are dry.

While some clothes dryers have been developed in the past that
do not provide a source of heat during the drying operation,
such dryers have not been found entirely satisfactory. Thus, an
ambient air clothes dryer solving the aforementioned problems is
desired.

**SUMMARY OF THE INVENTION**

The ambient air clothes dryer is an automated device including
a motor-powered rotating drum having a fan providing axial
airflow through the drum. No dedicated heating element is
provided. Some embodiments include a fan motor and an additional
motor to rotate the drum, while other embodiments utilize a belt
or other drive from the fan output shaft to drive a jackshaft to
rotate the drum, thereby saving weight, complexity, and energy.
Yet another embodiment may be devoid of any fan or air
circulation device, and may include only a motor to rotate the
drum. This embodiment includes means for the removable and
temporary installation of a conventional "box fan" therewith, to
provide the air circulation required. Any or all of the
embodiments may include a timer and/or humidity detector to
provide for automatic shutoff of the fan and drum when the
laundry is dry and/or a predetermined time has been reached.

The portability of the device allows it to be used indoors or
outdoors, as desired. The device may take advantage of ambient
heating sources within the home or other structure if so
desired, e.g., a heat register, radiator, Franklin stove, etc.,
to provide some heating of the air, which then passes through
the dryer drum. This also provides the beneficial effect of
humidifying the air within the structure in colder weather. The
device may be constructed to utilize twelve-volt power, if so
desired, for use in camping when an automotive electrical system
is available.

These and other features of the present invention will become
readily apparent upon further review of the following
specification and drawings.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIG. 1** is a partially broken away perspective view of a
first embodiment of an ambient air clothes dryer according to
the present invention, showing various details thereof.

![](fig1.jpg)

**FIG. 2** is a simplified side elevation view of an
alternative embodiment of the present dryer, illustrating an
alternative drum drive system.

![](fig2.jpg)

**FIG. 3** is another simplified side elevation view showing
another alternative embodiment of a drum drive system.

![](fig3.jpg)

**FIG. 4** is an exploded perspective view of yet another
alternative embodiment of the present dryer, in which a separate
portable box fan is used to provide airflow through the drum.

![](fig4.jpg)

**FIG. 5** is a simplified schematic diagram of an exemplary
electrical and control system that may be incorporated with the
present dryer.

![](fig5.jpg)

Similar reference characters denote corresponding features
consistently throughout the attached drawings.

**DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS**

The present invention comprises various embodiments of an
ambient air clothes or laundry dryer, in which unheated air at
ambient temperature is blown through the dryer drum to dry
clothing therein. While some slight amount of heat may be
provided from the fan motor, the present ambient air dryer
device does not include any form of dedicated, specific heating
apparatus, as is found in conventional clothes dryers.

FIG. 1 of the drawings illustrates a first embodiment of the
present dryer 10, in which a separate fan motor 12 and drum
rotation motor 14 are employed. The dryer 10 includes a housing
or shell 16 having a hollow dryer drum 18 therein. The drum 18
rotates within the housing 16, and is supported by drum support
wheels 20 or other mechanism installed internally within the
housing 16. The dryer drum 18 has an impervious, generally
cylindrical wall 22 having a diameter D. A screened airflow
inlet end 24 is positioned adjacent the fan motor 12 with its
fan 26 and fan drive shaft 28, with a screened airflow outlet
end door 30 located opposite the inlet end 24 of the drum 18.
The two screened ends 24 and 30 are preferably of a sufficiently
fine mesh or gauge as to preclude the passage of small articles
(e.g., loose change, buttons, etc.) therethrough, and have
diameters closely approaching the diameter D of the dryer drum
18. The screen of the outlet door 30 may have a mesh or gauge
sufficiently fine to serve as a lint trap for the dryer.

