Brian C. HAGEMAN -- Thermal Hydraulic Engine -- article &
2 US Patents # 6916140 & 5899067


![](0logo.gif)  
 **[rexresearch.com](../index.htm)**

---

**Brian HAGEMAN**

**Thermal
Hydraulic Engine**

---



---

**[The Fraser Domain -- Energy Blog (June 07)](#blog)**
  
**[Natural Energy Engine Technology](#tech)**   
**[US Patent # 5,916,140 -- Hydraulic Engine
Powered by Introduction and Removal of Heat from a Working
Fluid](#5916)**   
**[US Patent # 5,899,067 -- Hydraulic Engine
Powered by Introduction and Removal of Heat from a Working
Fluid](#5899)**

---

[**http://thefraserdomain.typepad.com/energy/2007/06/low\_level\_heat\_.html**](http://thefraserdomain.typepad.com/energy/2007/06/low_level_heat_.html)

***The Energy Blog*****, June 12, 2007**

**Low Level Heat Powers Low
Cost Hydraulic Engine**

Deluge, Inc. has developed a thermal hydraulic engine that is
now ready for commercialization. The company has just
successfully completed long term field testing of the
technology, and has obtained patents on the design in nearly 40
industrialized countries world wide.

The Natural Energy Engine, requires no combustion, operates
virtually silently, and generates no emissions. Developed over
the past 10 years, it operates by utilizing low level heat
energy, 180 degF (82 degC) is suitable for many applications, from
solar, geothermal, or any other heat source, including waste
heat from existing processes.

The main components of the engine system are quite simple  a
piston/cylinder and a heat transfer system. The cylinder
contains a piston and a working fluid, and depending on the
application may have a module to reposition the piston after
each stroke. The heat transfer system comprises heat exchangers,
a system to circulate the heat transfer fluid (typically water),
and a simple circulation controller.

The key difference between a traditional combustion engine and
the NE Engine is that the NE Engine relies on the transfer of
heat to, and its subsequent removal from, a working fluid within
the cylinder. As the working fluid is heated it expands,
providing the pressure to drive the piston, and is subsequently
cooled to complete the cycle.

It is a thermal hydraulic engine, says Brian Hageman, the
inventor of the Natural Energy Engine. It uses the same
principles of expansion and contraction from heat as a
thermometer, and uses the expansion to create powerful hydraulic
pressure in a manner similar to an automobiles brakes.

The Company projects that engine configurations can easily be
priced at 60-85% of power systems that produce equivalent
output.

The NE Engine creates mechanical energy in a three step
process:

Step 1:  Heated water is collected  for many applications
180 degF is suitable.

Step 2: The hot water enters a heat exchanger where the heat is
transferred to a working fluid. The working fluid, typically
liquefied CO2, has a very high coefficient of expansion, meaning
that it expands and contracts significantly, based on its
temperature, while remaining in a liquid state. As the working
fluid is heated, it expands, pushing a piston in the engines
cylinder.

Step 3: Cooling water  generally in the range of 100 deg lower
than the input water, with varying differentials depending on
the application  then enters the heat exchanger causing the
working fluid to contract, readying the piston for another
stroke.

Proof of the engines operating principles was first
demonstrated at the U.S. Department of Energys Rocky Mountain
Oil Testing Center in Wyoming, where a prototype engine
successfully pumped crude oil from underground formations using
geothermal energy as the sole source of heat for operation.

In early 2006, Deluge embarked upon extensive field testing,
conducting a multi-engine long term test under varying
conditions in Kansas fields, and completed well over 100,000
hours of continuous operation over more than a year.  The
results exceeded even Deluges expectations in terms of
reliability, costs, and performance.

---

  
   

**NATURAL ENERGY ENGINE TECHNOLOGY**

The *Natural Energy Engine* is a thermal hydraulic engine
that creates power by using the physical properties of heated
fluids expansion to move a piston. The engines have very low or
no fuel costs, no internal fuel combustion, and produce no
pollution.

Using an innovative design, and backed by $10 million in
R&D since 1996, these engines provide large cost reductions,
environmental advantages and other benefits over conventional
methods of energy production. Extensive field testing has
successfully proven the technology.

The Deluge Natural Energy Engines core technology is an
innovation in engine design. It combines advanced, yet proven,
mechanical engineering and thermal dynamic technologies to
produce mechanical energy.

As a hydraulic engine, it capitalizes on the same mechanical
advantage embodied in such prosaic everyday applications as
automobile brakes. However, instead stopping a two ton vehicle
with just the pressure of a human foot on a brake pedal, this
engine uses the expansion properties of fluid when heated.

The main components of the engine system are quite simple  a
piston/cylinder and a heat transfer system. The cylinder
contains a piston and a working fluid, and depending on the
application may have a module to reposition the piston after
each stroke. The heat transfer system comprises heat exchangers,
a system to circulate the heat transfer fluid (typically water),
and a simple circulation controller.

In a typical internal combustion engine, fuel is ignited in a
cylinder resulting in expanding gases whose increasing pressure
drives a piston creating usable mechanical energy. The NE Engine
works on the same general principle of creating pressure on a
piston in a cylinder to produce mechanical energy.

The key difference between a traditional combustion engine and
the NE Engine is that the NE Engine relies on the transfer of
heat to, and its subsequent removal from, a working fluid within
the cylinder. As the working fluid is heated it expands,
providing the pressure to drive the piston, and is subsequently
cooled to complete the cycle. The expansion and contraction of
the working fluid is based on the same principle seen in a
traditional thermometer that causes the mercury to expand when
heated and contract when cooled.

Because it operates on temperature differentials, the engine
also requires a heat source and a method of removing the heat.
The heat source can range from waste heat to solar to geothermal
to a simple hot water heater and, where cooling water is
unavailable due to high ambient temperatures, the method of heat
removal can be as simple as a small evaporative cooling unit.

The NE Engine creates mechanical energy in a three step
process:

Step 1: Heated water is collected  for many applications 180 degF
is suitable.

Step 2: The hot water enters a heat exchanger where the heat is
transferred to a working fluid. The working fluid, typically
liquefied CO2, has a very high coefficient of expansion, meaning
that it expands and contracts significantly, based on its
temperature, while remaining in a liquid state. As the working
fluid is heated, it expands, pushing a piston in the engines
cylinder.

Step 3: Cooling water  generally in the range of 100 deg lower
than the input water, with varying differentials depending on
the application  then enters the heat exchanger causing the
working fluid to contract, readying the piston for another
stroke.

The back and forth movement of the piston creates mechanical
energy directly from heat energy. This motion can be harnessed
to operate a motor or to perform other work. Even lower
temperatures and different differentials can be utilized, all of
which attest to the versatility of the engine. A formula has
been developed that establishes the ratio between the volume of
the heat exchanger and the volume required to displace the
piston for various fluids. This formula establishes design
parameters for different horsepower systems.

In typical applications, due to the natural pressure of liquid
CO2, the cylinder is constructed such that the CO2 working fluid
is on one side of the piston and a pneumatic spring charged with
nitrogen (N2) is on the other. Heating the working fluid results
in increased pressure on the working fluid side of the piston.
The hydraulic pressure of the working fluid must be high enough
to overcome the starting torque (static friction) of the piston.
When the pressure exceeds this point, the piston moves outward,
compressing the pneumatic spring. After a predetermined time
period, cooling water is sent through the heat exchanger. As the
temperature decreases, the volume of the working fluid shrinks.
The backpressure of the pneumatic spring helps push the piston
back to its starting position.

Multiple piston engines have been built and operated. In two
piston applications, the two pistons can be configured so that
they offset each other in a single cylinder. As one piston
extends, the other retracts. Between the pistons are two working
chambers that allow the engine to do work, such as compressing
gas, pressurizing water, or pumping hydraulic fluid through a
hydraulic motor to turn a shaft. In four piston applications,
heat exchanger assemblies timed to run at staggered intervals
are utilized on each of the four cylinders. Valves that direct
either the heated water or the cooling water to flow through the
heat exchanger are timed using the four pistons. The four
cylinders work in sequence continuously applying power to turn a
rotating shaft for varying applications.

Development of the revolutionary NE Engine technology began in
1984, with the first working model that ran off hot and cold
water from Brian Hagemans kitchen sink in Phoenix, Arizona.
Brian continued to build on this idea, developing and refining
the technology. Exhibit A shows key milestones in the
development of the NE Engine, and initial commercial application
of the technology.

***Sources of Efficiency and Economy***

The fundamental design of the engine provides the basis for its
efficiency and economy. First, the engine has an inherent
efficiency because so little energy is dissipated in heat loss
and noise generation. In an internal combustion engine, for
example, much of the BTU energy in the gasoline is sent out the
tailpipe as waste heat, but the NE Engine can actually recycle
whatever heat is not used. In part, this is because the engine
operates at low temperatures  the NE Engine uses heat
differentials of approximately 100 deg Fahrenheit to produce usable
power.

Additionally, the NE Engine is more efficient because so little
energy is used for indirect motions. An internal combustion
engine uses a significant fraction of its power to overcome
friction and operate ancillary functions, such as valves,
cooling circulation, and the like. Additionally, each cylinder
in an internal combustion engine typically provides power only
on every second or fourth stroke, while each stroke of the NE
Engine is a power stroke.

Another efficiency advantage of the engine is in power
transfer. Unlike an internal combustion engine, for example,
there are no camshafts with their friction and power losses, no
gearing, and no transmission. Of course, in applications where
linear power must be converted to rotary power, traditional
methods or even hydraulic converters can be used. Although the
engines high torque typically makes gearing and transmissions
unnecessary, gearing is one option to generate even more rapid 
or slower  movement than the engines normal cycle.

The result is a highly efficient, virtually silent, direct
drive engine that can easily be configured to use no traditional
fuels and generate no pollution whatsoever.

In sum, the real economic advantage of the NE Engine is its
lower operating cost and increased efficiency over competing
gasoline, diesel or electric powered engines. Unlike
conventional engines that require costly fossil fuel or
electricity, the NE Engine fuel is simply low grade heat 
something that can be supplied by a variety of sources including
solar thermal, geothermal, ocean thermal, waste heat or small
amounts of electricity or carbon-based fuels. The engines
ability to effectively utilize low grade heat results in minimal
fuel costs.

The NE Engine is inherently simple with few moving parts;
therefore, is easier to manufacture and to maintain than
conventional engines. Deluges technology creates an affordable
alternative to the more technologically complex products
currently available.

***Product Features and Benefits***

Unlike photovoltaics and fuel cells, technologies that are
inherently complex and expensive to manufacture, the NE Engine
is relatively simple, utilizing components similar to those
found in traditional internal combustion engines. As a result,
production units can be sold at a price that provides customers
an attractive investment payback period.

Although the technology application is new to the commercial
marketplace, the underlying technology is soundly established.
Deluge has placed an emphasis on off-the-shelf component
materials with the result that production of the engines will
not require complex manufacturing equipment or facilities, or
large capital investment in new plants.

In addition, the technology is a mechanical hydraulic engine of
robust design. The product life, when properly maintained, is
estimated to be approximately 50 years. Product warranty
calculations are based on a 2030 year life span. This allows
maximization of the return on investment. Additional financial
benefits include paying for capital costs of purchased equipment
in a relatively short period of time and extending the
profitable life of leased equipment by practicing good
preventive maintenance.

Overall features and benefits of NE Engine technology include
the following:

    \* Proven Technology: The engine is based on
recognized, proven, understandable technology of modest
complexity.

    \* Flexible Design: The engine is designed so
that it can be fabricated using existing off-the-shelf
components and machined parts from existing fabrication plants,
enabling access to a diverse source of parts vendors around the
world, resulting in competitive pricing.

