Eugene Frenette / Eugene Perkins: Friction Heater (US Patent
# 4,134,639, etc.)


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**[rexresearch.com](../index.htm)**

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**Eugene FRENETTE, et al.**

**Friction Heater**

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**[*Farm Show Magazine*
2(5), 1978:  "Fueless Furnace" Uses Friction  to
Heat Average Size Home for "50 Cents a Day"](#1)**   
**[*Infinite Energy* 23: 23 (1999)](#ie23)**   
**[Eugene Frenette: US Patent # 4,143,639](#4143639)**
  
**[Eugene Perkins: US Patent # 4,424,797](#4424797)**
  
**[E. Perkins: US Patent # 4,483,277](#4483277)**   
**[E. Perkins: US Patent # 4,501,231](#4501231)**   
**[E. Perkins: US Patent # 4,651,681](#4651681)**   
**[E. Perkins: US Patent # 4,779,575](#4779575)**   
**[Ralph Pope: US Patent # 4,798,176](#4798176)**

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***Farm Show Magazine* 2(5), 1978**

**"Fueless Furnace" Uses Friction to Heat
Average Size Home for "50 Cents a Day"**

Eugene Frenette pours hydraulic oil into his prototype
"fuelless furnace". The oil, combined with the spinning action
of two cylinders, supposedly creates friction which in turn,
produces the heat.

"Defies a basic Law of physics --- a complete hoax," say
skeptics. Prototype shown below has been used to provide
supplemental heat in Fernette's 12-room house.

How about this --- a fuelless furnace that uses friction
instead of fuel to heat an average size home "for only $15 to
$16 a month". What's more, it reportedly will sell for less than
half the cost of a conventional oil or gasfurnace. Sound too
good to be true?

"You bet" say some observers, who claim the whole thing's a
hoax --- that it defies a basic law of physics. But others,
including a host of small manufacturers and distributors, have
jumped at the chance to get in on the ground floor of a
"breakthrough" development they feel can help solve the energy
crisis. They have invested in franchises and hope to be taking
orders for Eugene Frenette's fuelless furnace early next year.

It all started during the winter of 1977-78. It was costing
Frenette, father of 12 children --- 10 of whom are still at home
--- a whopping $230 a month to buy fuel oil to heat his huge,
old uninsulated 12 room "Pillsbury mansion" in Londonderry, New
Hampshire. He launched a crash program to perfect his invention
- a simple but unorthodox 'fuelless' furnace which he maintains
will be able to heat an average size home for only 50 cents a
day and which he feels can be retailed "for $600 to $800."

Frenette installed his prototype friction heater in a
10-year-old washing machine. It's made up of two cylinders
spinning in opposite directions. There is a clearance of 1/8 in.
between the two cylinders which are lubricated by a quart of
light motor oil. Spinning action of the cylinders and resulting
friction produces the heat, according to Frenette.

He claims franchised models will be odorless. They don't
require any chimney since no fuel is burned and there is no
flame, soot or odor and are as quiet as a refrigerator. All
models will plug into a regular 110 volt outlet and will occupy
no more space than a washing machine or dryer.

Estimated operating cost to heat an average size, well
insulated home with a 200,000 btu friction "centric" heater is
right at $15 a month (for electricity to operate the motor).

One of the first successful prototypes was built in August by
Max Johnston, owner of Johnston's Metal Specialties in Creston,
Iowa. "I'll admit I was skeptical at first. Sounded like a hoax
to me," says Max who was hired by the owner of the "Frenette
Furnace" franchises for Alaska and Kentucky to build a
prototype.

Following basic design specs supplied by Frenette, Johnston
built a prototype which, in his words, "made a believer out of a
lot of skeptics around here. including me." It cost about $800
to build, including about 40 hours of labor. Now that we've
built one, we could build another in a lot less time. We
estimated its output at between 100,000 and 150,000 btu's.

The friction stove produced no odor, made no more noise than
you would get with a furnace motor, and we had no vibration or
other problems with the rotating circular drums which create the
friction heat." Max told FARM SHOW.

According to Larry Nickerson, Frenette's son-in-law, all
franchises except Washington. D.C. and Hawaii, have been sold.
Some individuals bought up 3 or 4 states. Cost of a state
franchise, based on population, was $2,500 cash, plus an
additional down payment payable on availability of the first
approved stoves, and a remaining balance spread out over 20
years.

The Iowa franchise for example, was priced at $145,000. 
Of that, $2,500 was payable immediately to hold the franchise,
with $36,250 payable upon availability of Frenette-approved
stoves for sale.  The balance ($108,720), plus interest is
payable over 20 years in monthly installments.

"I bought two states and others from this area bought up many
of the other states franchises during the short time they were
available." Harold Schweiss, of Sherburn, Minn., told FARM SHOW.
Schweiss has hired a firm to produce a working model which was
completed and ready for testing just as this issue went to
press.

"Frenette came up with the idea but doesn't have manufacturing
or marketing expertise," explains Schweiss. "Individual
franchise holders are taking the patented ides to local
manufacturers to get a working model. These models, subject to
Frenette's approval will then be produced and sold when they've
met the usual battery of tests.

Eventually, the best features of these prototypes will be
combined into production models which will be essentially the
same but produced by a number of different manufacturers,"
Schweiss explains.

---

***Infinite Energy* 23: 23 (1999)**

**December 1998 Kinetic Furnace Test:
Previously Reported Results Retracted**

**By Jed Rothwell & Ed Wall**

We first reported on the Kinetic Furnace, invented by Eugene
Perkins and Ralph Pope, in Issue # 19. The device had, at that
time, been tested by several independent engineering
laboratories and services. The Kinetic Furnace is, as the name
implies, a device for heating and forcing airflow. Heat is
generated by means of a rotor that flings water from the hub to
the rim of its chamber, through some precisely dimensioned
nozzles. This "stirring" action is driven by a 6 HP electric
motor. The heated water is driven out of the rotor chamber into
a radiator and out an output duct.

In April 1998, Eugene Mallove and Jed Rothwell assessed the
furnace for themselves at the inventors facility in Cumming GA,
where they observed the apparent production of excess heat.

Furhter testing was carried out by Mallove and Ed Wall, June
through September of 1998, in Bow NH at NERL (New Energy
Research Laboratory), but no significant excess heat was
observed during that period. Another machine was shipped from
Georgia, but it too showed no excess. Finally, Pope loaded a
third unit into a van and drove it to New Hampshire himself. He
helped install and test it, but this third test also failed.
Different sources of water were tested, the operating
temperature and the rotation speed of the motor were varied
slightly, but no significant excess energy was observed. In IE
#22 we reported on this briefly, expressing continued hope that
the machine would produce excess heat. We reported a COP
(Coefficient of Performance) of 115% (155% excess heat) This
level of excess heat is difficult to establish with certainty
using airflow calorimetry. A 200 or 300% excess could be
detected with confidence, but 15 to 20% could be the result of
subtle errors.

Pope returned to Georgia, discouraged. It was clear that we had
hit a dead end, and that if the machine does work, there must be
something different about the way it was being operated or the
water or some other material in Georgia. We decided that the
only way we would ever get to the bottom of this mystery would
be to conduct extensive tests on site in Georgia, using our
instruments and Popes in parallel. The machine is large enough
to allow several temperature probes and ammeters to be attached
simultaneously, unlike the small hand-held cold fusion cells,
which often only have room for one set of instruments.

In November 198, Pope reported that he was now achieving a COP
as high as 180% with the machine he had brought to Bow, which
had been reconditioned and reassembled with a new rotor and
pipes. Rothwell conducted a half-day of testing of this machine
in the Cummings GA machine shop location, using the same
instruments and techniques Rothwell and Mallove used in April.
Most of this 180% turned out to be an artifact of Popes
anemometer, which suffered from a power supply probem caused by
worn out rechargeable batteries. The measured air speed was too
low. The high excess heat results reported by Pope in previous
issues of this magazine were also probably caused by this error.
Ralph Pope does not agree with this assessment and believes that
the air speed was measured correctly. The blower power did not
change and so it is highly unlikely that the airspeed fell.
While the large excess was clearly wrong, apparent 46% excess
heat was seen, which was in line with what we observed in April.
We were encouraged by this preliminary result, yet puzzled and
wary by our inability to replicate it in New Hampshire. We
decided to press ahead with full-scale tests in Georgia. Ed Wall
went to Georgia bringing several tools and precision
instruments, listed on page 27.

In the series of tests from December 4-9, 1998, Wall, Rothwell,
and Pope tested the Kinetic Furnace extensively, using higher
quality instruments and more sophisticated techniques than Pope
had ever used. Unfortunately, no significant excess heat was
observed. Based on the December results, we believe our initial
assessment in April was incorrect, and there was never any
significant excess heat in the tests we performed in Georgia or
New Hampshire. We believe we have discovered the source of the
error which caused the artificial heat in Georgia. The error was
in technique rather than instruments or formula. In the December
tests we used an improved technique, a computer, an HP 34970A
Data Acquisition System, and an array of 11 K-Type, 20 gauge
wire thermocouples (four on the inlet and seven on the outlet
side). The thermocouples were calibrated carefully through the
temperature range of interest and compared to NIST traceable
mercury thermometers. By performing this calibration, we learned
that the thermocouples read about 0.5 deg F less than the
calibration thermometer over the temperature range of interest.
At the same time we used the computerized instruments, we
repeated the tests using the same relatively crude, hand-held
instruments --- ammeters and thermometers employed in November.
In this second test with hand-held electronic, alcohol and
mercury thermometers, we measured no excess heat, thus
confirming the computer thermocouple readings.

The biggest problem with the April and November tests in
Georgia was the lack of a calibration heater This was not an
error or an oversight --- we did not have the time to install
one during these preliminary, one-day tests. The tests in Bow NH
were conducted over two months, and they employed a calibration
heater to avoid dependence on air speed measurements and
formula-based calculations. With a calibration heater, results
from the electric heater were compared with those measured with
the Kinetic Furnace. Even of the air speed, electric power, or
duct cross-section measurement is inaccurate, the comparative
results should show an excess, if one exists.

The first day and a half of testing in Georgia were devoted to
installation and testing of the thermocouples and the
calibration heater, which was run at three power levels, up to
3.25 kW. At the end of the second day we turned on the Kinetic
Furnace, which also consumes about 3 kW electric power. All
tests were done with the heater in place, whether it was active
or not, to maintain consistent air flow patterns. He Kinetic
Furnace testing protocol calls for the machine to be run with
the cooling fan turned off until the internal water temperature
rises to at least 160 deg  F. Then the blower is turned on,
and internal temperature drops rapidly at first. Stored up heat
in the rotor and water are removed. In 20 to 30 minutes the
rotor and outlet temperatures stabilize. Twenty minutes into the
first Kinetic Furnace test, the initial burst of saved up heat
was exhausted, and the temperature fell to about the same level
seen with the calibration heaters at 3 kW. It was obvious that
the furnace was producing no excess heat.