The fan drive motor 12 with its fan drive shaft 28 and
circular, rotary fan 26 are concentrically disposed externally
to the airflow inlet end 24 of the dryer drum 18, but within the
housing 16. The fan 26 preferably has a diameter closely
approaching the diameter D of the dryer drum 18 and the inlet
and outlet ends 24 and 30 of the drum 18, in order to maximize
airflow through the drum 18. A fan guard 32 is preferably
installed across the air inlet opening of the dryer housing 16,
with at least the blades of the fan 26 being captured between
the guard 32 and the screened inlet opening 24 of the drum 18.

The separate drum drive motor 14 of the embodiment 10 of FIG. 1
drives an output shaft 34, which in turn causes the drum 18 to
rotate when the drum drive motor 14 is in operation. A common
switch may be used to simultaneously actuate and deactivate the
fan motor 12 and drum drive motor 14, if so desired. In the case
of the embodiment 10 of FIG. 1, the output shaft 34 has a drum
belt pulley 36 at its distal end, with a drum drive belt 38
extending around the pulley 36 and around a circumferential
groove 40 in the dryer drum 18.

The configuration of the ambient air clothes dryer 10, as well
as the configurations of other embodiments disclosed herein,
requires no heavy, stiff high voltage and/or high amperage
electrical cable, as is universally required for the heating
elements of conventional electric clothes dryers. Moreover, no
gas line connection is required, as there is no use of a gas
heater for the incoming air of the present dryer. Thus, the
present dryer is relatively lightweight in comparison to
conventional dryers with their heating systems, and requires no
more power than is capable of being supplied by a conventional
household electric cord. (In some embodiments, the motor(s) may
be 12-volt DC, enabling them to be powered from a motor vehicle
electrical system if so desired.) The light weight and simple
power requirements of the present ambient air dryer allow it to
be moved about readily to various locations as desired.
Accordingly, external transport wheels 42 may be provided
beneath one or both ends of the housing 16, with a pair of
support legs 44 being shown beneath the opposite end of the
housing 16 in the embodiment of FIG. 1. A handle 46 may be
provided across one side of the housing shell 16, to facilitate
lifting of that side for rolling the device 10 as desired by
means of the wheels 42.

FIG. 2 provides a side elevation view of an alternative drum
drive system, in which the fan drive is also used to rotate the
drum. In FIG. 2, the fan motor 112 drives an output shaft 128 to
which the fan 126 is connected, as in the corresponding
components 12, 28, and 26 of the embodiment 10 of FIG. 1.
However, the fan motor output shaft 128 may include a drive belt
pulley 129 thereon, with a jackshaft drive belt 131 extending
from the fan motor shaft pulley 129 to a driven pulley 133 on a
radially offset jackshaft or drum drive shaft 134. The shaft 134
includes a drum drive belt pulley 136 at its distal end, with a
drum drive belt 138 extending around the pulley 136 and riding
in a circumferential groove 140 around the dryer drum 118. It
will be seen that the dryer drum 118 and drum drive belt 138 may
be identical to the corresponding components 18 and 38
illustrated in FIG. 1 and described further above. The
distinction between the configuration of FIG. 1 and that of FIG.
2 is the use of a shaft and belt system driven from the
concentric fan motor to rotate the dryer drum in the embodiment
of FIG. 2.

FIG. 3 provides a side elevation view of an embodiment similar
to that of FIG. 2, differing in the means used to impart rotary
motion directly to the drum. In FIG. 3, the fan motor 212 drives
an output or fan drive shaft 228 and fan 226, with the shaft 228
having a drive belt pulley 229 thereon, just as in the case of
the equivalent components 112, 128, 126, and 129 of the
embodiment of FIG. 2. The pulley 229, in turn, drives a
jackshaft or drum drive shaft 234 by means of a jackshaft driven
pulley 233 on one end of the shaft 234, just as in the
embodiment of FIG. 2. However, rather than driving the drum 218
by means of a belt extending around the drum, as shown in FIGS.
1 and 2, the jackshaft or drum drive shaft 234 has a friction
wheel 236 (rubber-coated, etc.) at its distal end which bears
against a circumferential friction band 238 surrounding the
dryer drum 218. Rotation of the friction wheel 236 imparts
rotational motion to the dryer drum 218 by means of the friction
between the wheel 236 and friction band 238 around the drum. It
will be seen that such a drum drive system may also be
incorporated in the embodiment of FIG. 1, with the drum drive
shaft 34 having a friction wheel 236 at the distal end thereof
in lieu of the pulley 36 shown, and the dryer 10 incorporating
the drum 218 of FIG. 3 with its friction band 238.