    \* Simple Maintenance:  Training is of a
mechanical nature, and does not require expensive high tech
testing equipment, allowing for a broad range of skilled
individuals who can be made field ready in a relatively short
period of time.

    \* Durability:  The engine has a robust
design for long functional life, and easy repair and
maintenance.

    \* Independent Power:  Self-contained
products can easily be configured that work well off the grid
in remote locations.

    \* Multiple Fuel Options:  Multiple fuel
sources include solar thermal, geothermal, ocean thermal,
natural gas, propane, waste heat and others, allowing for
flexibility in choosing the most cost effective and available
energy and backup energy source options.

    \* Low capital cost:  The Company
projects that engine configurations can easily be priced at some
60-85% of power systems that produce equivalent output.

    \* Low operating costs:  Depending on
configurations, operating costs can easily range from 25-75% of
power systems that produce equivalent output, and can actually
be as little as 4% (a 96% reduction in costs)  which can
justify replacement due to the quick payback.

    \* Pollution free:  The engines create
no environmental waste, are inherently safe to operate, and
produce no noise.  They can be configured to be entirely
green and pollution free.

    \* Cost Efficiencies with Size: As engines
are built in larger sizes, a dramatic decrease in cost will
occur when approaching the 200 horsepower range. As with many
technologies, projections beyond that range will continue to
reduce the cost per horsepower.

Alternative energy and green technology applications are also
a benefit. Since the heat input required is low compared to
other engines, and the heat differential required to cycle the
engine is not large, the engine is environmentally friendly.
When configured in conjunction with some traditional
technologies, it can actually reduce overall heat emissions. It
is exceptionally well suited to green applications, where it
can improve the work outputs from traditional green
technologies.

***Independent Analysis of the Natural Energy Engine***

Verification of the NE Engines capabilities has been
documented in various forms. Third party discovery, experimental
and empirical evidence, and documentation  important for
acceptance by the general public, the engineering world, and
financial institutions  are available.

In fact, the NE Engine and the basic engine technology have
benefited from a substantial amount of third party examination
and endorsement, including the implicit endorsement provided by
the patent awards. Five examples of independent verification
follow:

     In 1998, an earlier version of the NE
Engine was tested at Sandia National Laboratories in New Mexico.
Through a facilities use agreement, the engine was connected to
an engine dynamometer system at Sandias solar research center.
Data was collected by Sandia and delivered to a local Phoenix
engineering company for evaluation. The engineering report
provided the first documented proof that the engine produced
horsepower.

     In 2001, a Masters thesis was
written by David Jacobi, a graduate engineering student under
the guidance of Dr. Patrick Phelan, a professor in the
Mechanical & Aerospace Engineering Department at Arizona
State University. This thesis provided an in-depth analysis of
the physics of the NE Engine, and described and documented the
engines operation in terms of engineering and physics
equations. The thesis also provided insights for advancing the
design of the engine to improve performance.

     In 2001, testing of a water pump
system, using the NE Engine, was conducted at the Indian
Institute of Technology in Chennai, India. An extensive review
was held at the laboratory where over 200 tests were performed
and documented. The resulting study report provided valuable
temperature/pressure cycle data used to determine the
repeatability of cycling and sequencing of the engine timing.

     In 2003, Deluge entered into a
Cooperative Research and Development Agreement with the U.S.
Department of Energy at the Rocky Mountain Oil Testing Center
(RMOTC) in Wyoming. Testing of the first commercial application
of a single cylinder NE Engine was performed by a pump designed
and built for lifting crude oil from underground formations.
Various components of the prototype were tested. The actual
field testing on an existing oil well at RMOTC provided valuable
development knowledge and earned Deluge the Federal Laboratories
Consortiums Outstanding Technology Development Award in 2005.
See Exhibit B.

     In 2004, Deluge entered into a
Cooperative Research and Development Agreement with the U.S.
Department of the Interior at the Water Quality Improvement
Center in Yuma, Arizona. A bench test was performed using the
engine to pressurize salt water processed through a reverse
osmosis membrane to produce drinking water. The successful tests
were monitored by a computer logging instrument and compiled
into an available report. This same process can be used to
purify produced oil well water.

     In 2006, Deluge engaged the
independent engineering firm of ESG Engineering, based in Tempe,
Arizona, to conduct an independent analysis of the comparative
efficiency, both physical and economic, of the NE Engine in
oilfield use. Their analysis indicates that NE Engine electrical
costs can be less than one-twenty-fifth of the costs of
traditional pumping. Depending on field conditions and pump
alternatives, NE Engine operating costs range from 3.5% to 15%
of typical costs. See Exhibit C.

Deluge has benefited from relationships with university
professors in Arizona, some of whom have consulted on
engineering matters. Professor Phelan, who has been working with
the NE Engine development team for about seven years, is the
primary contact at Arizona State University. While Mr. Jacobi
was writing his Masters thesis on the NE Engine, ASU helped
devise a computer modeling program to assist in developing
larger engines. The development team is presently working with
ASU on additional projects surrounding the core fundamentals of
NE Engine technology that will lead to further commercial
application.

***Intellectual Property***

As with any such fundamental innovation, patent protection is
critical. Accordingly, Deluge has sought  and obtained 
excellent patent protection on the NE Engine design. Patents for
the engine have been issued in 39 industrialized countries
around the world and are pending in three others. Details of the
patent application and award status appear in Exhibit D.

The patented name of the engine is a hydraulic engine powered
by introduction and removal of heat from a working fluid. The
preparation of patents was expensive and time consuming, and the
decision on where to apply for patents was thoughtfully made. In
the United States, two patents have been obtained, the second
being an extension and elaboration of the first.

The Company fully expects that it will seek and obtain
additional patents as the manufacturing process matures, as
refinements are made to the application of the engine to various
uses, and as modifications and extensions are made to the
technology. This is considered by Company management to be a
critical element in extending the competitive advantage of the
engine.

To date, funding for all R&D, design, testing, and other
technology projects has been accomplished through private
investors who purchased common stock in Deluge, Inc.

---

**THERMAL HYDRAULIC ENGINE**  **HAGEMAN BRIAN C**  **SI0920572T**  
   
**THERMAL HYDRAULIC ENGINE**  **WO9807962**   
**Hydraulic engine powered by introduction and removal of heat
from a working fluid**  **US5916140**

---

   
**US Patent  # 5,916,140**

**Brian Hageman**

**June 29, 1999**

**Hydraulic Engine Powered by Introduction and
Removal of Heat from a Working Fluid**

![](5916-1.jpg)

**Abstract ---**

A thermal hydraulic engine including a frame. A working fluid
changes volume with changes in temperature. A working fluid
container houses the working fluid. A cylinder secured to the
frame includes an interior space. The cylinder also includes a
passage for introducing the working fluid into the interior
space. A piston is housed within the interior space of the
cylinder. The working fluid container, the interior space of the
cylinder, the piston, and the working fluid container define a
closed space filled by the working fluid. The engine also
includes means for transmitting heat to and removing heat from
the working fluid, thereby alternately causing the working fluid
to expand and contract without undergoing a phase change. The
piston moves in response to the expansion and contraction of the
working fluid.

**References Cited**   

**U.S. Patent Documents**

 2963853  December 1960  Westcott, Jr.   
 3055170  September 1962  Westcott, Jr.   
 3183672  May 1965  Morgan   
 3434351  March 1969  Poitras   
 3984985  October 1976  Lapeyre   
 3998056  December 1976  Clark   
 4027480  June 1977  Rhodes   
 4107928  August 1978  Kelly et al.   
 4283915  August 1981  McConnell et al.   
 4375152  March 1983  Barto   
 4441318  April 1984  Theckston   
 4452047  June 1984  Hunt et al.   
 4458488  July 1984  Negishi   
 4488403  December 1984  Barto   
 4509329  April 1985  Breston   
 4530208  July 1985  Sato   
 4553394  November 1985  Weinert   
 4637211  January 1987  White et al.   
 4747271  May 1988  Fischer   
 5025627  June 1991  Schneider   
 5195321  March 1993  Howard

**Foreign Patent Documents**

 32 32 497  Feb., 1983  DE

**Description**

**FIELD OF THE INVENTION**

The invention relates to an engine that is powered by the
expansion and contraction of a working fluid as heat is
alternately applied to and removed from the working fluid.

**BACKGROUND OF THE INVENTION**

Typically, energy is not in readily utilizable forms. Many
means exist for converting one type of energy to another. For
example, an internal combustion engine can turn the explosive
force of a fuel burned in its cylinders into mechanical energy
that eventually turns the wheels of a vehicle to propel a
vehicle. An internal combustion engine channels energy resulting
from the burning of a fuel in a cylinder into a piston. Without
the cylinder and piston, the energy resulting from the burning
of the gas would simply spread out in every available direction.
Another example of a device to convert one form of energy into
another is a windmill. If connected to an electric generator,
windmills can convert the mechanical action of moving air into
electricity.

While an internal combustion engine typically produces
mechanical energy from the burning of fossil fuels, such as
gasoline, diesel fuel, or natural gas or alcohols, other
attempts have been made to produce mechanical energy from the
movement of members such as pistons by means other than the
burning of fossils fuels. However, most of these devices still
operate on the basic principle of providing a force to drive a
moveable member such as a piston. The difference among the
various devices in the way in which the force is produced to
move the piston and the way in which the force is controlled.

Some of these devices utilize the movement of a working fluid
to drive a moveable member, such as a piston. Other devices
utilize the phase change in a liquid to drive a moveable member.
In their operation, some devices utilize valves to control the
flow of a working fluid in the production of mechanical energy
by moving a moveable member.

Due to the worldwide and ever increasing demand, research
constantly focuses on ways to produce energy or power the
devices that we rely on in our daily lives. In recent years,
another area of research has included alternative sources of
energy. Such research has constantly increased. Among the
reasons for the increased research is an increased awareness of
the limited amount of fossil fuels in the earth. This research
may also be spawned by an increased desire to provide energy for
people living in remote locations around the world who now live
without power.

Among the alternative sources of energy on which research has
been focused is solar energy. Solar energy has been captured by
photovoltaic cells that convert the sun's energy directly into
electricity. Solar energy research is also focused on devices
that capture the sun's heat for use in a variety of ways.

As discussed above, in relation to the internal combustion
engines and windmill examples, the problem being addressed both
by photovoltaic solar cells and solar heating devices is the
conversion of one type of energy to another type of energy. In
solar cells, the energy in sunlight is used to excite electrons
in the solar cells, thereby converting the sun's energy to
electrical energy. On the other hand, in solar heating cells,
the energy of the sun is typically captured by a fluid, such as
solar hot water panels typically seen on the rooftops of
residences.

**SUMMARY OF THE INVENTION**

The present invention was developed with the above described
problems in mind. As a result, the present invention is directed
to a new device for converting one form of energy to another.
The present invention may also utilize solar or other
unconventional forms and/or sources of energy.

Accordingly, the present invention provides a thermal hydraulic
engine that utilizes the expansion and contraction of a fluid by
alternately transmitting heat to and removing heat from an
operating fluid. The energy may provide mechanical and/or
electrical energy.

One advantage of the present invention is that it may utilize a
variety of sources of heat to heat and/or cool the working
fluid.

Consequently, another advantage of the present invention is
that it is substantially non-polluting.

Along these lines, an additional advantage of the present
invention is that it may run off heat energy and, therefore, may
be solar powered.

Furthermore, an advantage of the present invention is that,
since it may be solar powered, it may be utilized to provide
power in remote areas.