In our first test it was apparent that the Kinetic Furnace was
producing no excess heat. This left two possibilities, which we
investigated over the next 5 days:

1. That the previous results were an artifact.   
2. That the machine previously produced excess heat, but it was
not producing it on December 4.

To check for possibility #1, an artifact, we began by repeating
the tests with the thermometers, hand-held ammeters, and other
instruments used in the previous tests. We placed the
thermometers in the same locations as the computerized
thermocouple arrays. The hand held instruments were used at the
same time as the computerized equipment, during both calibration
heater runs and live Kinetic Furnace runs. The hand held
instruments showed the same 9 or 10 deg  F delta T as the
computerized thermocouples, which indicates no excess heat. We
then moved the thermometers to a location roughly as far away
from the Kinetic Furnace as Rothwell selected in November and we
observed a 13 or 14 degrees F delta T. To assess possibility #2,
we tried changing the rotor, the water, the air flow speed and
other parameters, which we hypothesized might have a controlling
effect on an excess heat phenomenon.

A hypothesis discussed by Horace Heffner in the Vortex Internet
forum came to mind. Heffner thought that a warm stream of air
might be moving from the outlet duct 15 feet back to the inlet.
Although that seemed unlikely, we looked for a stream of air by
placing the anemometer next to the outlet duct, at a spot 50 cm
back from the end of the duct, toward the Kinetic Furnace. We
moved the impeller around, searching for a stream of warm air,
checking the left side of the duct, the right side, the top and
bottom. The anemometer is quite sensitive to small streams of
moving air. The impeller did not spin, so we conclude there was
no discrete stream of air going from the outlet duct back toward
the Kinetic Furnace. However, the hypothesis stuck in mind, so
we did a more careful examination on the air surrounding the
Kinetic Furnace and duct on all sides. We now believe there is
an area of circulated air around the machine that is warm in
comparison with air in the greater volume of the room. This was
more apparent during tests on Sunday when the machine shop was
deserted and the air in the rest of the building was quiescent.
The machine shop is a 5000 sq. ft. steel frame building with the
ceiling 14 ft high at the eaves. Outside of this envelope of
warm air around the machine, at locations 20 and 30 ft away, the
ambient air temperature was roughly 13 deg cooler than the Kinetic
Furnace outlet, and roughly 3 degrees cooler than the air
surrounding the inlet. Thus, the actual delta T temperature
between the inlet and outlet was 9 or 10 deg , indicating no excess
heat.

In April and November, we measured the inlet temperature at a
spot too far from the Kinetic Furnace, outside the cloud of warm
air. This spot was picked because Ralph Pope cautioned us not to
place the sensors too close to the furnace where they would pick
up heat radiating from the rotor and other hot machinery.
However, this was incorrect. There was little significant
radiant heat; most of the heat near the machine was convective,
and it went away during the test. In the first round of tests in
December, four inlet thermocouples and three thermometers were
placed in various locations around the inlet. The closest ones
were about 6 inches away from the rotor and calibration heater.
The farthest ones were 35 inches away from the inlet and
reasonably well-shielded from radiant heat, yet they were only
0.9 deg F cooler after the fan was turned on. The difference would
have to be 4 deg F if the excess heat was as high as it appeared to
be in November, so radiative effects were not large enough to
nullify the apparent excess heat. During the warm up phase of
the experiment, before the fan was turned on, the difference
between the inlet thermocouples and thermometers was 2 to 3 deg .
Evidently this was convective heat, because when the fan was
turned on and the air pulled past the thermocouples and rotor
this temperature difference largely disappeared.

The confusion about the inlet temperature underscored a serious
weakness in our test setup that continued even after the first
round of December tests. We were still not doing the calorimetry
the way a heating and air conditioning (HVAC) engineer tests a
furnace. The HVAC engineer places the inlet temperature sensor
in a single point source. In our tests we did not know precisely
where the inlet air originated because we did not have a
concentrated point source. When we realized this, we constructed
an inlet duct. The inlet was initially about 20" x 6" located 6"
below the bottom of the furnace, in a source of cool air. We
believe there is no heat path from the Kinetic Furnace rotor or
the calibration heater back to the thermocouples. In runs with
the calibration heater, the heat balance computed according to
the formula came out close to unity, with a COP between 96 and
106%. This inlet duct draws warm air from the cloud surrounding
the Kinetic Furnace and its environs, but that makes no
difference.

After installing the inlet duct and making other improvements,
we tested intensively for three days. Pope altered the pump
several times, changing out the rotor and water, but these
changes had no effect, just as they had had no effect in Bow.
Based on these tests and the exhaustive testing in Bow, we
conclude that the three machines we have tested never produced
excess heat. It is possible that a Kinetic Furnace produced
excess heat in earlier tests at Popes facilities with the Air
Techniques engineer, or in tests at Dunn Laboratories, Inc., and
elsewhere. Pope reports that during these tests, the outlet duct
was always passed through a plywood barrier in a window and
vented outside, so the error we observed in December could not
have occurred.

Rotor heat up rates were similar to those measured in Bow, and
rotor steady state temperatures were nowhere near those reported
by Pope (140-150 deg  F). Such high temperatures would be
difficult to explain, except as apparent and strong excess heat,
but they could not be confirmed. This steady-state rotor chamber
temperature remains a key unresolved issue. If there are
conditions during which this temperature is higher than what we
have seen, then it is possible that Pope and Perkins saw better
results. Attempts were made to increase the rotor temperature by
restricting the intake plenum cross-section area. The rotor
temperature was raised ~ 10 deg F by this method, but this
introduced another factor. The air moved much faster in the
intake than the exhaust, so it was cooled by the Bernoulli
effect. This was seen during calibration when the blower alone
was run for an extended period. The COP came out slightly
over-unity for the blower alone because we did not take into
account the Bernoulli equations. The actual COP must obviously
be under unity for the blower.

**Why It Took So Long ~**

He reader might wonder why it took 9 weeks to confirm the
conservation of energy. Our test results in New Hampshire showed
no significant excess heat at any time, and the first test of
the Kinetic Furnace in Georgia conclusively proved there was no
excess heat. On the face of it this is a simple, straightforward
measurement very similar to those conducted by HVAC engineers
every day, so you would think that an experienced engineer would
get it right the first time with ease. Indeed, Mallove and Wall
did get it right the first time. They spent the next 9 weeks
making sure. The installation in Bow included an inlet duct, so
the apparent excess cannot be caused by the same problem we
fixed in Cumming. However, it was clear that the calibration
heater was also producing noisy, nominally over-unity results,
putting 15% within the range of error.

The apparent correlation of rotor RPM to slightly over-unity
COP turned out to be unconfirmed by a large number of other
tests.

Another reason it took so long to resolve this issue is that
people think slowly and research takes time. Consider the
electric generator and motor. Oersted discovered that electric
currents produce magnetic effects in 1820. This triggered
intense research by Henry, Faraday, Fresnel and other leading
scientists. It took Faraday roughly 10 years to prove the
converse: that magnets induce electric fields. Faraday devised
the first crude electric generator in 1831, and it was a while
after that before anyone realized that generators can also be
used as motors.

**Difficulties ~**

Like most experiments, this was a running battle with
recalcitrant equipment, fatigue and inadvertent carelessness.
Here are some of the things that went wrong.

At first we measured the power into the resistance heater
incorrectly, because of the complicated network of two
transformers and the autotransformer (variable voltage
transformer).

The power meter interface to the computer failed to work,
perhaps because of software conflicts with the HP 34970A, so we
were unable to download instantaneous power graphs. We depended
on the computed power average and total energy. Power input was
very steady so this was not a significant problem. In the
previous visit with Mallove, power graphs downloaded
successfully and showed steady-state operation.

The computer interface to the anemometer also failed to
function correctly. The air speed changed every time we altered
the configuration, and twice we deliberately slowed down the
blower by rewiring to increase heat retention in the rotor
housing. We thought this might promote excess heat generation.
Because we could not record data automatically from the
anemometer to the computer, each time we changed the wind speed
we had to go through a laborious 20-minute process to manually
record the data. It was measured in FPM (ft/min.) with the
DTA4000 electronic anemometer. The anemometer was mounted on a
camera tripod. The impeller was positioned at 9 points on a 3x3
array, with points equidistant 3 inches apart. The impeller was
placed at a grid point and left to stabilize for one minute.
Eight readings were taken at 15-second intervals. The average
value and standard deviation was computed.

After the inlet duct was completed, 4 thermocouples were
installed in various locations within it. Wide variations and
fluctuations in temperature were noted. Apparently, eddy
currents produced warm spots within the box. All thermocouples
were moved to spots exposed to the incoming rush of air, and the
temperatures all registered the same. However, they were
probably all registering a fraction of a degree cooler than they
would have in the same air motionless because of the Bernoulli
effect. This fraction of a degree difference might be mistakenly
interpreted as excess heat.

The volume of air flowing through the duct every minute is
computed by multiplying the speed of the air, in feet per minute
(FPM), by the size of the duct in square feet, to give cubic
feet per minute (CFM). However, the cross-section of this duct
was irregular. One side was slightly longer than the others and
the corners were not right angles. We straightened out the
corners somewhat with steel angle brackets. We traced the exact
inside dimensions of the duct onto a piece of plexiglass, copied
that onto graph paper, and determined surface area, which was
130.7 inches (91% of one sq. ft.). When this correction factor
was applied to the formula, the calibration runs and Kinetic
Furnace runs agreed to an uncanny extent. The numbers were so
close at one point that we worried we were making a mistake.

A section of Rothwells November report describes a typical
instrument malfunction:

"At minute 75, I placed the DTA4000 near the stool to measure
ambient temperature with the built-in thermometer. At minute
105, I discovered that the milling machine nearby interfered
with electronics in the control box. When I lifted the control
box, the temperature display changed from 71.6 deg to 71.1 deg F. I
put it down again and it changed back to 71.6 deg , repeatedly. I
moved it a meter away and it dropped to 71.1 deg  and remained
stable.   
The red alcohol thermometer registered 71 deg, and the Acu-rite
registered 68.9 deg  and 68.5 deg . I moved the stool two meters
further inside the building, to a location where all the
instruments indicated the air was slightly colder, and all
reached the same spread of values they showed before the run:
70.7 on the DTA4000, and 70 deg , 68.7 deg , and 68 deg  on the
others. In the new location the anemometer moved with a slight
draft of 70 FPM. The air was moving toward the Kinetic Furnace".

This illustrates the importance of using instruments based on
different physical principles. We ues mercury thermometers as
well as electronic thermometers because mercury thermometers
cannot be affected by the electric fields generated by a milling
machine.

**How Heat Was Measured ~**

We measured heat from the Kinetic Furnace by two methods.
First, we simply compared the control run to the Kinetic Furnace
run at the same power level. When the control run temperature
went up 9.5 deg , the Kinetic Furnace went up 9.5 deg . When the flow
air was restricted then the control run went up 19 deg ; the
Kinetic Furnace also went up 19 deg . Second, we applied the HVAC
formula to compute the actual heat flow. The formula is:

Delta T x 1.08 x FPM (air speed measured in feet per minute by
anemometer) x Duct opening as a fraction of one square foot =
BTU heat output.