FIG. 4 provides an illustration of an additional embodiment of
the present ambient air dryer, in which a portable fan is used
to supply the air through the dryer drum. The dryer 310 of FIG.
4 includes a housing 316 which contains the drum 18 and drum
drive mechanism comprising motor 14, drum drive shaft 34, shaft
output pulley 36, and drum drive belt 38, just as in the
embodiment illustrated fully in FIG. 1. However, rather than
incorporating a fan integrally therewith, as in the embodiments
of FIGS. 1 through 3, the housing 316 of the dryer 310 includes
a fan receptacle 317 in the rear wall thereof, i.e., adjacent
the screened air inlet end 24 of the drum. The fan receptacle
317 is configured to fit a conventional portable fan F, commonly
known as a "box fan," therein. The fan receptacle 317 may be
configured to accept other types of fans, as desired. A suitable
electrical outlet 319 may be provided on the housing 316,
allowing the fan F to be plugged in for operation. Power to the
outlet 319 may be provided through appropriate control circuitry
on or in the dryer housing or cabinet 316, as desired, to
provide control of the fan F from the ambient air dryer
controls.

FIG. 5 provides a basic electrical schematic diagram of
circuitry that may be incorporated with the present ambient air
clothes dryer in its various embodiments. In FIG. 5, a
conventional electrical power source 410, e.g., 115-volt ac
power from the power grid, or perhaps 12-volt dc power from an
automotive or other electrical source when the ambient air dryer
is manufactured to accept such power, provides electrical power
to the dryer through a master switch 412. The master switch
provides power to the fan motor, e.g., motor 12 of FIG. 1, and
the drum drive motor, e.g., motor 14 of FIG. 1, through a
solenoid or other appropriate switch 414. The switch 414 may
incorporate the electrical outlet 319 for incorporation in the
portable fan embodiment of FIG. 3, if so desired.

The solenoid switch 414 is not required in the simplest
embodiments of the present ambient air dryer. However, the dryer
in any of its embodiments may include a timer and/or humidity
sensor 416, if so desired. These components are conventional in
clothes and laundry dryers, and need not be described in detail
herein. The timer may be incorporated in combination with a
rotary on/off switch to serve the function of the master switch
412, if so desired. In any event, the timer and/or humidity
sensor 416 is normally closed when electrical power is applied
for operation of the dryer, with the electrical contacts opening
when a predetermined time is reached (for the timer) or when the
air flow from the dryer reaches a predetermined low level of
humidity (for the humidity sensor). If either of these
conditions occurs, power to the solenoid switch 414 is
interrupted, thereby interrupting power to the fan and drum
drive motors 12 and 14 and shutting off the dryer. The opening
of the solenoid switch 414 may also trigger the operation of a
buzzer, bell, or other audible or visual signaling means to
alert the user of the dryer that the drying operation is
complete, much as in the case of conventional clothes dryers.
Where the circuit of FIG. 5 is incorporated with the portable
fan embodiment of FIG. 4, the switch 414 may control power to
the outlet 319 to shut off power to the outlet 319, thereby
shutting off the fan F plugged into the outlet 319.

In conclusion, the present ambient air laundry and clothes
dryer in its various embodiments provides a significant advance
in efficiency for such machines, particularly in relatively warm
and/or dry environments where the device may take advantage of
the ambient air conditions.

It is to be understood that the present invention is not
limited to the embodiments described above, but encompasses any
and all embodiments within the scope of the following claims.

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