An additional advantage of the present invention is that it may
utilize heat and/or heated water produced by existing processes.
Accordingly, the present invention may make use of heat energy
that is otherwise currently not utilized and discarded as waste.

A still further advantage of the present invention is that it
may operate without using fossil fuels.

It follows that an advantage of the present invention is that
it may produce energy without contributing to the abundance of
waste gases and particles emitted into the atmosphere by the
burning of fossil fuels.

Also, an advantage of the present invention is that it may
include a relatively simple design that eliminates the need for
a complex series of valves to control the flow of a working
fluid through the system.

Accordingly, a further advantage of the present invention is
that it provides a simple design, thus reducing construction and
maintenance costs.

In accordance with these and other objectives and advantages,
the present invention provides a thermal hydraulic engine. The
engine includes a frame. The engine utilizes a working fluid
that changes volume with changes in temperature. A working fluid
container houses the working fluid. A cylinder is secured to the
frame and includes an interior space. The cylinder also includes
a passage for introducing the working fluid into the interior
space. A piston is housed with the interior space of the
cylinder. The working fluid container, the interior space of the
cylinder, the piston, and the working fluid container define a
closed space filled by the working fluid. The engine also
includes means for transmitting heat to and removing heat from
the working fluid, thereby alternately causing the working fluid
to expand and contract without undergoing a phase change. The
piston moves in response to the expansion and contraction of the
working fluid.

According to additional preferred aspects, the present
invention provides a thermal hydraulic engine. The engine
includes a frame. The engine also includes a working fluid that
changes volume with changes in temperature. A working fluid
container houses the working fluid. A flexible diaphragm is
provided at one end of the working fluid container. The flexible
diaphragm moves in response to expansion and contraction of the
working fluid without a phase change in the working fluid. A
connecting rod in contact with the flexible diaphragm moves in
response to movement of the flexible diaphragm. The engine also
includes means for transmitting heat to and removing heat from
the working fluid, thereby alternately causing the working fluid
to expand and contract.

Still other objects and advantages of the present invention
will become readily apparent by those skilled in the art from
the following detailed description, wherein it is shown and
described only the preferred embodiments of the invention,
simply by way of illustration of the best mode contemplated of
carrying out the invention. As will be realized, the invention
is capable of other and different embodiments, and its several
details are capable of modifications in various obvious
respects, without departing from the invention. Accordingly, the
drawings and description are to be regarded as illustrative in
nature and not as restrictive.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIG. 1** represents a schematic diagram illustrating an
embodiment of a power plant including a thermal hydraulic engine
according to the present invention;

![](5916-1.jpg)

**FIG. 2** represents a schematic diagram illustrating
various components of an embodiment of a solar powered thermal
hydraulic engine according to the present invention;

![](5916-2.jpg)

**FIG. 3** represents an overhead view of various components
that may be driven by a thermal hydraulic engine according to
the present invention, representing the "load" on the engine;

![](5916-3.jpg)

**FIG. 3a** represents an embodiment of a chain drive gear
and sprocket that may be driven by a thermal hydraulic engine
according to the present invention;

![](5916-3a.jpg)

**FIG. 4** represents a schematic diagram illustrating
various components of another embodiment of a solar powered
thermal hydraulic engine according to the present invention
utilized to drive a water pump;

![](5916-4.jpg)

**FIG. 5** represents an embodiment of a thermal hydraulic
engine according to the present invention including three
cylinders;

![](5916-5.jpg)

**FIG. 6** represents the various stages of the operation of
an embodiment of a thermal hydraulic engine according to the
present invention that includes three cylinders;

![](5916-6ad.jpg)

**FIG. 7** represents an embodiment and operation of a
thermal hydraulic engine according to the present invention that
includes four cylinders;

![](5916-7.jpg)

**FIG. 8** represents the position of a piston at the
beginning of a power stroke of a piston of an embodiment of a
thermal hydraulic engine according to the invention;

![](5916-8.jpg)

**FIG. 9** represents the rotational location of a crank
shaft in a thermal hydraulic engine according to the present
invention, indicating the various positions of the crank shaft
relative to the expansion and contraction of the working fluid
and introduction and removal of heat from the working fluid;

![](5916-9.jpg)

**FIG. 10** represents a graph showing operating ranges of
temperatures and pressures of a working fluid utilized in an
embodiment of a thermal hydraulic engine according to the
present invention;

![](5916-10.jpg)

**FIG. 11** represents a cross-sectional view of an
embodiment of a heat exchanger for use with a thermal hydraulic
engine according to the present invention;

![](5916-11.jpg)

**FIG. 12** represents a cross-sectional view of an
embodiment of a heat exchanger and working fluid container for
use with a thermal hydraulic engine according to the present
invention that employs mercury as a working fluid;

![](5916-12.jpg)

**FIG. 13** represents an embodiment of a containment wall
for use with an embodiment of a working fluid container
according to an embodiment of the present invention;

![](5916-13.jpg)

**FIG. 14** represents a cross-sectional view of another
embodiment of a cylinder and piston that may be employed in a
thermal hydraulic engine according to the present invention;

![](5916-14ab.jpg)

**FIG. 14a** represents a cross-sectional view of the
embodiment of a piston and connecting rod shown in FIG. 14;

![](5916-14a.jpg)

**FIG. 14b** represents a cross-sectional view of an
embodiment of a cylinder and piston, wherein the piston includes
a connecting rod attached to both ends;

**FIG. 15** represents a close-up cross-sectional view of a
portion of the embodiment of a cylinder and piston shown in FIG.
14;

![](5916-15.jpg)

**FIG. 16** represents a cross-sectional view of an
embodiment of an end of a cylinder of an embodiment of a thermal
hydraulic engine according to the present invention that
includes a flexible flange for transmitting the force generated
by an expansion of the working fluid to a hydraulic fluid and,
ultimately, to a piston.

![](5916-16.jpg)

**FIG. 17** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes a cylinder mounted to a crankshaft and pivotably
mounted to a floating anchor sliding within a guide mounted to a
frame;

![](5916-17.jpg)

**FIG. 18** represents the embodiment shown in FIG. 17,
wherein the piston is starting its power stroke and the
crankshaft has started to rotate;

![](5916-18.jpg)

**FIG. 19** represents the embodiment shown in FIGS. 17 and
18, wherein the piston has started its return stroke and the
floating anchor is sliding back into its guide;

![](5916-19.jpg)

**FIG. 20** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes two springs for biasing the piston in the direction of
its return stroke and a floating anchor shown in FIGS. 17-19;

![](5916-20.jpg)

**FIG. 21** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes a frame that components of the engine are mounted on;

![](5916-21.jpg)

**FIG. 22** represents a cross-sectional view of an
embodiment of a cylinder of a thermal hydraulic engine according
to the present invention in which a heat exchanger is mounted
within the working fluid container;

![](5916-22.jpg)

**FIGS. 23A-23H** represent cross-sectional views of an
embodiment of a thermal hydraulic engine according to the
present invention that includes four cylinders radially
arranged, illustrating the engine throughout various portions of
a cycle of the engine;

![](5916-23a.jpg)![](5916-23b.jpg)![](5916-23c.jpg)![](5916-23d.jpg)  
![](5916-23e.jpg)![](5916-23f.jpg)![](5916-23g.jpg)![](5916-23h.jpg)

**FIG. 24** represents a perspective view of the embodiment
shown in FIGS. 23A-23H;

![](5916-24.jpg)

**FIG. 25** represents an embodiment of a cylinder that may
be included in a thermal hydraulic engine according to the
present invention wherein the cylinder includes a single inlet
and outlet port for passage of a working fluid into and out of
the cylinder;

![](5916-25.jpg)

**FIG. 26** represents an embodiment of a cylinder that may
be included in a thermal hydraulic engine according to the
present invention wherein the cylinder includes two ports for
passage of hydraulic fluid into and out of the cylinder, such
that the return stroke of the piston is also a powered stroke;

![](5916-26.jpg)

**FIG. 27** represents a schematic view of an embodiment of
a thermal hydraulic engine according to the present invention
that includes direct thermal exchangers rather than heat
exchangers for introducing heat into the working fluid of the
thermal hydraulic engine;

![](5916-27.jpg)

**FIG. 28** represents a cross-sectional view of an
embodiment of a direct thermal exchanger that may be utilized in
an embodiment of the invention shown in FIG. 26;

![](5916-28.jpg)

**FIG. 29** represents an end view of the direct thermal
exchanger shown in FIG. 28;

![](5916-29.jpg)

**FIG. 30** represents a close-up end view of the direct
thermal exchanger shown in FIGS. 28 and 29;

![](5916-30.jpg)

**FIG. 31** represents a cross-sectional view of an
embodiment of a mechanical valve that may be utilized to direct
working fluid and/or heating fluid and/or cooling fluid to
various parts of a thermal hydraulic engine according to the
present invention;

![](5916-31.jpg)

**FIG. 32** represents a cross-sectional view of an
embodiment of a crankshaft and a piston crank arm that may be
included in a thermal hydraulic engine according to the present
invention;

![](5916-32.jpg)

**FIG. 33** represents a cross-sectional view of the
crankshaft shown in FIG. 32 showing multiple positions of the
piston crank arm throughout a portion of the cycle of the
engine;

![](5916-33.jpg)

**FIG. 34** represents a cross-sectional view of a cylinder
of a thermal hydraulic engine according to one embodiment of the
present invention that includes a crankshaft shown in FIG.
31-FIG. 33, illustrating the position of the piston crank arm
throughout a portion of the cycle of the engine;

![](5916-34.jpg)

**FIG. 35** shows a cross-sectional view of another
embodiment of a crankshaft and piston crank arm arrangement that
may be utilized in a thermal hydraulic engine according to the
present invention;

![](5916-35.jpg)

**FIG. 36** represents a side view of a crank moment arm
that includes stiffening ribs;

![](5916-36.jpg)

**FIG. 37** represents another embodiment of a thermal
hydraulic engine according to the present invention and various
associated components including a solar heat collector;

![](5916-37ab.jpg)

**FIG. 38** represents an overhead view of the solar heat
collector shown in FIG. 37;

![](5916-38.jpg)

**FIG. 39** represents a cross-sectional side view of a
solar heat collector according to the present invention
including a seasonal tracking chain drive and counterweight
showing various positions of the solar heat collector;

![](5916-39.jpg)

**FIG. 40** represents a further alternative embodiment of a
thermal hydraulic engine according to the present invention;

![](5916-40.jpg)

**FIG. 41** represents a still further alternative
embodiment of a thermal hydraulic engine according to the
present invention;

![](5916-41.jpg)

**FIG. 42** represents an embodiment of a transmission that
includes a flywheel that may be used with an embodiment of a
thermal hydraulic engine according to the present invention;

![](5916-42.jpg)

**FIG. 43** represents an embodiment of a thermal hydraulic
engine according to the present invention that includes a piston
that is powered both on its power stroke and its return stroke,
includes a passive solar heat collector as a heat source, and
powers a water pump; and

![](5916-43.jpg)

**FIG. 44** represents a further embodiment of a cylinder,
piston and crank arm according to the present invention.

![](5916-44.jpg)

**DETAILED DESCRIPTION OF VARIOUS AND PREFERRED EMBODIMENTS OF
THE INVENTION**

As stated above, the present invention is an engine that
derives power from the expansion and contraction of a working
fluid as heat is alternately applied to and removed from the
working fluid. The expansion and contraction of the fluid is
transformed into mechanical energy, via the present invention.
The mechanical energy may be utilized directly. Alternatively,
the mechanical engine may be turned into another form of energy,
such as electricity.