Here are two typical Kinetic Furnace runs:

*December 5, Run 3*

Input power 3.40 kW = 11,604 BTU/hr. Output power: 10.9 deg 
F x 1.08 x 1171 FPM x 0.91 sq. ft. = 12,509 BTU/hr.; COP = 108%.

This indicates no excess within the margin of error. In other
words, some of the resistance heater control run are also over
100%, and the standard deviation of the anemometer readings was
46 FPM, so this result was between 106 and 110% Overall heat
recovery from the system was excellent, so you would expect the
COP to be in the range of 90 to 100%.

*December 5, Run 4*

Input power 3.39 kW = 11,570 BTU/hr Output power: 10.1 deg  F
x 1.08 x 1171 FPM x 0.91 sq. ft. = 11,581 BTU/hr; COP = 100%.

Here is a calibration run with the resistance heater and a
different airflow:

*December 8, Run 4*

Input power = 3.34 kW = 11,399 BTU/hr Output power: 19.0 deg 
F x 1.08 x 1022 x 0.55 sq. ft. = 11,534 BTU/hr.; COP = 101%.

Future work, if time and resources allow, will be with water
flow calorimetry, which is easier and more precise. Air as a
calorimetric fluid is difficult to work with because it is
turbulent, compressible, does not mix well, is difficult to
meter, and requires a huge duct. The flow of air through the
duct varies from one spot to another, and it varies over time.
The anemometer impeller is not large enough to cover the entire
duct, so t is used to sample the flow at many points. Flowmeters
and temperature sensors immersed in a stream of water also test
a small sample of the flow at one point. However, a stream of
water can be diverted into a graduated cylinder to test flow,
and the fluid in the cylinder can be stirred to be sure the
probes correctly register the average temperature. You cannot
divert the entire stream of air into a container.

Once factors like the size of the duct cross-section were
determined with reasonable accuracy, the results from the
calibration and Kinetic Furnace runs at different power levels
began to line up with unexpected accuracy. For example, in the
first set of tests they all showed COP of 96% within 1%. Later,
at another air speed, they lined up between 97 and 99%.

**Instruments & Equipment ~**

Although the test procedure is simple in principle, we took
great care to be sure we were getting the correct answer. One
method of doing this is to use redundant instruments based on
different physical principles. For example, to measure
temperature one can rely upon high precision thermocouples with
confidence. In this case we only need to measure temperature to
within 2 to 4 deg F. A cheap thermometer will work adequately for
this purpose. We did in fact use some discount store
thermometers, and one grade-school science class thermometer. We
also used 16 K-type thermocouples, 6 mercury thermometers of
various ranges, two bimetallic dial thermometers, a hand-held,
high-precision, high-temperature dual thermocouple (HP-52), and
a red alcohol thermometer.

The HP-34970A thermocouple differences, as received, were less
than 0.1 degree. The other instruments did not agree so
precisely, varying as much as 3 F. In one test of ambient
temperature, which was most accurate, the thermocouples settled
at 73.9 deg , 72.3 deg , 72.7 deg , and 72.0 deg ; the mercury thermometer,
which was the most accurate, settled at 72.3 deg ; and the red
alcohol which is marked in 2-degree increments, indicated 74 deg F.
In a test of the outlet duct temperature, the thermocouples and
thermometers registered 82.4 deg , 82.9 deg , and the red alcohol
thermometer which had a consistent 2 deg bias at all temperatures,
registered 84 deg F. At that moment the HP-34970A thermocouples
registered: 82.6 deg , 82.7 deg , 82.8 deg , 83.0 deg , 83.1 deg , and
83.0 deg  degrees. This 0.5 deg spread of value was real:
temperatures within the air stream did vary. The thermocouples
agreed more closely when calibrated in stirred water or left in
calm, ambient air.

Even though the cheaper thermometers did have pronounced
biases, each agreed with itself. That is to say, when we moved a
mercury thermometer, a thermistor, and the red alcohol
thermometer from the inlet to the outlet, they all rose 9.5 deg,
even though they started at different values. The cheaper
thermometers were inaccurate, but precise. "Inaccurate" means
the starting point in the temperature scale --- the absolute
temperature was correct. Precise means the temperature rose the
same extent as the NAST traceable thermometers.

Equipment used in this test included:   
HP 34970A Data Acquisition system   
11 K-type, 20-gauge thermocouples   
Toshiba laptop computer interfaced to the HP 34970A   
A Compaq portable computer to take notes and compute preliminary
results with a spreadsheet.   
Mercury thermometers to measure ambient air   
Amprobe DM-II recording power meter   
Pacer Ind., Inc., model DTA4000 impeller anemometer. The
built-in thermometr was used in November, and malfunctioned   
Amprobe "Ultra" clamp-on inductive analog ammeter and voltmeter,
and a Micronta clamp-on inductive analog ammeter and voltmeter.
These instruments do not detect power factor and they tend to
overestimate electric power. However, in the second set of tests
in December, the results they showed were close to the power
measured with the more sophisticated Amprobe DM-II   
Acu-rite dial thermometer with two thermocouples   
Red alchol thermometer from ABC School Supply, Inc.   
Dial thermometer on rotor chamber to measure the water
temperature.   
Two ducts made from 6x4 sheets of building insulating material
  
Stopwatch   
Electronic camera   
To calibrate, a variable voltage autotransformer, two
transformers, and a duct heater with 3.2 kW maximum output.

**Was It Worth It?**

We wrote above, "the actual COP must obviously be under unity
for the blower". A cynic might say that the actual COP of a
water mixer must also obviously be under unity, our tests were
in vain, and we made a gargantuan effort to prove the
conservation of energy and the fixed ratio of work and heat.
This ratio was established in the 1840s by J.P. Joule. He used a
falling weight to drive a paddle that stirred water and raise
the water temperature. It sounds similar to the Kinetic Furnace
--- it sounds as if we were trying to overturn an observation
established 150 years ago and confirmed countless times every
day by scientists and HVAC engineers everywhere. But, there is
an important difference between Joules experiments, stirred
water, and ours. The stirrer in the Kinetic Furnace rotates much
more quickly than Joules, so quickly that it almost certainly
creates cavitation. Similar cavitation on the smaller scale have
apparently produced excess heat and nuclear effects. The nuclear
claim is controversial, but widely accepted. Much of the
investigation into apparent nuclear effects caused by cavitation
is being performed in the mainstream by conventional scientists,
and approved of by the *New York Times*, *Scientific
American*, and *Popular Science* (e.g., *P.S.*,
December 1999). The Kinetic Furnace and Griggs Hydrosonic Pump
probably perform cavitation on a scale thousands of times larger
than any of the experimental sonoluminescence devices. We must
say "probably" because we have no direct proof that cavitation
is occurring, because we cannot see inside the steel chamber.
Perhaps the Kinetic Furnace was previously cavitating and
producing excess heat, but it later stopped.

It would be absurd to question the validity of Joules
experiments. Cavitation has been carefully studied since it
began damaging marine propellers about 150 years ago. But, as
far as we know, cavitation and heat together have not been
carefully researched. People have felt no need to study heat
evolved from cavitation, because no one suspected the heat might
be unusual. Science works a little like a national park.
Thousands of people cluster around the main attraction and the
visitors center. Hundreds hike down the nearby well-worn paths,
measuring heat and cavitation. But the moment you step off the
path into the woods, you leave the crowds behind. In a national
park it is unlikely that you will stumble into an unexpected
rock formation or a hill that has never been climbed, but in a
quiet spot you might find a fossil or a new species of insect.
The unexplored avenues of science are infinitely larger than the
physical paths on earth. The lesson of cold fusion, the Marinov
motor, and other strange phenomena described in this magazine is
that you can reach the unexplored wilderness of science in a few
minutes with simple tools.

**Previous Tests & Recent Work By Pope & Perkins ~**

The Kinetic Furnace reportedly produced large excess heat in
other tests over the years at Dunn Laboratories, Inc. (1982,
1983), Pittsburgh Testing Laboratory (1984, 1986), Automated
Test Labs (1986), and elsewhere. What happened during those
tests? Were the professional laboratories incorrect? We do not
know. In the papers provided to us by Pope, the tests are not
described in enough detail to judge with finality. It seems
unlikely that professionals in these laboratories made the same
kinds of mistakes we did initially, before we installed the
inlet duct. After all, their business is to determine the COP of
furnaces. However, they never pursued development of the Kinetic
Furnace. That is inexplicable behavior. Other companies in the
US that tested over-unity cold fusion devices have been quite
enthusiastic. Heating and air conditioning companies have often
contacted out magazine and asked whether any practical device is
available. They seem anxious to proceed with development, and
totally unconcerned about the fact that the scientific
establishment does not believe these devices exist. This is
speculation, but perhaps after Dunn Labs and the others wrote
the reports provided to us by Pope, they realized that they
might have made a mistake of some sort. The HVAC engineer in
Atlanta who performed the tests on the Kinetic Furnace many
years ago stood by his work, but he explained that it was a
preliminary test.

It is possible that for the past few years, Pope and the late
Eugene Perkins were performing invalid tests, and their results
may have been meaningless. They never employed a resistance
heater or an inlet duct, so they never would have caught the
errors we discovered. They did not keep adequate records by our
standards, they had no computerized data collection, and they
did not organize their tests in a methodical, step-by-step
fashion. To their credit, they did the best they could at the
time under difficult circumstances.

Their open and cooperative attitude, and their willingness to
honestly face the facts is extremely laudable. Many inventors of
exotic technology will refuse to allow their machines to be
tested in the first place, and even when you find an error with
a machine, most will refuse to listen or believe it. Ralph Pope
debated the issue with us at first, and he demanded rigorous
proof that the inlet temperature was not affected by radiant
heat. This forced us to devise a good test to prove our point,
with the inlet turned 90 deg downward and the thermocouples
shielded from the furnace above. Pope accepts our conclusion
that the present set of experiments show no excess heat, but he
believes that previous experiments were successful. He intends
to continue testing if he can, and we will do so as time allows.

These results must be seen in the light of the James Griggs
HydroSonic Pump excess heat claims in a superficially similar
device. Mallove and Rothwell made measurements on the Griggs
machine in early 1994. The Griggs results may support the idea
that cavitation excess energy is real but highly variable, for
reasons not yet understood.

HydroSonic Pumps have not yet been replicated widely. However,
Griggs used much better instruments and techniques than
Pope-Perkins, and he uses water flow calorimetry, which is
easier and more reliable. We have a HydroSonic Pump, and we
intend to press ahead with our plans to test it at NERL when we
have the time and resources in 1999.

Should anyone be devoting weeks and thousands of dollars
testing this sort of claim? Mainstream science says no. We think
it is worth doing. We are disappointed, and we have no immediate
plans to continue testing the Kinetic Furnace at this time, but
we do not consider these last few months a waste of time. The
instruments have been quite useful with other projects and the
skills and techniques for air flow calorimetry may prove
valuable.