Accordingly, the present invention includes a working fluid
that experiences changes in volume with changes in temperature.
Any such fluid may be utilized in a thermal hydraulic engine
according to the present invention. However, more power may be
realized from the operation of the engine if the working fluid
experiences greater changes in volume over a range of
temperatures than fluids that experience lesser changes in
volume over the same temperature range.

The present invention operates at least in part on the
principle that fluids are generally not compressible. Therefore,
according to the present invention, the working fluid does not
change form into another state, such as a solid or a gas during
the operation of the engine. However, any fluid that undergoes
an expansion or contraction with a change in temperature may be
utilized according to the present invention.

Among the characteristics that may be considered in selecting a
working fluid are the coefficient of expansion of the working
fluid and the speed at which heat is transferred to the fluid.
For example, if a fluid quickly changes temperature, the speed
of the engine may be faster. However, in some cases, a fluid
that quickly responds to changes in temperature may have a low
coefficient of expansion. Therefore, these factors must balanced
in order to achieve the desired effect for the engine. Other
factors that may be considered in selecting a working fluid
include any caustic effects that the fluid may have on the
working fluid container, the environment, and/or people working
with the engine.

A very important factor in determining the size, design, cost,
speed, and other characteristics of a thermal hydraulic engine
according to the present invention is the working fluid. Various
fluids have various thermal conductivities and coefficients of
expansion, among other characteristics, that may effect the
characteristics of the engine. For example, the coefficients of
expansion of the working fluid may determine the amount of
working fluid necessary to operate the engine. The coefficient
of expansion may also effect the amount of heat necessary to
expand the working fluid.

Changing the amount of heat necessary to expand the working
fluid may change the size of a solar heat collector providing
heat, the size of a heat exchanger imparting heat, among other
factors. In embodiments of the present invention in which heat
is provided by other sources of energy, the amount of energy
necessary to generate heat to expand the working fluid may be
altered based upon the thermal expansion characteristics. For
example, if a fluid expands to a high degree as heat is imparted
to it, less heat will be required to provide the necessary
expansion for the engine. This permits a decrease in the size of
solar collectors, a decrease in the amount of energy necessary
to expand the fluid or a decrease in the size of the heat
exchanger, for example.

FIG. 27 shows an example of a thermal hydraulic engine that
includes a solar heat source. Although the embodiment shown in
FIG. 27 includes solar heat collectors, a variety of heat
sources may be utilized, whether the direct heat transfer or
heat exchangers are utilized. For example, a thermal hydraulic
engine according to the present invention may utilize low grade
heat to perform work. A thermal hydraulic engine according to
the present invention may also utilize medium and high grade
sources for fuel. Examples of fuel sources that may be utilized
include natural gas, hydrogen gas, liquified petroleum gases,
gasoline, fuel oils, coal, nuclear, or other fuels. One skilled
in the art would know how to devise a system to impart heat to
the working fluid of the present invention when utilizing any of
the above-discussed fuels.

An example of a working fluid that may be utilized according to
the present invention is water. Another fluid that may be
utilized is mercury. Additionally, other substances that may be
utilized as a working fluid include FREON, synthetic FREONS,
FREON R12, FREON R23, and liquified gasses, such as liquid
argon, liquid nitrogen, liquid oxygen, for example. FREON and
related substances, such as synthetic FREONS, FREON R12, and
FREON R23, may be particularly useful as a working fluid due to
the large degree of expansion that they may undergo as heat is
introduced into them and the tendency to return to their
original volume and temperature upon removal of heat. Another
example of a working fluid that may be utilized according to the
present invention is liquid carbon dioxide. Other fluids that
may be utilized as working fluids include ethane, ethylene,
liquid hydrogen, liquid oxygen, liquid helium, liquified natural
gas, and other liquified gases. Other working fluids may also be
used, as one skilled in the art could determine without undue
experimentation once aware of this disclosure.

In order to capture the energy in the expansion of the fluid,
the working fluid is housed within a closed space. The closed
space may include many different elements. However, the closed
space typically includes at least a working fluid container.

Preferably, the working fluid entirely fills or substantially
entirely fills the interior of the working fluid container when
the working fluid is in a non-expanded or substantially
non-expanded state. In other words, typically, the working fluid
is placed in the working fluid container at its densest state,
wherein it occupies the least amount of volume. The working
fluid container may then be sealed or connected to other
components of the engine.

The volume of the working fluid container depends upon, among
other factors, the size of the engine, the application, the
amount of working fluid required for the application, the amount
that the working fluid expands and contracts with changes in
temperature. The exact interior volume of the working fluid
container will be discussed below in relation to specific
embodiments. However, such embodiments are only illustrative in
nature and not exhaustive and, therefore, only represent
examples of working fluid containers.

Preferably, the working fluid container is made of a material
that can withstand the pressure from the working fluid as the
working fluid expands. Materials that may be utilized to form
the working fluid container include metals, such as copper,
plastics, ceramics, carbon steel, stainless steel or any other
suitable materials that may withstand the temperatures and
pressures involved in the specific application. Regardless of
the material used, preferably, it is non-deformable or
substantially so when subjected to the forces generated by the
expansion of the fluid. The material may change due to the
effect of heat but preferably not due to the force from the
expanding fluid. The non-deformability of the material that
working fluid container is made is helpful for transmitting the
force of the expansion of the working fluid to whatever moveable
member, such as a piston, the particular embodiment of the
present invention includes.

Another stress that the working fluid container is subjected to
results from the heating and cooling of the working fluid. As
the temperature of the working fluid increases, the working
fluid container may expand, due to the application of heat.
Similarly, as the working fluid cools, the materials in contact
with the fluid will cool and may contract.

Therefore, regardless of the material used, not only should it
be capable of withstanding temperatures and pressures of a
particular application, but it must also be able to withstand
the changes in temperatures and pressures that continuously
occur during the operation of a thermal hydraulic engine
according to the present invention. For instance, metal fatigue
could be a problem in embodiments in which are made of metal.
However, metal fatigue may be overcome by those skilled in the
art who can adapt the particular metal to the particular
conditions involved in a particular embodiment.

Accordingly, it is preferable that the materials in contact
with the working fluid, such as the working fluid container,
also have some elastic characteristics. A material that is
excessively brittle might tend to crack and leak, rendering the
engine inoperable.

The number of working fluid containers included an embodiment
of the present invention typically depends upon the number of
cylinders or other devices utilized for capturing the energy of
the expansion of the working fluid. Preferably, the number of
working fluid containers is equal to the number of expansion
capturing devices. However, it conceivable that there could be
more or less working fluid containers.

For example, one embodiment of the present invention includes a
piston that is moved back and forth within a cylinder in both
directions by the expansion of the working fluid. Such an
embodiment may include two working fluid containers for each
cylinder. Therefore, as can be appreciated, the number of
working fluid containers in the embodiment of the invention may
vary.

The working fluid container may be interconnected with a
cylinder. Alternatively, the working fluid container may be
isolated in a fluid containment system. According to such a
system, the force generated by the expansion of the working
fluid is not transmitted directly to a piston or other movable
member, but is indirectly transmitted.

If the working fluid container and cylinder are connected so
that the force of the expansion of the working fluid is directly
transmitted to a piston or other movable member, the working
fluid container and cylinder may be interconnected in a variety
of ways. For example, a tube, hose or other conduit may be
utilized to connect the working fluid container with the
cylinder. Alternatively, the working fluid container may be
directly connected to the cylinder. Preferably, if the cylinder
is connected to the working fluid container with a hose or other
conduit, the hose or conduit is also made of a material the
resists changes in shape as a result of the forces applied by
the expansion of the working fluid. An example of such a
material includes steel reinforced rubber hose.

As stated above, the working fluid may be isolated in the
working fluid container. According to such embodiments, rather
than being directly transmitted to the piston, the force of the
expanding fluid may be transmitted to a hydraulic fluid, which
then transmits the force to the piston.

According to such embodiments, the working fluid is housed
within the working fluid container. The working fluid container
is in contact with the heat exchanger. However, rather than the
working fluid traveling from the working fluid container into a
cylinder to actuate a piston as the fluid expands, the end of
the working fluid container that is not surrounded by the heat
exchanger is closed a flexible blind flange.

In the embodiment shown in FIG. 12, the working fluid container
and the hydraulic system may be thought as defining two sections
making up an overall fluid containment system. The flexible
blind flange 180 may be thought of as isolating the working
fluid. Therefore, the working fluid container 182 in such
embodiments may be referred to as a fluid isolation section.
Another part of the fluid containment system is the hydraulic
system 184. The hydraulic system may be thought of as a transfer
section that transfers the force of the working fluid to the
piston.

A fluid containment system is particularly useful if the
working fluid is a caustic or hazardous material, such as
mercury. Not only does the containment and transfer section
permit a hazardous working fluid to be used with the engine, but
it also permits the sections of the engine to be manufactured
and shipped separately and be maintained separately. For
example, the working fluid container, with or without the heat
exchanger 186, could be shipped separately from the heat
exchanger and cylinder to which it is be interconnected with.

The fluid containment system includes the flexible blind flange
as well as the hydraulic reservoir and other hoses, fittings,
tubing, and passageways that may be necessary to permit the
hydraulic fluid to operate the piston. As discussed above, the
flexible blind flange permits the force of the expanding wording
fluid to be transmitted to the hydraulic fluid. Regardless of
the components and materials utilized in constructing the fluid
containment system, preferably it maintains the temperature and
pressure of the working fluid.

According to one such embodiment, a mounting flange 188 extends
about the opening of the working fluid container 182.
Preferably, the flexible blind flange 180 is then positioned on
the mounting flange 188 connected to the working fluid container
182. The hydraulic fluid reservoir may then be attached over the
flexible blind flange. Preferably, the hydraulic fluid reservoir
preferably includes a mounting flange 190 having a shape
corresponding to the shape of the mounting flange 188 on the
working fluid container 182. The hydraulic fluid reservoir and
the working fluid container may then be tightly connected
together in order to seal the space between them, thereby
preventing the working fluid from escaping the working fluid
container.

The hydraulic fluid reservoir is connected directly or through
one or more conduits to the cylinder. The hydraulic fluid then
acts as the working fluid other wise would if it were not
isolated in the working fluid container. According to such an
embodiment, as the working fluid expands, it applies pressure to
the flexible blind flange. The flexible blind flange then
applies force to the hydraulic fluid. A pressure is then created
on the hydraulic fluid. The pressure applied to the hydraulic
fluid, causes it to place pressure on all surface of the
reservoir, cylinder, and piston. Since the piston is the only
movable member in the system, it moves in response to the
pressure.

FIG. 13 shows the containment wall between the interior of the
working fluid container and the interior of the heat exchanger.

The number of working fluid containers and possibly containment
sections may vary, depending upon, among other factors, the
number of cylinders and whether a power return stroke, as
described below, is utilized.

As discussed above, the working fluid expands and, either
directly or indirectly, the expanding fluid is directed to a
cylinder. The cylinder is at the heart of the invention since
the cylinder houses the piston that the force of the expanding
working fluid is transmitted to, thereby moving the cylinder and
initiating the mechanical energy produced by the invention.

As with the working fluid container and other components of the
invention, the cylinder may be made of a variety of materials.
The above discussion regarding stresses on the working fluid
container and the material that it is made of applies to the
cylinder. Accordingly, the same materials may be utilized to
form the cylinder.

The size of the cylinder may vary, depending upon a number of
factors related to the specific application. Factors that may be
important is determining the size of the cylinder include, among
others, the number of cylinders, the particular load on the
engine, and the amount of power to be produced. A typical size
of the maximum interior volume of a cylinder included in a
thermal hydraulic engine according to the present invention is
from about 350 cubic inches to about 20,000 cubic inches.
However, the size of each of the cylinders may vary from about 4
inches in diameter to about 36 inches in diameter.

According to one embodiment, an engine with a cylinder having a
diameter of about 5 inches and a piston stroke of about 18
inches generates about 10 horsepower.

Preferably, the cylinder has a circular or substantially
circular cross sectional shape.

FIGS. 5, 7, and 14 illustrate examples of various embodiments
of cylinders that may be utilized in a thermal hydraulic engine
according to the present invention.

The cylinder may be mounted to a frame upon which other
components of the present invention may be mounted. The cylinder
may be fixably or articulately mounted to the frame. FIGS. 17,
18, and 19 show an embodiment of the present invention in which
the cylinder 200 is articulately or pivotably mounted to a frame
202. According to this embodiment, the cylinder 200 includes a
connecting member 204, such as a fork or other suitable member,
that may be pivotably joined to a complementary member on the
frame 202. A pin 206 is one means for connecting the cylinder to
the frame that may be utilized.. As the piston moves through its
cycle, and the crankshaft rotates, the cylinder will pivot about
its anchor.

The embodiment shown in FIGS. 17-19 also includes a floating
anchor. According to this embodiment, the cylinder is pivotably
mounted to the anchor to that the cylinder can pivot. The anchor
is movably mounted within a guide 208. The guide 208 permits the
anchor to slide from right to left as shown in FIGS. 17-19. The
guide 208 may be directly or indirectly connected to the frame
202.

The floating anchor permits the piston to contract without
having to wait for the crankshaft to continue its rotation and
without having to overcome any other forces tending acting on
the piston in a direction opposite to its return stroke.

Regardless of the embodiment of the present invention, it may
include a floating anchor.

FIG. 20 shows an embodiment of a thermal hydraulic engine
according to the present invention that includes springs 210
that bias or tend to move the piston in the direction of its
return stroke. If the engine includes springs, it may include at
least one spring. Use of springs to cause the cylinder to move
in the direction of its return stroke may be important to
maintain a pressure on the working fluid at all times. With some
working fluids, this is particularly important, such as with
FREON, FREON substitutes and analogous compounds.

According to the embodiments shown in FIGS. 5, 6, and 7, the
working fluid is introduced into one end of the cylinder.
Therefore, cylinders according to these embodiments include a
connection only at this end. However, according to other
embodiments, discussed below in greater detail, the return
stroke, as well as the power stroke, is powered by a working
fluid. According to such embodiments, the cylinder may include
means for introducing a working fluid into both ends of the
cylinder. Such embodiments may also include a seal about a
connecting rod attached to the piston, as described below in
greater detail.

The working cylinders of a thermal hydraulic engine according
to the present invention may include a port for passage of
working fluid into and out of the cylinder. According to such
embodiments, the expansion of the working fluid powers the
piston through its power stroke. Such an embodiment is shown in
cross-section in FIG. 25.

In this embodiment, cylinder 326 includes an inlet 328 for
introduction of working fluid into the cylinder. Expansion of
the working fluid applies force to wall of the surface area that
defines the space 330 into which the working fluid is
introduced. As the working fluid expands, it applies force to
the face 332 of piston 334 located within cylinder 326. Seal 336
prevents the fluid from entering the remaining portion of the
interior volume of the cylinder. Force applied to the surface of
the piston moves the piston into an extended position, as shown
by 338. The piston may be powered on its return stroke by forces
created by the contraction of the fluid, as well as by forces
applied to crank arm 340 by other cylinders in a multi-cylinder
engine as they experience their power stroke or by other forces.

FIG. 26 shows an alternative embodiment of a cylinder according
to the present invention that includes two ports 344 and 346 for
passage of a working fluid into and out of the cylinder.
Including two ports for passage of a working fluid into and out
of the cylinder permits the piston to be powered in both
directions of movement. In other words, the piston constantly
experiences a power stroke regardless of the direction of
movement of the piston.

Such an embodiment does not require outside forces to cause the
cylinder to return. A dual port cylinder also permits one piston
to do work in two directions. Significantly, a dual port
cylinder may permit a thermal hydraulic engine according to the
present invention to operate with only one cylinder.

Another benefit of including dual port hydraulic cylinders in a
thermal hydraulic engine according to the present invention is
that the size of the engine may be decreased since the cylinder
may provide power to operate a load with the cylinders moving in
each direction. Although the engine may be reduced in size, a
single cylinder with two ports cannot replace two cylinders with
a single port since the port on the side of the piston where the
piston shaft is mounted applies less force to the piston since
the surface area of the piston is reduced by the area of the
shaft.

An additional added benefit of dual port hydraulic cylinders is
that the flow of the working fluid between cylinders may be
interconnected. According to such an embodiment, the main port,
which would be the port that fluid flows into to drive the
piston in its power stroke in a cylinder that includes only one
port, such as port 344 in the embodiment shown in FIG. 26, may
be connected to a second port, such as the port 346 in the
embodiment shown in FIG. 26 of a different cylinder.

An embodiment that includes interconnected cylinders permits a
piston to be pushed by a first cylinder being powered by fluid
flowing into the main port and pulled by fluid exiting the
second port on that cylinder. According to such an embodiment,
the crankshaft will constantly be rotated by force applied by
all cylinders as the pistons are constantly being moved by
working fluid flowing into and out of the first and second ports
simultaneously. Such a design permits the size of the engine to
be decreased. According to one embodiment, a thermal hydraulic
engine including two ports per cylinder may be decreased by
almost one-half size, compared to an engine that includes single
port cylinders.

The effect of a dual port cylinder may be at least partially
achieved utilizing a single port cylinder if a gas is provided
on the side of the piston opposite the working fluid. The gas
may be pressurized to maintain equilibrium of pressures on the
piston when the piston is in a fully withdrawn position. As the
piston moves on its power stroke, the gas will be compressed as
the working fluid pushes against the piston. The greater
hydraulic force of the working fluid will typically be much
greater than the pneumatic force provided by the gas. Therefore,
the gas typically will only slightly restrict the forward motion
of the piston. As the working fluid contracts, the hydraulic
forces on the piston are reduced. The reduced hydraulic forces
typically are close in magnitude to the pneumatic forces
generated by the gas, thereby permitting the gas to help the
piston return to the starting position.

The design of a chamber, utilizing a gas as described above as
a spring, maybe designed to avoid developing extreme pressures.
The gas pressure should be higher than the hydraulic pressure at
the equilibrium position. Additionally, the gas pressure should
be great enough to overcome the inertia of the piston and the
frictional forces of the O-ring seal between the piston and the
cylinder wall.

As stated above, a thermal hydraulic engine according to the
present invention may include only one cylinder. The single
cylinder may be power by fluid flowing into and out of two ports
included in the vicinity of opposite ends of the cylinder. A
single cylinder from a hydraulic engine according to the present
invention may also include at least one flywheel attached to the
transmission system to permit full rotation of a crankshaft.

FIG. 42 shows an embodiment of a transmission that may be
utilized with a thermal hydraulic engine according to the
present invention. The transmission shown in FIG. 42 includes a
plurality of gears 800 to gear up the power created by the
engine. The flywheel 802 is on the higher RPM side of the gear
up of the transmission. The center shaft 804 is the main
crankshaft of the engine, typically operating at a low rate of
revolution. The gears are mounted on 6 inch by 0.5 inch steel
plates 806. Also, in the embodiment shown in FIG. 42, the gears
are mounted about 16 inches apart. Of course, one skilled in the
art could utilize a different number of gears mounted in a
different manner on different supports. One skilled in the art
could also connect the gears together and to the engine in a
different manner.

Actually, theoretically, a thermal hydraulic engine according
to the present invention could include a single cylinder that
only includes a single port for introduction of a working fluid
if a flywheel of a size sufficient to permit rotation of the
crankshaft is provided. One skilled in the art could determine
the size of the flywheel necessary without undue experimentation
based upon the disclosure contained herein.

A displacable member piston may be located within the cylinder.
One example of such a displacable member is a piston. The
displacable member will slide back and forth along the length of
the cylinder in response to changes in the volume of the fluid
with changes in temperature.

In order to maintain the working fluid in a closed space,
preferably, the working fluid is prevented from passing between
the cylinder and the piston. This may be accomplished by
providing a piston having a cross-sectional area only very
slightly less than the cross-sectional area. Also, helping to
ensure a seal between the piston and the cylinder is if the
piston has substantially the same cross sectional shape as the
cross sectional shape of the interior of the cylinder.

Any space between the piston and the cylinder may be further
sealed by providing a seal about the piston. Alternatively, a
seal may be located on the surface of the piston facing the
interior of the cylinder about the edge of the piston. The seal
helps to ensure that the space between the piston and cylinder
is sealed. Sealing the space helps to ensure that any energy
that may be derived from the expansion of fluid will be
transferred to the piston and not be wasted by fluid leaking
between the piston and the cylinder. If fluid were to leak, it
could greatly degrade the performance of the engine.

FIGS. 14, 14a, and 15 show an alternative embodiment of a
piston and cylinder arrangement that may be utilized in an
engine according to the present invention. According to this
invention, the working fluid is introduced into the cylinder on
both sides of the piston 192. Accordingly, the area where the
piston and the cylinder wall 194 meet is sealed by seals 196 and
198 on both sides of the piston 192.

In order to transmit the force from the piston to a crankshaft
or other transmission member, a connecting rod may be attached
to the piston. In embodiments without a powered return stroke,
the connecting rod may be connected to the side of the piston
opposite the side facing the working fluid, or hydraulic fluid
in embodiments including a working fluid containment system. In
embodiments including a powered return stroke, the connecting
rod is still connected to the piston. However, both sides of the
piston are in contact with the working fluid.

In embodiments that include the powered return stroke, the end
of the cylinder that the connecting rod 200 projects from must
be sealed by seal 202 to maintain the pressure of the working
fluid for the powered return stroke.

As shown in FIG. 14a, the force of the working fluid on the
side of the piston that is attached to the connecting rod 200
will only be transmitted to that portion of the piston 192
surrounding the connecting rod. This causes a reduced effective
force being delivered to the crank shaft. This reduction in
service area of the piston may be compensated for by increasing
the capacity and speed with which heat is transferred to the
working fluid.

FIG. 16 shows an alternative embodiment of a thermal hydraulic
engine that includes a flexible blind flange. According to this
embodiment, the force generated, indicated by arrows in FIG. 16,
by the expanding working fluid applies force to the flexible
blind flange 204. The flange then acts upon member 206, thereby
displacing member 206. Movement of member 206 may be guided by
guide 207. Member 206 is interconnected with a crankshaft or
other drive mechanism (not shown in FIG. 16). The flange 204 may
be secured between two mounting flanges 208 and 210 similarly to
the embodiment shown in FIG. 12.

Regardless of whether the engine includes a powered return
stroke, the connecting rod may be fixably or movably attached to
the piston. If the connecting rod is fixably attached to the
piston, then the cylinder preferably is articulately mounted to
the frame. Regardless of whether the connecting rod is movably
or fixably attached to the piston, the connecting rod may
include one or more sections.

The connecting rod may be connected to a crank shaft and other
transmission elements to drive a device or an electric
generator. In some embodiments, the cylinder is fixedly attached
to a frame and the connecting rod articulately attached to the
piston and a crank shaft so that as the piston moves back and
forth through its stroke and the crank shaft rotates, the
connecting rod will change its position.