---



**US Patent # 4,143,639**   
( Cl. 126/247 ~ 13 March 1979 )

**Friction Heat Space Heater**

**Eugene Frenette**

**Abstract ---** A furnace or space heater is operable at
low cost by a small electric motor which rotates an elongated
cylindrical drum on a vertical axis, within an elongated
cylindrical casing at a clearance of about one eighth of an inch
in the annular chamber formed therebetween. A supply of light
lubricant normally occupies the lower portion of the annular
chamber but rises to fill the chamber during rotation of the
drum. The casing is enclosed in a housing, having a fan chamber
containing an electric motor and fan or blower. The motor shaft
may rotate both the fan and the drum.

**Description**

BACKGROUND OF THE INVENTION

It has heretofore been proposed in U.S. Pat. # 1,650,612 to
Deniston of Nov. 29, 1927 to rotate a stack of discs relative to
a coaxial stack of fixed discs on a horizontal axis within a
casing to generate frictional heat in hot water flowing through
the lower portion of the casing. In this heating device a supply
of oil is contained in the upper portion of the casing to
lubricate the discs and to float on the water at a predetermined
level.

In U.S. Pat. # 3,333,771 to Graham of Aug. 1, 1967, a pair of
vaned rotors are each enclosed within a chamber of a casing, and
mounted to rotate in a vertical plane on a horizontal axis as
depicted in FIG. 7 thereof. As in the Deniston patent water
flows through the device and is heated by friction.

In U.S. Pat. # 4,004,553 to Stenstrom of Jan. 25, 1977 a single
disc like rotor is revolved on a horizontal axis in a vertical
plane, within a casing to heat water passing through the device.

SUMMARY OF THE INVENTION

Unlike the above mentioned patents wherein thin discs or vanes,
in single or stack configuration, comprise the rotor, in this
invention an elongated, cylindrical smooth surfaced, inner drum
is the rotor. The drum is rotated in a horizontal plane on a
vertical axis within an elongated cylindrical, smooth surfaced
casing, or outer drum, to form an annular sealed, liquid,
chamber therebetween having a clearance of about one eighth of
an inch. A quart of relatively light oil is captive in the
annular chamber and at rest occupies only the bottom thereof.
However upon rotation of the drum, by an electric motor of about
one horse power, the oil rises to fill the chamber due to the
pumping action of the drum.

Thus friction heat is generated not by two metal, or other,
surfaces contacting each other, but by the contact of the
opposing surfaces with the oil which not only lubricates but
generates heat.

A portable space heater is formed by enclosing the casing and
drum in the lower chamber of a housing and drawing ambient air
inwardly and around the heated outer surface of the casing for
fan discharge back into the ambient atmosphere by a large
diameter, eight bladed fan driven by the drum motor, or
preferably by a separate motor. For use as a furnace an air
blower and separate electric motor blow ambient air around the
casing for discharge into a heating system.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is a front elevational view of the portable space heater
of the invention, in half section;

![](4143639a.gif)

FIG. 2 is a top plan view in section on line 2--2 of FIG. 1;
and

![](4143639b.gif)

FIG. 3 is a view similar to FIG. 1 of the device of the
invention in its preferred form.

![](4143639c.gif)

DESCRIPTION OF A PREFERRED EMBODIMENT

FIGS. 1 and 2 illustrate one embodiment of the friction heat
heater 20 of the invention which includes an upstanding, hollow,
cylindrical housing 21 formed of imperforate sheet metal 22 and
having legs 23 for supporting it on a floor 24 of a building.
The space heater 20 is portable and in the portable embodiment
illustrated in FIGS. 1 and 2 the housing 21 is of predetermined
diameter of about twelve inches and of predetermined height of
about thirty-two inches.

Fixed within housing 21 by suitable brackets 25 and 26 is a
hollow cylindrical casing, or outer drum, 27 which is of
predetermined diameter less than the diameter of the housing,
such as ten inches, and is formed of aluminum sheeting 28 for
efficient transfer of heat. The cylindrical side wall 29, top
wall 31 and bottom wall 32 of casing 27 are imperforate to form
a sealed enclosure except for the filler tube 33, which is
closed by a removable threaded cap 34.

The casing 27 divides housing 21 into the lower air heating
chamber 35, which it occupies and an upper fan chamber 36, there
being an annular air chamber 37 formed between the cylindrical
side wall 29 of the casing and the coaxial, concentric
cylindrical side wall 38 of the housing 21.

Air inlet means 39 is provided in the lower portion of the
housing 21 in the form of spaced apertures 41 extending around
the cylindrical side wall 38 and air outlet means 42 is provided
in the top 43 of the housing in the form of apertures 44. The
annular air chamber 37 connects the air inlet means to the air
outlet means of the fan chamber 36.

A reversible electric motor 45 is mounted in the fan chamber 36
with an eight bladed fan 46 fast on one end 47 of the motor
shaft 48, each blade being of about 25 deg  pitch and the
motor being about one horse power for rotating the shaft 48 at
between 1800-3600 R.P.M.

The other end 49 of motor shaft 48 extends into the air heating
chamber 35 to rotate the hollow, cylindrical drum 51 which is
supported in suitable bearings 52 for rotating around the
central, vertical axis of the casing 27 and housing 21.

The inner drum 51 is sealed and hollow and includes the top
wall 53, bottom wall 54 and cylindrical side wall 55, the walls
being of stainless steel. The exterior cylindrical surface 56 of
the cylindrical side wall 55 is smooth as is the interior,
cylindrical surface 57 of the aluminum of the cylindrical side
wall 29 of casing 27 and the surfaces 56 and 57 are at about one
eight inch clearance from each other to form a narrow, annular
liquid receptacle 58 therebetween.

It should be noted that the annular liquid receptacle 58 is not
a passage through which liquid to be heated is continually
flowed, as in the above mentioned prior art patents. Instead it
is a sealed chamber and is provided with a supply of liquid
lubricant 59 such as a quart of No. 10 oil which normally rests
in the horizontal space, or shallow liquid receptacle 61 between
the bottom wall 54 of the drum 51 and the bottom wall 32 of the
casing 27.

It has been found that the best results are obtained when the
lubricant 59 is Quaker State F-L-M-A-T Fluid, Ford Motor Company
Qualifications No. 2P-670306 M 2633F. Unlike prior patents, no
water is in contact with the oil.

The motor 45 is connected to a thermostat 62, of any well known
type by cord 63 and to a source of electricity by male plug 64
so that it is energized under the control of ambient temperature
by the signals of the thermostat.

In operation the motor 45 drives the drum 51 at a substantial
speed, which causes the oil 59 to rise up into the annular liqud
receptacle 58 to substantially fill the same. The heat of
friction between the inner drum 51 and outer drum, or casing 27
is transferred by the oil while it prevents wear on the surfaces
56 and 57 so that the exterior aluminum surface 65 of the fixed
outer drum 27 becomes heated. Meanwhile the large diameter,
multibladed fan 46 is drawing ambient air through the air inlet
means 39, thence up through the annular air chamber 37 and past
the elongated heated surface 65 for discharge through the air
outlet means 42 back into the room.

As shown in FIG. 3, it is preferable to provide a separate
electric motor 70, usually about 1/8 H.P. and driving an air
blower 71, these being mounted in a lower air chamber 72 for
driving ambient air upwardly in an annular flow path in chamber
37 from the air inlet means 73 to the air outlet means 74. Air
outlet means is the intake duct 75 of a hot air heating system
76 so that the heater 20 becomes a furnace rather than a space
heater, the separate electric motor 70 enables the thermostat 62
to initiate rotation of the drum until a predetermined
temperature is reached in the aluminum outer drum 27, whereupon
the thermostat automatically de-energizes the drum motor 45
while continuing to rotate the separate fan, or flower motor
such as 70, to furnish hot air to the room or heating system 76
until the casing 27 cools to a predetermined temperature.

---



**US Patent # 4,424,797**   
( Cl. 126/247 ~ 10 January 1984 )

**Heating Device**

**Eugene Perkins**

**Abstract ~**

A heater for heating a liquid including a housing defining a
closed elongate heating chamber therein with a cylindrical
chamber surface, a rotor body rotatably journalled in the
heating chamber with a cylindrical peripheral surface thereon
concentrically of the chamber surface so as to define an annular
space between the chamber surface and the peripheral surface on
the rotor body, drive means for effecting relative rotation
between the rotor body and the housing, and pump means for
circulating the liquid through the annular space so that the
rotation of the rotor body heats the liquid passing through the
annular space.

**Description *~***

BACKGROUND OF THE INVENTION

This invention relates generally to liquid heaters and more
particularly to a liquid heater which heats liquid by shearing
the liquid.

Various attempts have been made in the past to mechanically
heat liquids. One type of such mechanical heating device heats
the liquid by shearing the liquid between rotary and stationary
blades in a chamber. A device of this type is illustrated in
U.S. Pat. No. 2,683,448. This type of heating device creates a
high degree of turbulence in the liquid passing through the
device to be heated and consumes a large amount of power in
driving the rotary blades in the chamber. As a result, the
heating efficiency of this type of device is relatively low.

In another type of these prior art devices, the heat to heat
the liquid is generated by the frictional contact between
rotating and non-rotating members. Examples of this type of
heating device are illustrated in U.S. Pat. Nos. 2,625,929;
3,164,147; and 3,402,702. The problems with this type of heating
device are that a large amount of power is consumed in
generating the frictional heat, and excessive wear is
encountered between the surfaces of frictional contact with each
other within the heating unit.

SUMMARY OF THE INVENTION

These and other problems and disadvantages associated with the
prior art are overcome by the invention disclosed herein by
providing a heating unit which uses a cylindrical rotor rotating
in a cylindrical heating chamber so that the flow of liquid in
the chamber is laminar rather than turbulent and with the rotor
and chamber not being in contact with each other so that
frictional losses within the heating unit are minimized. It has
been found that sufficient liquid shear is generated by the
rotating rotor in the heating chamber so that the liquid is
heated, yet the power consumption associated therewith is
minimized so that the heating efficiency of the unit is
maximized.

The apparatus of the invention includes a heating unit which
may be incorporated in a heating system adapted to heat air in a
prescribed space such as a building or residence. The heating
unit includes a housing which defines an elongate heating
chamber therein with a cylindrical chamber surface. A rotor body
is rotatably mounted in the heating chamber and defines a
cylindrical peripheral surface thereon concentric with respect
to the cylindrical chamber surface. The peripheral surface on
the rotor has an outside diameter a prescribed amount smaller
than the inside diameter of the chamber so as to define an
annular space between the rotor body and the chamber through
which the liquid to be heated is passed. Drive means is provided
for effecting relative rotation between the rotor and the
housing and pump means is provided for circulating the liquid
through the annular space between the rotor and the chamber as
the rotor is rotated so that the liquid is heated due to the
shear of the liquid in the annular space between the rotor body
and the chamber. In the embodiment of the invention shown, the
pump impeller for circulating the liquid through the chamber is
mounted on the rotor so that the drive means simultaneously
rotates the pump impeller and the rotor.