As shown in FIGS. 23A-23H and 24, the cylinders of the thermal
hydraulic engine according to the present invention may be
arranged radially. Utilizing a radial arrangement of the
cylinders in the thermal hydraulic engine may permit a more
immediate transfer of energy from the cylinders to the
crankshaft and whatever load is being placed on the engine.
Additionally, a radial arrangement of the cylinders may provide
a more direct path through the mechanical system of the engine
for forces generated by the working fluid. Furthermore, back
pressure, discussed in greater detail below, and other internal
loads from the piston and/or piston O-rings may be more directly
handled by the power stroke of the engine with radially arranged
cylinders.

An embodiment of a thermal hydraulic engine according to the
present invention that includes radially arranged cylinders may
include any number of cylinders. The number of cylinders in an
embodiment of the present invention that includes a radial
arrangement of cylinders may be an even number or an odd number.

The embodiment of the thermal hydraulic engine according to the
present invention shown in FIGS. 23A-23H and FIG. 24 includes
four cylinders 300, 302, 304, and 306. The cylinders may be
attached to frame 299. The pistons (not shown) within the
cylinders are connected through crank arms 308, 310, 312, and
314 to a connecting member 316. To facilitate rotation of the
crankshaft and the connecting member 316, the connection between
the crank arms 308, 310, 312, and 314 may be articulately
mounted to pistons (not shown) located within cylinders 300,
302, 304, and 306 or to connecting member 316. The connecting
member 316 may be interconnected through connecting member 318
to crankshaft 320.

FIGS. 23A-23H illustrate the various positions of the pistons,
connecting arms, connecting members, and crankshaft throughout a
revolution of the engine, as the cylinders experience both power
and return strokes. In FIG. 23A, piston 300 is in its power
stroke. Piston 302 is just beginning its power stroke.
Additionally, piston 304 has completed its cooling or return
stroke. On the other hand, piston 306 is in the beginning stages
of its cooling, or return, stroke.

In the view shown in FIGS. 23A-23H, the crankshaft is rotating
in a clockwise direction. Piston 304 has completed its cooling
cycle on its return stroke and is beginning its heating cycle,
but has not yet reached its power stroke range. By saying that
the piston has not reached its power stroke, it is meant that
the working fluid has not reached a pressure capable of moving
the piston at all or more than an insubstantial amount along its
power stroke. In other words, the pressure is not in a range to
move the piston and the piston is not physically in the range of
its power stroke.

FIG. 24 shows a three-dimensional perspective view of the
embodiment of the thermal hydraulic engine shown in FIGS.
23A-23H. As can be seen in FIG. 24, the cylinders may be mounted
to frame members 322, 324. Piston mounting frame members 322 and
324 typically are mounted to another structure or structures to
secure them.

In any embodiment of the present invention, and particularly,
in an embodiment that includes a radial arrangement of
cylinders, the cooling cycle of any one piston preferably
permits shrinking of the working fluid at a rate equal to or
faster than the expanding of the working fluid in a piston that
is in its power stroke during the return stroke of the piston in
question. If the cooling of the working fluid is not as rapid as
the increase in temperature in the working fluid, the working
fluid can create a "back pressure" that may restrict the
movement of the piston in its power stroke. The back pressure
may create an unnecessary load on the engine, hindering the
entire operation of the engine. This is particularly the case in
an embodiment of an engine according to the present invention
that includes a radial arrangement of cylinders since the
cylinders are typically arranged in opposing pairs.

If one cylinder experiences a back pressure as a result of a
less rapid cooling and shrinking of the working fluid, as
compared to the heating and expansion of the working fluid, in
another cylinder undergoing its power stroke at the same time,
the cylinder undergoing its power stroke will be inhibited in
its movement by the back pressure. As such, the back pressure
acts as an additional load on the engine in addition to whatever
load, such as a pump or other device that the engine is driving.

One way to help prevent the occurrence of back pressure is to
ensure that heat is removed from the working fluid quickly
enough. This may be accomplished by ensuring a flow of cooling
fluid sufficiently rapid to result in a removal of heat from the
working fluid in the cylinder undergoing a return stroke at a
rate equal to or greater than the transmission of heat to the
working fluid in the cylinder undergoing a power stroke. If, as
describe herein, the engine does not include heat exchangers,
then preferably, the rate of heat transfer from the working
fluid in the cylinder undergoing the return stroke is equal to
or greater than the rate of transmission of heat to the working
fluid in the cylinder undergoing the power stroke. Removal and
transmission of heat may be dependent upon characteristics of
the working fluid, the cooling source material, the heat
exchanger, among other factors.

The transmission elements are then connected to a load to
perform a desired function. For example, the engine could power
a water pump, an electric generator, and/or a FREON compressor,
among other elements.

In order to transmit heat to and remove heat from the working
fluid, the working fluid container preferably is in
communication with means for transmitting heat to and removing
heat from the working fluid contained in the working fluid
container. The same means may perform both heating and cooling.
Alternatively, the present invention could include separate
means for performing each function.

According to one embodiment, the means for transmitting heat to
and removing heat from the working fluid is a heat exchanger.
Depending upon whether it is desired that the working fluid be
heated or cooled, relatively warmer or relatively cooler water
or other material may be introduced into the heat exchanger.
Preferably, a thermal hydraulic engine according to the present
invention includes one heat exchanger for each working fluid
container, although an engine according to the present invention
could include any number of heat exchangers.

FIG. 11 shows an embodiment of heat exchanger or working fluid
container according to the present invention. According to this
embodiment, the working fluid container 176 is surrounded by the
heat exchanger 178.

This heat exchanger includes two openings, an inlet and an
outlet. A relatively hotter or cooler material may be introduced
into the heat exchanger to heat or cool the working fluid.
Whether the working fluid is heated or cooled depends at least
in part upon whether the material in the heat exchanger is
relatively hotter or cooler than the working fluid. The working
fluid container may include a plurality of fins or other devices
to increase the surface area of the working fluid container in
contact with the material introduced into the heat exchanger.

Among other alternatives for increasing heat transfer to the
working fluid is including a circulation pump in the working
fluid container. A circulation pump can create turbulent flow
for increased heat transfer speed.

The heat exchanger is one example of a means for transmitting
heat to or removing heat from the working fluid. The heat
exchanger can be built around the working fluid container
whether part of a containment system or not. In a heat
exchanger, typically, high and low temperature fluids are
brought into contact with the working fluid container.
Typically, the fluid circulating through the heat exchanger is
under relatively low pressure. However, the working fluid
changes temperature, depending upon whether it is desired to
heat or cool the working fluid. Therefore, the heat exchanger
preferably is also constructed of a material capable of
withstanding the pressures and temperatures that the fluid
circulating through it is at. Examples of materials that may be
utilized in the heat exchanger are polyvinylchloride (PVC) pipe,
metal pipe such as carbon steel, copper, or aluminum, cast or
injected molded plastic, or a combination of any materials
capable of withstanding the pressures and temperatures involved
in the heat exchanger.

It is not necessary that only a liquid be utilized in the heat
exchanger to transmit heat to or remove heat from the working
fluid. For example, gases or a combination of liquid and gases
may also be used in the heat exchanger to heat and/or cool the
working fluid.

One advantage of the present invention is that any high and low
temperature source material, whether liquids, or gases or
transmitted by another means may be used to heat and cool the
working fluid. For example, heated waste water from industrial
processes could be used to transmit heat to the working fluid.
Such water typically is cooled in some manner before being
discharged to the environment. Therefore, rather than being
wasted, the heat in this water could be utilized in the present
invention to produce mechanical and/or electrical energy. As
stated above, solar heating and cooling could also be used
according to the present invention. It is this ability to
utilize heat and cooling from unutilized sources, such as waste
heat, or free sources, such as the sun, that makes the present
invention so desirable.

If a fluid is used in the heat exchanger, preferably, the
liquid and/or gas should be under at least some amount of
pressure to ensure that the liquids and/or gases flow through
the heat exchanger. As the heated liquid and/or gas moves
through the heat exchanger, it will transfer its greater heat
energy to the working fluid having a lower heat energy. The
working fluid will then expand, applying force against a piston,
flexible barrier or other member, thereby producing mechanical
energy.

When the working fluid has absorbed as much heat as is possible
or as is desired from the heat exchanger, a relatively cooler
liquid and/or gas may be transferred through the heat exchanger.
The heat in the working fluid will then, according to natural
laws, flow to the relatively cooler liquid and/or gas in the
heat exchanger.

FIG. 22 shows an alternative embodiment of a heat exchanger
according to the present invention. According to this
embodiment, the heat exchanger 212 is located within the working
fluid container 214. According to this embodiment, the working
fluid container is also continuous with the piston. According to
other embodiments that include the heat exchanger within the
working fluid container, the working fluid container may not be
continuous with the cylinder. In FIG. 22, distance a represents
the travel of the piston between its maximum positions at the
power and return strokes. The end 216 of the working fluid
container 214 may be sealed with a flange 218 secured between a
flange 220 on the working fluid container and an end flange 22
secured to the working fluid container flange 220 with bolts
224.

FIG. 5 shows a simple version of a three cylinder engine
according to the present invention. The components shown in FIG.
5 may not necessarily be in the same physical position in
relation to each other in the engine and are shown here in this
arrangement for ease of understanding. The engine may also
include other components not necessary include in these
embodiments or shown in this Figure.

The engine shown in FIG. 5 includes three cylinders 100, 102
and 104. A piston 106, 108, and 110, respectively, is disposed
within each of the cylinders. Each of the pistons is connected
to a connecting rod, 112, 114, and 116, respectively, that is
connected to a crank shaft 118.

The number of cylinders and pistons included in the invention
may vary, depending upon the embodiment and factors described
above. An engine utilizing a piston such as that shown in FIGS.
14 and 15 may utilize only two cylinders and pistons since the
pistons will be pushed back into the cylinder by the working
fluid entering the side of the cylinder where the piston is
attached to the connecting rod. This is because there is less of
a need to maintain the speed of the engine to ensure that the
pistons will travel back into the cylinders than is necessary
when a power a return stroke is not utilized. Accordingly,
without utilizing the power return stroke and only utilizing
forward power stroke, it is preferable that the engine include
at least three cylinders.

Due to the slow moving nature of the pistons in an engine
according to the present invention, it may be necessary to
include three pistons to ensure that the pistons will complete
their return stroke. With three pistons, at least one piston
will always be in a power stroke, to help ensure that other
piston will help complete their return stroke. This occurs
because the one piston is always in the power stroke will be
furthering the rotation of the crank shaft thereby helping to
move the other pistons along their return stroke.

However, an engine according to the present invention may
include any number of cylinders. For instance, engines can be
built with 16, 20, or more cylinders for larger electric power
plant operations.

The crank shaft is interconnected with a load. The load could
be a mechanical device driven by the crank shaft. Another
example of a load could be an electric generator that is driven
by the crank shaft. The crank shaft is also connected to a water
valve 122 that controls the flow of high and low temperature
liquid and/or gas into the heat exchangers.

The cylinders 100, 102, and 104 are each interconnected via a
high pressure hose, 124, 126, and 128, respectively, to a
working fluid container, 130, 132, and 134, respectively. The
working fluid containers 130, 132, and 134 are enclosed within
heat exchangers 136, 138, and 140, respectively. The working
fluid may be contained within the space defined by the heat
exchangers 130, 132, and 134, the high pressure connectors 124,
126, and 128 and the interior of the cylinders 100, 102, and
104. Of course, in embodiments that include a fluid containment
system, the working fluid is contained within the working fluid
container. As is evident, in embodiments without the working
fluid containment system, the space that the working fluid is
contained in changes volume as the piston moves within the
cylinder.

FIG. 6 shows a series of depictions of the three cylinder
engine shown in FIG. 5 as the cylinders cycle. In the embodiment
shown in FIG. 6, 141 represents an off-center lobe cam with
rocker arm lever and/or push rods to push open water valves. The
cam shaft controls the flow of heat and cooling to the working
fluid. Each cylinder/heat exchanger/working fluid container is
represented by 1, 2, and 3.

The flow of heating and cooling is represented by high
temperature water flow into the system 142, low temperature into
the system, 144, high temperature return 146, and low
temperature return 148. Flow from the source of high temperature
to the system is represented by 150, the flow of low temperature
from the low temperature source to the system is 152, the flow
from the system to the source of high temperature is represented
by 154, and the flow from the system to the source of low
temperature is represented by 156.

As the cylinders cycle as shown in FIG. 6, the high and low
temperature fluid flows in and out of the heat exchangers
depending upon whether the particular cylinder involved is
moving in one direction or another. As shown in FIG. 5, the
opening and closing of the valves directing high and low
temperature fluid into the heat exchanger may be controlled by a
cam shaft directly or indirectly connected to a crank shaft
driven by the cylinders.

An indirectly connected cam shaft could be connected to the
crank shaft with a timing chain type connection. Of course, any
connection could be used to connect the cam shaft to the crank
shaft. The cam shaft could be an off-center lobe cam with rocker
arm lever and/or push rods to push open water valves leading to
the heat exchangers.

FIG. 7 shows an embodiment of a thermal hydraulic engine
according to the present invention that includes four cylinders
158, 160, 162, and 164. The valves 166 and 168 transmitting hot
and cold fluid to and from the heat exchanger are directly
controlled by the crank shaft 170. In FIG. 7, piston 158 is in
the process of beginning its power stroke. Hot fluid is flowing
into heat exchanger 172 associated with piston 158 and also
being withdrawn from heat exchanger 172.

Circulating pumps may be driven directly from the crankshaft
power directly or indirectly. Indirectly driven circulation
pumps could be driven through hydraulic pumps and/or motors.

The cooler fluid, in this case water used to cool the working
fluid may be obtained from water pumped out of a well by the
engine. As is seen in the embodiment shown in FIG. 4, the
engine, through a transmission, drives a pump that pumps water
from a water source, such as an underground well. An embodiment
such as that shown in FIGS. 2 and 4 may be self sufficient and
not require any outside power. Of course, such an embodiment
could be connected to a power line to drive the pump during
times of insufficient light, whether during cloudy days or at
night. Alternatively, batteries could be provided to drive the
circulation pump at such times.

FIG. 1 shows a general schematic drawing of a power plant
utilizing a thermal hydraulic engine according to the present
invention. In general, such a power plant includes a high
temperature source 1, a low temperature source 3, a heat
exchanger 5, a thermal hydraulic engine 7, which, in this case,
refers to the working fluid and cylinders themselves, a
transmission 9 of some type, perhaps a flywheel 11 to maintain
the momentum of the engine, and an electric generator 13. Of
course, the power plant need not necessarily include a flywheel
and need not derive an electric generator. The power plant could
also include additional components not shown in FIG. 1 and/or
not included in the embodiment shown in FIG. 1.

FIG. 2 shows an embodiment of a thermal hydraulic engine that
utilizes solar energy to provide heat to heat the working fluid
and an evaporative cooling system to remove heat from the
working fluid. FIG. 2 illustrates the flow of heating and
cooling water through the various components of the system. Of
course, a material other than water may be utilized to heat and
cool the working fluid.

As cooling water enters one heat exchanger associated with one
cylinder, to draw heat out of the system, the hot water that is
created as the cooling water absorbs heat from the working fluid
may be recirculated to a hot water reservoir, if the system
includes a reservoir.

The system shown in FIG. 2 includes solar hot water panels 2 to
heat water that will cause the expansion of the working fluid.
Water heated by the hot water panels will flow through at least
one water directing valve 4 that directs the heated water to a
hot water reservoir 6. From the hot water reservoir 6, the
heated water will flow to a hot water pump 8. The hot water pump
8 will circulate the heated water to the thermal hydraulic
engine (not shown) and then back to the solar hot water panels 2
to be heated again.

The embodiment shown in FIG. 2 also includes an evaporative
cooling system 10 to provide water that is cooler than the water
heated by the solar hot water panels 2 to remove heat from the
working fluid. Water cooled by the evaporative cooling system 10
flows out of the evaporative cooling system through at least one
water directing valve 4. The water directing valve directs the
cooled water to a cool water reservoir 12. From the cool water
reservoir 12, the cooled water will flow to a cool water pump
14. The cool water pump 14 will circulate the cooled water to
the thermal hydraulic engine (not shown) and then back to the
evaporative cooling system 10 to be cooled again.

FIG. 3 shows an embodiment of the interconnection between the
crank shaft 15, driven by the thermal hydraulic engine (not
shown in FIG. 3), and the elements making up the load on the
engine. In this embodiment, the crank shaft 15 is connected to a
chain drive gear and sprocket 17 that includes two relatively
large gears 19 and 21 connected to ultimately to a smaller gear
23. As can be appreciated, the rotation of the crank shaft 15
will be greatly magnified by the gear in the embodiment shown in
FIG. 3. FIG. 3a shows an enlarged side view of the chain drive
gear and sprocket 17, showing gears 19, 21, and 23 and chains 20
and 22 driven by and driving the gears.

The chain drive gear may be connected to a hydraulic pump 25
and motor gear up 27 which is ultimately connected to an
electric generator 29. A flywheel 31 may be interconnected
between the hydraulic pump and motor gear up to help maintain
the cycling of the engine.

FIG. 4 represents a schematic view of another embodiment of a
solar powered thermal hydraulic engine and some associated
elements according to the present invention. Heat is delivered
to and removed from the working fluid by relatively hotter and
cooler water. As with any embodiment, a material other than
water may be used to deliver heat to and remove heat from the
working fluid. FIG. 4 also shows the flow of heated water
through the system.

The embodiment shown in FIG. 4 includes the thermal hydraulic
engine 33. Solar panels 35 provide the heat that heats the
working fluid in the engine. The heated water then travels to a
series of valves 37, 39, 41, and 43. The number of valves may
depend upon the number of cylinders in the engine, the number of
heat exchangers, and how the water is distributed to the heat
exchangers and cylinders, among other factors.

The valves 37, 39, 41, and 43 deliver the water to the heat
exchanger(s) 45. The heated water then heats the working fluid
in the engine 33. After delivering its heat to the working
fluid, the heated water is directed through valves 47, 49, 51,
and 53 and then back to the solar array 35.

A circulating pump 55 drives the flow of the heated water. The
circulation pump 55 may be powered by electricity generated by
photovoltaic cells (not shown).

The thermal hydraulic engine 33 may be connected to
transmission 57. In this embodiment, the engine 33 drives a pump
59. The pump 59 may be utilized to pump water from a water
source 61. The water source 61 may include a well, reservoir, or
tank, among other sources. The water may be pumped from the
water source 61 into a water storage pipeline 63.

Water from the water source 61 may be utilized as the source of
cooling water for cooling the working fluid as well as a source
of water to be heated to provide heat to the working fluid.
Water for either function may be stored in a storage tank 65.

The components of the engine according to the present invention
may mounted on a frame. FIG. 21 shows an embodiment of a thermal
hydraulic engine according to the present invention that
includes four cylinders wherein the components of the engine are
mounted to a frame A.

To simplify the explanation of the operation of the present
invention, the functioning of a three cylinder engine according
to the present invention will be described. FIG. 5 shows an
example of such an embodiment. The working fluid is contained
within the cylinder and the working fluid container is
surrounded by the heat exchanger. Therefore, in a sense, the
heat exchanger acts as a containment system.

Given the fact that there are three cylinders 67, 69, and 71
and three pistons 73, 75, and 77 in the embodiment described
here, each piston preferably powers the crank shaft 79 about a
rotation of at least 120.degree., so that one piston is always
in operation powering the crank shaft rotation. The operation of
the engine will be described with the assumption that one piston
will be starting its power stroke.

To begin the power stroke, the working fluid must be heated.
The embodiment shown in FIG. 5 includes three heat exchangers
132, 136, and 138 to introduce heat to and remove heat from the
working fluid. The difference between the working fluid in a
heated state and a cool state may vary, depending upon the
embodiment. According to one embodiment, the difference between
the high temperature of the working fluid and the low
temperature of the working fluid is about 40-60.degree. F.
However, the differential between the high and low temperatures
of the working fluid may be larger or smaller.

The high temperature of the working fluid may be anywhere from
about 80-200.degree. F. The range of temperatures of the high
temperature of the working fluid may also be from about
120-140.degree.. However, any temperature for the high
temperature of the working fluid could be utilized as long as it
is higher than the lower temperature of the working fluid. In
fact, super-heated water above 212.degree. F. could also be
utilized.

The low temperature of the working fluid could vary from about
35.degree. F. to about 85.degree. F. According to one embodiment
the low temperature may be from about 70.degree. to about
85.degree. F. However, as stated above regarding the high
temperature, the low temperature of the working fluid may be any
temperature, as long as it is lower than the high temperature of
the working fluid. The greater the differential in the high and
low temperatures, the greater the possibility for heating the
cooling the working fluid.

The temperature of the working fluid may also be defined by
defining the highest temperature of the working fluid relative
to the lowest temperature of the working fluid. Accordingly, the
difference in temperatures of the working fluid may be up to
about 60.degree. C. Alternatively, the difference in
temperatures of the working fluid may be between about
60.degree. C. and about 120.degree. C. Other ranges for the
difference in temperatures of the working fluid include between
about 120.degree. C. and about 180.degree. C. and between about
180.degree. C. and about 240.degree. C.

Prior to starting the operation of the engine, the working
fluid may be pressurized to help maintain a seal between the
piston and the wall of the cylinder. A positive pressure
maintained in the cylinder may help to force a seal in the area
between the piston and the cylinder. For example, the working
fluid could be pre-pressurized to about 200 lbs. per square
inch. If the working fluid is pre-pressurized, it may be
pressurized to an extent such that during the contraction of the
working fluid as heat is removed from the working fluid, the
pressure within the cylinder never drops below 0. However, it is
not necessary that the working fluid be pre-pressurized at all.

FIG. 10 represents a graph showing the operating range of
temperatures and pressures that an embodiment of a thermal
hydraulic engine utilizing a working fluid.

As the working fluid is heated and it starts to expand, the
force of the fluid is transmitted to the piston, thereby moving
the piston. According to one embodiment of the present invention
including three cylinders, the rotation of the crank shaft does
not begin until the connecting rod 174 has moved to a point
about 20.degree. past top dead center as shown in FIG. 8.

As stated above, in a three cylinder embodiment, the piston
must power the crank shaft around at least 120.degree. since
there are three pistons and 360.degree. in a complete rotation
of the crank shaft. Similarly, in a four cylinder engine, each
piston must power the crank shaft about 90.degree.. The
corresponding number of degrees that the piston must power the
crank shaft rotation may be calculated simply by dividing
360.degree. by the number of pistons.

Given the fact that the rotation of the crank does not commence
until the connecting rod has moved about 20.degree. beyond top
dead center, the calculation of the 120.degree. of the power
stroke of the piston will be calculated from this 20.degree.
starting point of the rotation. However, the power stroke of the
next piston will be started upon the connecting rod reaching
120.degree. beyond top dead center. Therefore, there will a
20.degree. overlap between the power stroke of the first
cylinder and the second cylinder. This will help to ensure a
smooth transition between pistons with the effective turning
force being transmitted to and from the crank shaft being
maintained thoroughly constant. The smooth transition of power
is assisted by the fact that as any piston is traveling through
its power stroke, it not only powers the rotation of the crank
shaft or other device that harnesses the movement of the piston
but it may also help to drive the other pistons in the engine on
their return stroke.