When the heating unit is incorporated in a heating system, the
liquid heated by the heating unit is passed through an
air-to-liquid heat exchanger through which the air to be heated
is also passed so that the air is heated as it passes through
the heat exchanger. The operation of the heating unit is
controlled so as to maintain the temperature of the air exiting
the heat exchanger within a prescribed temperature range while
the operation of the fan circulating the air through the heat
exchanger is controlled in response to the temperature of the
air in the conditioned space so as to maintain the temperature
of the air in the conditioned space within a prescribed
temperature range.

These and other features and advantages of the invention will
become more apparent upon consideration of the following
description and accompanying drawings wherein like characters of
reference designate corresponding parts throughout the several
views and in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a view illustrating the invention incorporated in a
heating system;

![](4424797a.gif)

FIG. 2 is a longitudinal cross-sectional view of the heating
unit of the invention;

![](4424797b.gif)

FIG. 3 is a transverse cross-sectional view taken generally
along line 3--3 in FIG. 2; and

![](4424797c.gif)

FIG. 4 is a transverse cross-sectional view taken generally
along line 4--4 in FIG. 2.

![](4424797d.gif)

These figures and the following detailed description disclose
specific embodiments of the invention; however, it it to be
understood that the inventive concept is not limited thereto
since it may be incorporated in other forms.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

Referring to FIG. 1, it will be seen that the invention is
embodied in a heating system 10 used to heat air in a space to
be conditioned such as a building or residence. The heating
system 10 includes generally a heating unit 11 connected to a
liquid-to-air heat exchanger 12. The liquid-to-air heat
exchanger 12 is housed in an appropriate duct system 14 adapted
to supply air from the space to be conditioned to the heat
exchanger 12 and to deliver air from the heat exchanger 12 back
to the space to be conditioned. A fan 15 is provided in the duct
system 14 for forcing the air from the space to be conditioned
through the duct system 14 and the heat exchanger 12. The
heating unit 11 is also illustrated housed in the duct system 14
although it is understood that it may be located remotely
thereof.

The duct system 14 defines a heat exchanger chamber 16 therein
in which the liquid-to-air heat exchanger 12 is mounted with an
intake plenum 18 connected to the space to be conditioned by an
appropriate return duct 19 so that the air from the space to be
conditioned is supplied to the heat exchanger chamber 16 through
the intake plenum 18. The air passing from the intake plenum 18
through the heat exchanger 12 in the chamber 16 passes out
through a supply plenum 20 connected to the space to be
conditioned by the supply duct 21 to supply the heated air back
to the space to be conditioned. The fan 15 is located in the
heat exchanger chamber 16 so that the fan 15 forces the air from
the intake plenum 18 through the heat exchanger 12 in the
chamber 16 and out through the supply plenum 20. It will be
noted that the heat exchanger 12 extends completely across the
chamber 16 so that all of the air passing from the intake plenum
18 to the supply plenum 20 must pass through the heat exchanger
12.

The operation of the fan 15 is controlled by thermostatic
switch 22 which is located in the space to be conditioned so
that when the temperature of the air in the space to be
conditioned drops below a prescribed value, the switch 22
operates fan 15 to circulate air from the space to be
conditioned through the heat exchanger 12 until the air in the
space to be conditioned has been raised to a higher prescribed
value. Such thermostatic switches 22 are conventional and need
not be described in detail. As will become more apparent, the
operation of the heating unit 11 is controlled by a thermostatic
switch 24 located at the air exit side of the heat exchanger 12
as will become more apparent. The thermostatic switch 24 serves
to activate the heating unit 11 when the air exiting the heat
exchanger 12 drops to a prescribed lower temperature to heat a
liquid and supply the liquid to heat exchanger 12 until the
temperature of the air exiting the heat exchanger 12 has been
raised to a prescribed higher temperature.

The heating unit 11 is illustrated mounted in the heat
exchanger chamber 16 under the heat exchanger 12 and includes a
liquid heater 25 driven by drive motor 26. In the particular
embodiment shown, the drive motor 26 is connected to the liquid
heater 25 through a bell and pulley arrangement 28. It is to be
understood, however, that the drive motor 26 may be directly
connected to the liquid heater 25.

As best seen in FIGS. 2-4, the liquid heater 25 includes a
housing 30 in which is rotatably mounted a rotor assembly 31.
The housing 30 is fixedly mounted in the heat exchanger chamber
16 while the rotor assembly 31 is rotated by the drive motor 26.

The housing 30 includes a cylindrical side wall 32 closed at
opposite ends by end plates 34. Each of the end plates 34
defines a cylindrical projection 35 thereon which fits within
the cylindrical side wall 32 and is provided with an annular
groove 36 therearound which receives an O-ring 38 therein to
seal the end plate 34 to the inside of the side wall 32. The end
plates 34 are held in position by tie bolts 39 so that the
closed chamber is defined by the side wall 32 and end plates 34.
This chamber is divided into a heating chamber 40 and a pumping
chamber 41 by a divider assembly 42. The divider assembly 42
includes an annular spacer wall 44 having an outside diameter so
that it will snugly fit within the side walls 32 adjacent one of
the end plates 34 so that spacer wall 44 projects a prescribed
distance away from the end plate 34. The projecting end of the
spacer wall 44 is closed by a circular end plate 45 so that the
pumping chamber 41 is defined between the end plate 45, spacer
wall 44, and the end plate 34 against which the spacer wall 44
abuts. The heating chamber 40 is thus defined between the end
plate 45, the end plate 34 opposite that against which the
divider assembly 42 abuts and the housing side wall 32. The
heating chamber 40 has a diameter d.sub.1 defined by the inside
surface 48 of the side wall 32 and a length L.sub.1 defined
between the end plate 34 and the end plate 45. The side wall 32
defines an inlet opening 49 therethrough to the chamber 40
adjacent that end plate 34 opposite the divider assembly 42
while the spacer wall 44 and side wall 32 define a common outlet
opening 50 therethrough which communicates with the pumping
chamber 41. The circular end plate 45 on the divider assembly 42
defines a transfer opening 51 therethrough about the central
axis A.sub.1 of the chambers 40 and 41 of diameter d.sub.2 so
that the heating chamber 40 communicates with the pumping
chamber 41 as will become more apparent.

The rotor assembly 31 includes a support shaft 55 which mounts
a rotor body 56 thereon at one position along the length of the
shaft 55 and a pump impeller 58 at another position along the
support shaft 55. The rotor assembly 31 is mounted in the
housing 30 so that the support shaft extends coaxially of the
axis A.sub.1 with the rotor body 56 located in the heating
chamber 40 while the pump impeller 58 is located in the pumping
chamber 41. The support shaft 55 extends through the transfer
opening 51 through the end plate 45 in clearance therewith so
that liquid can pass from the heating chamber 40 into the
pumping chamber 41 and extends out through the end plates 34
through appropriate openings therein. The shaft 55 is rotatably
journalled in bearings 59 mounted on each of the end plates 34
and held in position by retainers 60 on the outside of the end
plates 34. A seal 61 is provided around shaft 55 immediately
inboard of each of the bearings 59 to prevent liquid from
passing out of the housing 30 around the shaft 55 at the end
plates 34. The shaft 55 is provided with a drive projection 62
which extends out of the housing 30 through one of the retainers
60 so that the belt and pulley arrangement 28 can be connected
thereto to rotate the support shaft 55.

The rotor body 56 is hollow and includes a pair of spaced apart
washer-shaped end plates 64 which are fixedly attached to that
portion of the support shaft 55 within the heating chamber 40
with one of the end plates 64 spaced inwardly of the end plate
34 and the other end plate 64 being spaced inwardly of the end
plate 45. The end plates 64 are connected by an annular rotor
side wall 65 which extends therebetween with the side wall 65
being fixedly attached to the end plates 64 and the end plates
64 being fixedly attached to the support shaft 55 so that the
rotor body 56 rotates with the support shaft 55. The rotor side
wall 65 defines a peripheral surface 66 thereon which is
cylindrical and located concentrically of the central axis
A.sub.1 of the heating chamber 40. The surface 66 has a diameter
d.sub.3 which is a prescribed amount less than the inside
diameter of the surface 48 so that surfaces 66 and 48 defines an
annular space 68 therebetween of a radial distance d.sub.4. The
surface 66 has a length L.sub.2 shorter than the length of the
heating chamber 40.

The pump impeller 58 is fixedly attached to that portion of the
support shaft 55 within the pumping chamber 41 and includes a
disk portion 70 oriented perpendicular to the axis A.sub.1 with
an outside diameter slightly smaller than the inside diameter of
the spacer wall 44 so that the pump impeller 58 is freely
rotatable with shaft 55 in the pumping chamber 41. The pump
impeller 58 also includes an attachment portion 71 used to
attach the pump impeller 58 to the support shaft 55 through an
appropriate key arrangement. The disk portion 70 defines a
centrally located counterbore 72 therein which opens onto that
side of the disk portion 70 facing the circular end plate 45.
The counterbore 72 has a diameter larger than that of the
support shaft 55 to define an annular cavity in the disk portion
70 around the shaft 55. The disk portion 70 further defines a
plurality of radially extending passages 74 therein which open
at their inboard ends into the counterbore 72 and open at their
outboard ends into the outer periphery of the disk portion 70.
The pump impeller 58 is attached to the support shaft 55 so that
the passages 70 are aligned with the outlet opening 50 as they
rotate within the pumping chamber 41. It will be seen that the
diameter of the transfer opening 51 and the diameter of the
counterbore 72 are such that liquid can freely pass from the
heating chamber 40 through the transfer opening 51 and into the
counterbore 72 so that the liquid will be forced outwardly along
the passages 74 as the pump impeller 58 is rotated with the
support shaft 55. As will become more apparent, this serves to
force the liquid out of the housing 30 through the outlet
opening 50. The outlet opening 50 is connected to one side of
the heat exchanger through a supply pipe 75 while the inlet
opening 49 to the housing 30 is connected to the other side of
the heat exchanger through the return pipe 76.

In operation, it will be seen that the heating chamber 40 and
the pumping chamber 41 as well as the passage through the heat
exchanger and the pipe 75 and 76 are filled with a liquid to be
heated such as water. When the drive motor 26 rotates the rotor
assembly 31, this causes the rotor body 56 to be rotated in the
heating chamber 40 while the pump impeller 58 is rotated in the
pumping chamber 41. The pump impeller 58 pumps the liquid
through the liquid heater 25 to the heat exchanger 12 and then
back to the liquid heater 25 so that the heating chamber 40 and
pumping chamber 41 remain filled with liquid at all times. As
the rotor body 56 is rotated via the drive motor 26, the liquid
at the cylindrical peripheral surface 66 on the rotor body 56
tries to move with the rotor body 56 while the liquid at the
inside surface 48 on side wall 32 tries to remain stationary.
This establishes a velocity gradient in the liquid across the
annular space 68 between the rotor body 56 and the inside
surface 48 of the side wall 32 to establish shear forces within
this liquid. These shear forces cause the liquid to be heated.
The velocity profile across the annular space 68 is such that
the liquid in the annular space 68 remains in the laminar flow
region so as to minimize the power consumption of the liquid
heater 25. Thus, it will be seen that the liquid in the annular
space 68 is being moved longitudinally of the annular space 68
by the pump impeller 58 while the liquid is moving
circumferentially about the space 68 by the rotor body 56. This
heats the liquid in the annular space 68 as it flows therealong
and then flows out of the heating chamber 40 into the pumping
chamber 41 where the pump impeller 58 pumps the liquid through
the heat exchanger 12 so that the heat from the liquid can be
transferred to the air passing through the heat exchanger 12.

It has been found that the temperature to which the liquid can
be heated in the annular space 68 is dependent on the relative
velocity of the cylindrical peripheral surface 66 with respect
to the inside surface 48 on the side wall 32. When water is used
as the liquid, rotating surface 66 at a velocity of about 1150
feet per minute heats the water to a temperature of about 140 deg
F., rotating surface 66 at a velocity of about 1800 feet per
minute heats the water to about 165 deg F., and rotating surface 66
at a velocity of about 2550 feet per minute heats the water to a
temperature of about 210 deg F. Thus, it will be seen that the
temperature to which the water can be heated can be adjusted by
adjusting the rotational speed of the rotor body 56 to adjust
the velocity of the peripheral surface 66 on the rotor body 56.

The radial distance d.sub.4 of the annual space 68 affects the
volume of liquid that will be heated by the rotating rotor body
56 at any one time. Distances of 0.06-1.0 inch for the distances
d.sub.4 have been found practical to reasonably heat the liquid
passing through the annular space 68. A distance d.sub.4 of
about 0.75 inch has been found preferable to heat the liquid at
a flow rate of about two gallons per minute.

The heating rate capacity of the liquid heater 25 is also
dependent on the velocity of the cylindrical peripheral surface
66 on the rotor body 56. When water was used as the liquid to be
heated, a velocity of about 1800 feet per minute generated about
19,000 BTU per hour whereas rotating the surface 66 at a
velocity of about 2550 feet per minute generated about 25,500
BTU per hour. The volume of liquid in the liquid heater 25 and
the system of the heat exchanger 12 and the liquid heater 25
should be such that the air passing through the heat exchanger
12 at a prescribed volumetric rate can be heated over the
desired temperature differential. It is found that liquid heater
25 holding about one gallon of liquid with the system holding
about three gallons of liquid is sufficient to heat air passing
through the heat exchanger 12 at a volumetric rate of about 300
cfm about 40 deg-80 deg F. with a temperature differential in the
liquid passing through the heat exchanger 12 of about 15 deg-20 deg F.

In the system illustrated, the diameter d.sub.1 is about 5.5
inches, the diameter d.sub.3 is about 4 inches, and the length
L.sub.2 of the surface 66 is about 6 inches. The drive motor 26
operates from a 115 volt power source and draws about 5.5 amps
to rotate the rotor assembly 31 at about 2400 rpm to move the
peripheral surface 66 on the rotor body 56 at a velocity of
about 2550 feet per minute. Thus, the drive motor 26 has a power
consumption of about 0.6 kilowatt per hour to produce a heating
output of about 25,500 BTU per hour. In the above system, the
fan 15 was operated to force air through the heat exchanger 12
at a flow rate of about 300 cfm. With the rotor assembly 31
rotating at about 2400 rpm, the air passing through the heat
exchanger 12 was heated from a temperature of about 60.degree.
F. to a temperature of 100 deg-145 deg F. while the water temperature
supplied to the heat exchanger 12 from the liquid heater 25 was
at a temperature of about 210 deg F. and the temperature of the
water returned to the liquid heater 25 from the heat exchanger
12 is at a temperature of about 185 deg F. At this rotational
speed, the pump impeller 58 was pumping the water at a flow rate
of about 2 gpm with a pressure differential of about 0.5 psi
across the impeller 58. The thermostatic switch 22 in the space
to be conditioned was set to maintain the temperature of the air
in the space at about 71 deg F. while the thermostatic switch 24
was set to start operation of the liquid heater 25 when the
temperature of the air exiting the heat exchanger 12 dropped to
about 100 deg F. and to stop operation of the liquid heater 25 when
the temperature of the air exiting the heat exchanger 12 reached
about 140 deg F. Typically, the operating cycle for the fan 15 was
about 10-12 minutes with the liquid heater 25 being operated for
about two cycles of 1-2 minutes each during each operating cycle
of the fan.

---

**US Patent # 4,483,277**   
**( Cl. 122/26 ~ 20 November 1984 )**

**Superheated Liquid Heating System**

**Eugene Perkins**

**Abstract ---** A heating system using two liquid heaters
of the immersed rotor type is provided for supplying heated
liquid to a heat exchanger, and the liquid heaters are
alternately connected to and disconnected from the heat
exchanger so that the disconnected heater will produce
superheated liquid.

**Description**

SUMMARY OF THE INVENTION

A heating system which may be portable or installed, for
example in a residence or other building, utilizes as its source
of heat a liquid heater comprising a chamber filled with a
liquid in which a body is rotated to create friction in the
liquid, which is then supplied to a heat exchanger external to
the liquid heater. A heating system is provided having two such
liquid heaters, together with means for alternately connecting
each of the heaters to the heat exchanger while disconnecting
the other heater from the heat exchanger, thereby producing
superheated liquid in the closed liquid heater.

BACKGROUND OF THE INVENTION

A number of U.S. patents, and my co-pending application for
patent Ser. No. 311,074, filed Oct. 13, 1981, for Heating
Device, now abandoned describe and claim apparatus for producing
heat by rotating a cylindrical body within a closed chamber
containing a liquid, thereby producing friction and shearing
action within the liquid and raising its temperature to a degree
which makes the liquid a source of heat when supplied to a heat
exchanger forming part of a heating system.

It is often necessary or desirable in the use of heating
systems utilizing such liquid heaters to continuously provide to
the heat exchanger liquid at a higher temperature than can
normally be produced by a liquid heater of the type to which the
invention relates, and it has therefore been the object of this
invention to provide a liquid heater of that type, and a heating
system utilizing such a liquid heater, which will produce
superheated liquid for delivery to the heat exchanger.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a part sectional and part elevational view of the
heating system provided by the invention.

![](4483277a.gif)

DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION

The invention provides a new and useful liquid heater and a
heating system utilizing the heater to provide liquid at higher
temperatures than may normally be provided by the pertinent type
of liquid heater.

The liquid heater provided by the invention is disclosed in
FIG. 1 and comprises a housing chamber defined by a cylindrical
wall 2 and end walls 4, 6 through which there extends axially a
shaft 8 on which there are mounted in spaced relation two
cylindrical rotors 10, 12. Between the two rotors there are two
parallel, axially spaced annular walls 22, 24 defining on either
side the spaced rotor chambers 26, 28 and between them a
compartment 30 within which there is mounted on the shaft a
centrifugal type pump 32. The inner edges of the annular walls
22, 24 define a central opening 34 providing communication
between the two rotor chambers and the pump chamber. The rotor
chambers have, respectively, inlet ports 36, 38 and the pump
chamber has outlet port 40. Any suitable means may be provided
for rotating the shaft, the rotors and the pump.

The heating system provided by the invention utilizing the
described double rotor and single pump liquid heating apparatus
comprises a heat exchanger 50 comprising a screen and an
elongated tubing through which liquid from the heater is passed,
and which may be conventional in structure and operation or
which may be modified as described and claimed in my co-pending
application for U.S. patent Ser. No. 311,074 filed Oct. 13, 1981
for Heating Device, now abandoned. In the system according to
the present invention the port 40 of the pump chamber 30 is
connected by tubing 52 to the inlet port 53 of the tubing which
forms part of the heat exchanger, and the ports 36, 38 of the
rotor chambers 26, 28 are connected, respectively, by tubes 54,
56 to the fixed part 58 of a switching valve 60. A tube 62 leads
from this valve to the outlet port 64 of the heat exchanger
tubing, and the valve comprises a movable member 70 having two
passages 72, 74 through it. Suitable means, such as that
illustrated, may be provided for moving the valve part 70 to
alternate positions, in one of which the outlet port 64 of the
heat exchanger tubing is connected to rotor chamber 26 through
tube 62, valve passage 72 and tube 54, and in the other of which
the outlet port of the heat exchanger is connected to rotor
chamber 28 through tube 62, valve passage 74 and tube 56.

In the use and operation of the described system the shaft is
rotated to rotate the two rotors and the pump and the switching
valve is operated in the manner described to cause each of the
rotor chambers to be alternately connected into the heating
system while the other rotor chamber is disconnected from the
remainder of the heating system. In this latter condition the
liquid in the disconnected rotor chamber will be superheated
because the rotor operates without release of the liquid in its
chamber to the rest of the system. Upon further operation of the
valve the closed rotor chamber will be connected into the system
and will deliver superheated liquid to the heat exchanger. At
the same time as this occurs, the other rotor chamber will be
closed at the switching valve to cause superheated liquid to be
produced within it which will be delivered to the heat exchanger
when the valve is again shifted.

---

**US Patent # 4,501,231**

**Heating System with Liquid Pre-heating**

**( Cl 122/26 ~ 26 February 1985 )**

**Eugene Perkins**

**Abstract ---** A heating system is provided in which a
rotor is rotated within a body of liquid within a chamber to
heat the liquid by friction, and the liquid is conveyed to a
heat exchanger and then returned to the liquid heater. The rotor
chamber of the liquid heater is surrounded by a jacket chamber
to which cooled liquid passes from the heat exchanger and in
which it is heated by convection from the rotor chamber and from
which it passes to the rotor chamber.

**Description**

SUMMARY OF THE INVENTION

A heating system which may be portable or installed, for
example in a residence or other building, utilizes as the source
of heat a liquid heater comprising a chamber filled with a
liquid in which a body is rotated to create friction in the
liquid, which is then supplied to a heat exchanger external to
the liquid heater through a circulation system. Direct
introduction of the cooled liquid from the heat exchanger causes
a thermal impact on the liquid with reduction in efficiency of
the system, and this thermal impact is reduced by supplying the
cooled liquid from the heat exchanger to a jacket surrounding
the liquid heater before introduction of the liquid into the
heating chamber of the liquid heater.

BACKGROUND OF THE INVENTION

While liquid heaters per ses of the described type have been
described in many patents and in the literature, no heating
system, whether protable or installed, utilizing such a liquid
heater as the source of heat has been developed or used. Among
the many reasons for this is the observed fact that the cooled
liquid returned from the heat exchanger to the liquid heater
produces a thermal impact on the liquid in the heater reducing
the heating effect on the liquid within the heater and therefore
the overall efficiency of the system. The object of the
invention has therefore been to provide means for reducing the
thermal impact and therefore increasing the efficiency of the
system, and this is accomplished by the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a part sectional and part schematic view of a heating
system in accordance with the preferred embodiment of the
invention, and

![](4501231a.gif)

FIG. 2 is a sectional view taken on line 2--2 of FIG. 1.

![](4501231b.gif)

DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION

The preferred embodiment of the heating system provided by the
invention comprises a liquid heating unit A, a heat exchanger B,
and tubing C which provides a system for circulating heated
liquid from the liquid heating unit to the heat exchanger, where
it loses heat, and back to the liquid heating unit for
re-heating.

The basic liquid heating unit A comprises a housing 2 formed by
a cylindrical wall 6 having a horixontal axis, and end walls 8,
10. These walls bound a rotor chamber within which there is
mounted a shaft 12 a rotor 14 having a cylindrical surface 16
and, if desired, end walls 18, 20. The rotor surface is
concentric with the cylindrical housing wall 6 and is spaced
inwardly from it, leaving an annular space 22 within the housing
and surrounding the rotor.

The shaft 12 is rotatably mounted in the end walls of the
housing and extends outside the rotor chamber through a sealed
bearing 24 in end wall 10 into a pump chamber 30 where a
centrifugal type pump 32 is mounted on the shaft. Means are
provided for rotating the shaft, the rotor and the pump and may
take the form of a pulley and belt 34 which are connected to be
driven by a motor (not shown).

The heat exchanger B is of conventional construction and
comprises a screen through which a tube extends which, in
accordance with known practice, is formed into a plurality of
parallel sections connected by bends to provide a continuous
conduit within the screen to which heated liquid is supplied
from the liquid heater A and from which cooled liquid flows to
the liquid heater.

Means are provided by the invention for pre-heating the cooled
liquid flowing from the heat exchanger before it is introduced
into the rotor chamber of the liquid heater, and such means
comprise, first, an annular jacket chamber 40 which surrounds
the rotor chamber 22 and is bounded on the outside by a
cylindrical outer wall 42 and internally by the annular wall 6
of the rotor chamber. The radial width of the jacket chamber may
be selected to provide a total volume of the system (rotor
chamber, pump chamber, heat exchanger tubing and connecting
tubing) adequate to produce sufficient liquid heated to a
designed temperature to provide the BTUs required by the system.

In accordance with the invention the parts of the system are
interconnected to produce a flow of liquid to cause the desired
pre-heating of the liquid output of the heat exchanger. To
provide this flow the upper part of the jacket chamber is
connected at 50 to the tube 52 which is connected to the outlet
end of the tubing of the heat exchanger, while the lower part of
the jacket chamber is connected at 54 to the inlet end of the
heat exchanger tubing through tube 56, pump chamber 30 and tube
58, which connects to the inlet of the heat exchanger tubing.
The inlet and outlet connections 50, 54 between the jacket
chamber and the heat exchanger are located at opposite axial
ends of that chamber.

Internally of the apparatus the lower part of the jacket
chamber communicates with the lower part of the rotor chamber
through port 60 which is below the inlet opening 50 to the
jacket chamber, and the upper part of the rotor chamber
communicates with the upper part of the jacket chamber through
port 62 which is above the outlet port 54 of the jacket chamber.

In the operation of the system cooled liquid flows from the
heat exchanger through tube 52 and enters the jacket chamber 40
at port 50. Within the jacket chamber it flows downwardly in
oppositely directed streams, as shown at 70, 72 in FIG. 2, to
the lower part of the jacket chamber where it enters the rotor
chamber through port 60. Within the rotor chamber the liquid
flows upwardly in oppositely directed streams 74, 76 and is
mixed with heated liquid being produced in the rotor chamber.
The mixed heated liquid passes from the rotor chamber to the
jacket chamber through port 62 which is above jacket chamber
outlet port 54. Within the jacket chamber the heated liquid
moves in oppositely and downwardly directed streams 78, 80 to
the outlet port 54, from which it passes through tube 56, pump
chamber 30 and tube 58 to the inlet port of the heat exchanger
tubing.

The return flow of cooled liquid from the heat exchanger picks
up heat in its passage through the jacket chamber by convection
through the rotor chamber wall 6 and therefore enters the rotor
chamber at a higher temperature than would be the case if the
liquid stream flowing from the heat exchanger entered the rotor
chamber directly, thus increasing the efficiency of the system.

The provision of the jacket chamber or its equivalent also
permits the total volume of the system to be increased, this
often being desirable or necessary to accomodate the heating
unit to a particular installation.

---

**US Patent  # 4,651,681**

**( Cl 122/26 ~ 24 March 1987 )**

**Heating System using a Liquid Heater as
the Source of Heat**

**Eugene Perkins**

**Abstract ---** A heating system of the portable,
installed or other type in which the heat source is an apparatus
in which a body of liquid is heated by friction produced in the
liquid by a rotating body immersed in the liquid and the heated
liquid is supplied to a heat exchanger, the heating system being
made efficient and successful by relations between its parts and
by reduction of the time spent in the heater exchanger by the
heated liquid.

**Description**

SUMMARY OF THE INVENTION

A heating system, which may be portable or installed in a
residential or other type of building, has as its source of heat
a liquid heater in which a body is rotated within a closed
chamber containing a liquid which, in turn, is supplied through
tubing to a heat exchanger external to the source of heat, which
is of the type in which heated fluid flows through a tube having
a plurality of parallel linear sections connected by bends. The
heated liquid is supplied by the source through a plurality of
separate tubes leading to alternate bends of the heat exchanger
tubing, and the other bends are connected through a plurality of
other separate tubes to the inlet of the liquid heater, whereby
heated liquid passes through only a part of the entire heat
exchanger and thereby retains a greater part of its heat.

BRIEF DESCRIPTION OF THE DRAWINGS

The single FIGURE of the drawings is a view of the heating
system provided by the invention.

![](4651681a.gif)

DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION

The preferred embodiment of the heating system provided by the
invention is illustrated in the drawings and comprises a liquid
heating unit A, a heat exchanger B, and tubing C, which provides
a circulating system for carrying heated liquid from the liquid
heating unit to the heat exchanger, where it loses heat, and
back to the heating unit for re-heating.

The liquid heating unit A comprises a housing 2 having an
internal chamber which is bounded by cylindrical surface 4,
having diameter d1 and end walls 6, 8. A partition 10 divides
the chamber into a rotor chamber 12 and a pump chamber 14, and
has a central opening 16 of diameter d2. A shaft 18 is rotatably
mounted in the end walls and extends concentrically through the
rotor chamber and the pump chamber and passes through the
opening in the partition. Means are provided for rotating the
shaft and may take the form of a pulley 20 carried by the shaft
outside the housing and connected to be driven by a motor (not
shown) and belt 22. The pump chamber has an outlet port 24 and
the rotor chamber has an inlet port 26 to which are connected
parts of the circulating tube system C.

Within the rotor chamber there is mounted on shaft 18 a rotor
body 30 having a cylindrical surface 32 of diameter d3 and end
walls 34, 36. The rotor surface 32 is concentric with the
cylindrical housing surface 4 and spaced inwardly from it by
radial distance d4, leaving an annular space 38 within the
housing and surrounding the rotor. The end walls 34, 36 of the
rotor are parallel to, and spaced inwardly from, the housing end
wall 6 and partition 10 and are spaced inwardly from them by
distances d5 and d6, respectively.

An impeller-type pump 40 is mounted on shaft 18 within the pump
chamber and has radial hollow vanes 42 surrounding a central hub
44 having an inlet recess 46 which faces the central opening in
partition 10.

The heat exchanger B is of conventional structure and comprises
a screen 50 supporting a tube 52 which in accordance with known
practice is formed into a plurality of parallel sections 54
connected by bends 56 to provide in conventional practice, a
continuous conduit within the screen for the passage of heated
liquid.

The invention provides means for reducing dissipation of heat
from the liquid in the heat exchanger. In distinction to the
conventional heat exchanger in which the liquid passes through
the entire exchanger tubing all liquid delivered to the tubing
of the heat exchanger in accordance with the invention passes
through only a small part of the entire tubing of the exchanger,
thereby reducing dissipation of heat from the liquid and
returning the heated liquid to the heating unit at a higher
temperature than if, as under conventional practice, the liquid
passed through the entire tubing of the heat exhanger.

The means for providing this result at the heat exchanger
comprises a plurality of tubes 60 which branch outwardly from
the tube 62 which connects the heat exchanger to the outlet
passage 24 of the heating unit, and which are connected to
alternate bends 56a of the complete heat exchanger tubing. In
addition, the tube 64 which leads to the inlet passage 26 of the
heating unit is connected through a plurality of branch tubes 66
which are connected to the bends 66a of the heat exchange tubing
between the bends 56a to which the inlet tubes are connected.

Because of these connections of the inlet and outlet passages
of the heater unit to the heat exchanger tubing heated liquid
from the heater unit is within the heat exchanger for a shorter
length of time than is the case in which the liquid passes
through the entire heat exchanger tubing system, thereby
returning to the heating unit liquid with a greater heat
content. It will be understood that while, for the purpose of
this description of the preferred embodiment of the invention,
the inlet and outlet connections are made to alternate bends of
the heat exchanger tubing the connections may be made to bends
or parts of the tubing spaced more than alternately if it is
desired to increase the heat loss by the liquid while in the
heat exchanger.

The incorporation into a heating system of the features of this
invention results in the maintenance of a sufficiently high
percentage of the heat content of the liquid to cause a
"flywheel" effect which permits successful use of the liquid
heater of the described type as the source of heat of a complete
heating system.

---



**US Patent # 4,779,575**   
**Cl. 122/26 ~ 25 October 1988**

**Liquid friction heating apparatus**

**Eugene Perkins**

**Abstract ---** Liquid friction heating apparatus
includes a pump rotor and an impeller rotor in a liquid reservoir.
As the pump and impeller are rotated they impart frictional heat
to the liquid. Further, the pump at all times delivers liquid to
the inlet of the impeller which impells the liquid through
restricted orifices to further heat the liquid. The pump
positively prevents cavitation and ensures a constant flow through
the orifices.

**Description**

This invention relates to apparatus for heating liquid and more
particularly to apparatus for heating liquid by internal
friction.

BACKGROUND OF THE INVENTION

It is well known to heat liquid by internal friction either by
rotating a body in a liquid reservoir as disclosed, for example,
in my U.S. Pat. # 4,424,797 or by forcing liquid through
restricted orifices as disclosed in the patent to Horne et al.
U.S. Pat. # 4,344,567. Though rotating a body through liquid in
a reservoir is effective to heat the liquid a problem of
cavitation can arise where the rotor loses intimate contact with
the liquid, and during such periods the heating process becomes
highly inefficient.

SUMMARY OF THE INVENTION

The broad object of the invention is to vastly improve the
efficiency of a friction heater for liquids by not only rotating
a cylindrical heating rotor in the liquid, but also by
constructing the rotor as a liquid impeller wherein a central
cavity is provided in the rotor with fluid passages
interconnecting the central cavity and the periphery of the
rotor, the passages being so arranged relative to the rotational
axis of the rotor that fluid is expelled with great centrifugal
force through the passages, each passage having adjacent its
outlet end a restricted orifice. As the liquid is expelled
through the orifices, it is heated due to the frictional
constriction of the liquid by the orifices. In addition, the
liquid in the reservoir has a measure of heat imparted thereto
by the frictional engagement of the liquid with all of the
external surfaces of the rotor. To further increase the
efficiency of the heater and in accordance with the invention I
provide pump means which delivers pressurized liquid from the
reservoir directly to the central cavity whereby cavitation in
the cavity is entirely eliminated and liquid is forced through
the restricted orifices not only by centrifugal force but also
by the pressure on the liquid delivered by the pump to the
cavity. Though any of a variety of pump means would fall within
the purview of the invention, desirably the pump is a rotor
generally similar to the described heating rotor but
substantially reversed whereby as the pump rotor rotates it
scoops liquid into the fluid passages, which are arranged
relative to the axis of rotation that the liquid flows inwardly
to a central cavity which is directly connected by conduit means
to the central cavity of the heating rotor. The advantage of
providing a rotary pump of the type described is that it, too,
as it rotates imparts heat to the liquid wherever the latter is
in frictional contact with the pump rotor.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertical cross-sectional view of apparatus for
frictionally heating liquid in accordance with the invention;

![](4779575a.gif)

FIG. 2 is a vertical cross-sectional view of a rotary pump
looking in the direction of the arrows 2--2 in FIG. 1; and

![](4779575b.gif)

FIG. 3 is a vertical cross-sectional view of the rotary heating
impeller of the invention looking in the direction of the arrows
3--3 of FIG. 1.

![](4779575c.gif)

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings the numeral 10 designates an
impeller constructed in accordance with the invention. The
impeller 10 is disposed within a closed housing 12 defining a
reservoir containing a suitable heat transfer liquid. The
housing 12 has an outlet port 14 and an inlet port 15 connected
to the inlet and outlet, respectively, of a suitable heat
utilization device (not shown) such as a heat exchanger.

The impeller 10 comprises a cylindrical rotor 16 having a
peripheral surface 18 and a central inlet cavity 20. Fluid
passages 22 lead from the inlet cavity to the peripheral surface
18 of the rotor, the passages 22 being arranged relative to the
axis of rotation of the rotor 16 that upon rotation thereof in a
predetermined direction, as indicated by the arrow 24, liquid is
impelled by centrifugal force to flow from the inlet cavity 20,
through the passages 22 outwardly of the rotor. Restricted
orifices 26 are provided in the fluid passages, preferably at
their outer extremities where the velocity of the liquid is at a
maximum, to cause the liquid to become heated as it is impelled
through the orifices. The orifice 26 may be provided in inserts
28 and if there is danger of erosion of the rotor, should it be
of a light metal such as aluminum, there may be provided
additional inserts at the inner ends of the passages 22 or, for
that matter, throughout the lengths of the passages, any and all
inserts being made of a substance, such as steel, having a
predetermined hardness capable of resisting erosion.

Means, such as the shaft 28 and drive pulley 30, are provided
for rotating the impeller rotor 16 and, in accordance with the
invention pump means, broadly designated by the numeral 30,
delivers liquid from the housing 12 directly to the inlet cavity
20 of the impeller rotor 16 at all times while the latter is
rotated in the predetermined direction 24. As is
apparent,thecavity 20 and the peripheral surface 18 are co-axial
and a conduit 32 is co-axial with the inlet cavity 20, the pump
means 30 being disposed to induce pressurized axial liquid flow
through the conduit 32 into the cavity 20.

As shown, the shaft 28 extends into the housing 12 in
cantilever fashion with the inlet port 15 being axially aligned
with the shaft. This is the arrangement of a prototype.
Obviously, the shaft could extend to a bearing in the left hand
wall of the housing 12 as viewed in FIG. 1 and the inlet port
could be located elsewhere in that wall. Regardless, the pump
means 30 is shown secured to the shaft 28 with the pump means
having inlet means, hereafter described in detail, open to the
liquid in the housing 12 and an outlet connected to the fluid
conduit 32.

The pump means 30 comprises a rotor 32 which may be
substantially similar to the impeller rotor 16 though reversed.
The pump rotor has a peripheral surface 34, a central outlet
cavity 36 and fluid passages 37 leading from the peripheral
surface to the outlet cavity and arranged relative to the axis
of rotation of the rotor that upon rotation thereof in the same
predetermined direction 24, fluid is forced to flow from the
periphery of the rotor into the outlet cavity 36. In order to
positively induce flow into the passages 37 the ends thereof are
provided with suitable scoops 38 as seen in FIG. 2. The fluid
conduit means 32 comprises a cylindrical member rigidly
connected to the respective pump and impeller rotors 32, 16 for
rotation therewith in axial alignment with the outlet and inlet
cavities 36, 20.

The operation of the apparatus should be clear from the
foregoing description. The pump and impeller are driven in a
closed system, and as the two rotors rotate, they heat liquid in
frictional contact with their exposed surfaces. In addition, the
pump delivers liquid under pressure to the inlet cavity of the
impeller from which the liquid is impelled through the passages
22 having restricted orifices 28 therein where the liquid is
further heated. Due to the pumping action of the pump which
positively delivers liquid under pressure to the inlet cavity of
the impeller rotor 16, it is impossible for the inlet cavity to
cavitate and thus liquid is at all times subjected to heating
effects with substantially no loss in efficiency as can occur
where a rotor is simply rotated in a body of liquid. The
combined pumping action of the pump 30 and impeller 10 is highly
adequate to ensure radial flow through the outlet port 14, and
the device being served, such as a heat exchanger, and back to
the inlet port 15.

It will be apparent that the invention is susceptible of a
variety of modifications and changes without, however departing
from the scope and spirit of the appended claims.

---

**US Patent # 4,798,176**   
**Cl 122/26 ~ 17 January 1989**

**Apparatus for frictionally heating liquid**

**Eugene Perkins**

**Abstract ---** An impeller for frictionally heating
liquid is arranged that upon rotation thereof in a liquid
reservoir, liquid is forced from the exterior of the impeller
through passages having restricted orifices therein to an inner
outlet cavity closed on one side and having an axial opening on
the other. The impeller not only heats the liquid due to the
shear friction of the liquid with its outer surface, but the
liquid flowing through these passages is further heated as it is
forced through the orifices. The impeller serves both as a
friction heater and a pump to circulate heated liquid through an
outlet port in the housing to a heat utilization device and back
to an inlet port.

**Description ~**

This invention relates to liquid heating apparatus and more
particularly to apparatus which heats liquid by friction.

BACKGROUND OF THE INVENTION

It is known to heat liquid by rotating a rotor in a reservoir
of liquid, such an arrangement being shown in my U.S. Pat. #
4,424,797. It is also known to frictionally heat a liquid
byforcing it through restricted orifices such an arrangement
being shown in the patent to Horne et al. U.S. Pat. # 4,344,567.

A problem associated with rotating a rotor in a bath of liquid
is that there can be a cavitation problem wherein the liquid
periodically separates at the interface between the rotor and
liquid. Further, where the heated liquid must be transported to
a heat utilization device, such as a heat exchanger separate
pump means must usually be provided.

SUMMARY OF THE INVENTION

The object of the present invention is to provide an impeller
comprising a rotor rotatable in a reservoir of liquid to heat
the same through frictional shear of liquid at the interface
between the rotor and the liquid. The rotor has a peripheral
surface and a central outlet cavity which has an opening on one
side of the rotor while its other side is closed. Fluid passages
extend from the peripheral surface of the rotor to the outlet
cavity and the passages are arranged relative to the axis of
rotation of the rotor that upon rotation thereof in a
predetermined direction liquid is forced to flow from the
peripheral surface into the outlet cavity. Restricted orifices
are positioned in the passages to cause the liquid flowing
therethrough to be further heated.

Another object of the invention is to provide the combination
of an impeller of the foregoing nature and a closed housing
defining a liquid reservoir and in which the impeller is
rotatably mounted, the housing having an inlet port in radial
alignment with the impeller rotor and an outlet port in axial
alignment with the opening in the side of the outlet cavity
whereby the rotor, by its outer surface and the restricted
orifices not only serves as a liquid heater but it also serves
as a pump to circulate the heated liquid through the outlet port
and a heat utilization device, such as a heat exchanger, and
back to the inlet port.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertical cross-sectional view showing the impeller
of the invention mounted in a closed housing defining a liquid
reservoir; and

![](4798176a.gif)

FIG. 2 is a view of the impeller looking in the direction of
the arrows 2--2 FIG. 1.

![](4798176b.gif)

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings, the numeral 10 defines the
impeller of the invention which is adapted to be disposed within
a closed housing 12 defining a reservoir containing a heat
transfer liquid. The impeller 10 comprises a rotor 14 having a
peripheral surface 16 and a central outlet cavity 18 having an
axial opening on one side while being closed on the other. Fluid
passages 20 lead from the peripheral surface 16 of the rotor
into the cavity 18, the passages 20 being arranged relative to
the axis of rotation of the rotor that upon rotation thereof in
a predetermined direction, as indicated by the arrow 22, liquid
is forced to flow from the periphery of the rotor into the
outlet cavity 18. Restricted orifices 24 are provided in each
fluid passage proximate the outlet cavity 18 to cause liquid to
be heated as it flows through the passages into the outlet
cavity.

Though it is within the purview of the invention for the
passages to define various longitudinal paths for liquid flow,
desirably the passages are straight, as shown, and equiangularly
spaced about the axis of rotation of the rotor, the longitudinal
axis of the respective passages sloping relative to the axis of
rotation in the same direction as the predetermined direction of
rotation as indicated by arrow 22.

The entrances of the passages 20 at the peripheral surface 16
of the rotor are provided with scoops 25 which extend beyond the
peripheral surface 16 and face in the same direction as the
predetermined direction of rotation.

In its position of use the impeller 10 is mounted in the
housing 12 on a shaft 26 which extends through a wall of the
housing and may be driven in the predetermined direction 22 by
any convenient power source represented generally by the pully
28. The housing 12 has an inlet port 30 connected to the outlet
of a heat utilization device 32, such as a heat exchanger, and
leading into the housing in substantially radial alignment with
the rotor. The housing 12 also has an outlet port 28 in
substantial axial alignment with the outlet opening of the
outlet cavity and leading to the inlet of the heat utilization
device.

Desirably the rotor body of the impeller is made of a
light-weight substance such as aluminum or even plastic.
However, such substances are subject to erosion as the rotor is
driven at a high rate of rotational speed through the liquid. To
counter this problem, the scoops 25 and the restricted orifices
24 are formed on or in inserts 30, 32, respectively, having a
hardness to resist such erosion. Means are provided, such as
screw threads (not shown) or an interference fit for rigidly
connecting the inserts to the rotor proximate the inlets and
outlets, respectively, of the passages.

In use, the described impeller of the invention has been found
to heat the liquid to a high level in a short period of time
with a high degree of efficiency and with no interruption in
flow due to cavitation.

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