As shown in FIG. 9, the heat source associated with the first
cylinder preferably is cut off when the connecting rod reaches
about 120.degree. beyond top dead center, according to this
embodiment. Next, the source of cool fluid is started into the
heat exchanger when the connecting rod reaches about 140.degree.
beyond top dead center. As the return stroke of the first piston
continues and the rotation of the connecting rod and crank shaft
continue, when the connecting rod reaches about 300.degree.
beyond top dead center, the source of cold fluid to the heat is
turned off and the source of high temperature fluid to the heat
exchanger is started again.

The points at which the sources of high and low temperature
fluid are introduced into the heat exchanger may vary, depending
upon the embodiment of the invention. One factor that may alter
the flow of the high and low temperature fluid into the
exchanger is whether or not the working fluid is pre-pressurized
as described above. The speed of the movement of the piston and,
hence, the crank shaft may be increased by increasing the flow
of high temperature fluid into the heat exchanger. The speed of
operation of the engine and the horse-power output may also be
increased by increasing the temperature differential between
high and low temperature fluids introduced into the heat
exchanger and, hence the working fluid.

At the 300.degree. rotation point, when the source of high
temperature fluid is reintroduced into the heat exchanger, the
working fluid has come back to its base temperature pressure and
volume. It is these volume, temperature and pressure parameters
that are utilized to calculate the engine size, flow of high and
low temperature fluid to the heat exchanger, engine load,
cylinder size, cylinder number, and many other operating and
design parameters of the invention.

The flow of high and low temperature fluid into the heat
exchanger described above may be controlled in a variety of
ways. For instance, a timing gear may be directly or indirectly
connected to the crank shaft. The timing gear may then
mechanically actuate valves that control the flow of high and
low temperature fluid into the heat exchanger based upon the
position of the crank shaft. Alternatively, a cam shaft rotated
by the crank shaft may operate an electrical system that
electrically controls the flow of high and low temperature fluid
into the heat exchanger.

Other methods that may be utilized to control the flow of high
and low temperature fluid into the heat exchanger can include
lasers, computer programs, optical devices, mechanical push
rods, connecting rods, levers, or other manual and/or automatic
devices. As will be appreciated, a complex computer control
could optimize the operation of a thermal hydraulic engine
according to the embodiment, just as electronic control has
helped to optimize the operation of internal combustion engines
in modern automobiles. A complex electronic control system can
simultaneously monitor and control a wide variety of parameters,
optimizing the operation of the engine.

As stated above, the thermal hydraulic engine of the present
invention may include a mechanical valve for directing the flow
of working fluid and other fluids. FIG. 31 shows one example of
a rotating valve that may be utilized to direct the flow of
coolant and/or working fluid in a thermal hydraulic engine
according to the present invention. The valve shown in FIG. 31
includes a connector 560 connected to a valve body 562. The
valve body houses a valve rotor 564 that rotates within the
valve body. Valve rotor 564 includes a plurality of outlets 566,
568, 570, and 572. Valve body 562 may be connected to an anchor
block 574 or other structure to anchor the valve. The valve body
and valve rotor may be kept by a cap 576. Valve body 562 also
includes outlets 578, 580, 582, and 584. Outlets 578, 580, 582,
and 584 are connected to outlet pipes 586, 588, 590, and 592.
Valve body outlets 578, 580, 582, 584 are also aligned with
rotor valve outlets 566, 568, 570, 572, such that as the valve
rotor rotates and the outlets 566, 568, 570, and 572 are aligned
with the valve body outlets 578, 580, 582, and 584, coolant,
working fluid, or other fluids will flow to the desired
location.

The valve rotor 564 may be turned through the geared operation
of a timing chain connected to the main shaft of the crankshaft.
The embodiment shown in FIG. 31 includes sprockets for
connecting to the timing chain.

Rather than rotating valve, flow of fluids in the present
invention may be controlled mechanically with the use of other
types of valves, including cam/pushrod/rocker arm time
mechanisms. The flow of fluids may also be controlled with an
electric solenoid valve. Any other valve may also be utilized to
direct the flow of fluids in the present invention.
Additionally, a rotating valve such as that shown in FIG. 31 may
be included in any engine according to the present invention.

The thermal hydraulic engine according to the present invention
may include an engine cranking system with pistons operating
independently of each other. In typical in-line, V-type, or
radially designed engines, each piston is mechanically connected
to each of the other pistons. Internal combustion engines use
this mechanical reliance to push exhaust gases out of the
engine, pull fresh gas into the piston chamber, and pressurize
gas prior to combustion. However, less mechanical reliance may
be required in a thermal hydraulic engine according to the
present invention. For example, if the cylinders include two
ports, mechanical interconnection of all pistons may not be
necessary. The return of the piston in such systems is typically
accomplished mostly by pressurization of the opposite side of
the piston. This return mechanism also supplies crankshaft drive
power.

The present invention may utilize a crankshaft that can be
turned by a free releasing arm mechanism that is able to slide
freely around the crankshaft in a return direction, lock onto
the crankshaft in a forward or power direction. FIGS. 32-35 show
an example of such a crankshaft. The crankshaft shown in FIGS.
32-35 includes a ratchet-type mechanism. The shaft shown in
FIGS. 32-35 can be used in conjunction with multiple crank arms
to provide a continuously turning shaft.

FIG. 32 shows a crank arm 587 connected to a crankshaft 589.
The crankshaft 589 includes an indentation 591 that receives a
portion of the crank arm 587. As can be seen in FIG. 32, crank
arm 587 will cause a rotation of shaft 589 up until the point
that crank arm 587 slips out of recess 591. Preferably, crank
arm 587 will no longer engage recess 591 at a point
substantially near the end of the power stroke of a piston
connected to crank arm 587 so that the power of the piston is
substantially and entirely communicated to the crankshaft 589.
The crank arm 587 will then ride along a surface of the
crankshaft 589 as the piston is on its return stroke. As the
piston again begins its power stroke, the crank arm 587 will
then start to travel back along the surface of the crankshaft
until it engages a recess.

FIG. 33 shows an embodiment of a ratchet-type crankshaft
illustrating the position of a crank arm throughout a power
cycle of a piston. FIG. 34 represents an embodiment of a
cylinder, crank arm, and crankshaft including a ratchet-type
movement mechanism. FIG. 34 also illustrates the various
positions of the crank arm during the movement of the piston.

FIG. 35 shows another embodiment of a crank arm and crankshaft
utilizing a ratchet-type mechanism. FIG. 36 shows a crank moment
arm that includes stiffening ribs 599 to reinforce the crank
moment arm so further ensure that it can withstand the great
pressures generated by the present invention.

Rather relying upon heat exchangers, heat may be imparted to
the working fluid directly. An example of an embodiment of a
thermal hydraulic engine according to the present invention that
includes direct transmission of heat to the working fluid is
shown in FIG. 27. The embodiment shown in FIG. 27 includes four
radially arranged cylinders. The engine includes a centrally
located rotating valve 360 to which each cylinder is connected.
Each cylinder is also connected to a working fluid reservoir to
which heat is directly imparted.

Directly heating the working fluid does not utilize a heat
exchanger and it does not use the heated liquid to transfer heat
from a heat source to the working fluid. The direct transfer
method directly heats the working fluid with the heat source. As
can be appreciated, there is no loss of heat associated with the
use of heat exchangers.

FIG. 28 provides an example of an embodiment of a working fluid
container that may be utilized in a thermal hydraulic engine
utilizing direct heat transfer. The working fluid container or
reservoir shown in FIG. 28 includes an elongated tube 348.
Although the working fluid container may have any desired shape,
it may include a large amount of surface area relative to the
volume so as to increase the rate of heat transfer to the
working fluid.

The embodiment of the working fluid container shown in FIG. 28
includes a 20 ft. long pipe that is 4 inches in diameter made of
"Schedule 80" pipe. The pipe may include an assembly 350 for
joining the pipe to conduit for connecting the working fluid
reservoir to the cylinder. FIG. 29 shows an end view of the
pipe, shown in FIG. 28, showing a flange 352. Flange 352 may
include a plurality of holes 354 for utilizing bolts 356 to
connect the flange to another flange for connecting to a conduit
for connecting to the cylinder.

The embodiment of the working fluid reservoir shown in FIGS. 27
and 28 also includes cooling element 358 inserted into the pipe
348. A cooling fluid may be introduced into conduit 358 to cool
the working fluid. The conduit 358 may be interconnected with
the rotating valve 360 for directing cooling fluid to the
relevant working fluid reservoir.

In order to accommodate high pressures inherent in some working
fluids, the cooling fluid conduit 356 preferably is made of a
material capable of withstanding the high pressures. According
to one embodiment, 3/4 inch high pressure steel pipeline is
utilized. Although the pressure of the working fluid may be
high, the pressure of the coolant may be low, for example, in
one embodiment, the pressure of the coolant was from about 32 to
about 80 psi.

FIG. 30 shows a close-up cross-sectional view of a connection
between the working fluid reservoir, the coolant conduit 359,
flanges 352 and 353, gasket 355, and bolts 357.

In the embodiment shown in FIG. 27, each of the working fluid
reservoirs 362, 364, 366, 368 is placed within a parabolic solar
heat collector 370, 372, 374, and 376, respectively. The solar
heat collector imparts heat to the working fluid. As the working
fluid expands, it powers the cylinders.

At the appropriate time, rotating valve 360 directs coolant
into each of the working fluid reservoirs. As the coolant is
circulated through the working fluid reservoirs, it is heated.
The heated coolant is directed to a hot-cold separator 378. To
augment the heat imparted to the working fluid by the solar heat
collectors, the present invention may direct heated coolant
through the coolant conduit 356. Hot-cold separator 378
preferably separates flow of coolant from working fluid
reservoirs undergoing expansion from coolant exiting working
fluid cylinders undergoing contraction.

Heat may be withdrawn from coolant in heat exchanger 380. Heat
from coolant may be stored in heat storage device 382.

Flow of coolant may be controlled by a plurality of pumps. The
embodiment shown in FIG. 27 includes an hydraulic motor coolant
pump 384 for directing coolant from the heat exchanger 380 to
rotating valve 360. The hydraulic motor coolant 384 may be
driven by the thermal hydraulic engine.

The present invention may also include hydraulic motor heat
recycle pump 386. Hydraulic motor heat recycle pump 386 may pump
coolant from heat storage device 382 to the rotating valve 360.
Hydraulic motor heat recycle pump 386 may also be driven by the
thermal hydraulic engine.

The embodiment of the thermal hydraulic engine shown in FIG. 27
is shown being utilized to drive a hydraulic pump (not shown).
Conduits 390 and 392 are for directing hydraulic fluid from the
hydraulic pump operated by the thermal hydraulic engine to
various loads that are desired to be driven by the thermal
hydraulic engine. As stated above, in the embodiment shown in
FIG. 27, hydraulic motor coolant pump 384, hydraulic motor heat
recycle pump 386, and water pump 388 are driven by the thermal
hydraulic engine. Arrows on lines 390 and 392 indicate the
direction of flow of hydraulic fluid to the loads.

Operation of heat exchanger 380 may be enhanced by pumping
water in conduits 394 and 396 into, respectively, water pumped
by water pump 388.

A thermal hydraulic engine according to the present invention
may be built in any size. For example, very small engines for
use in applications such as biomechanical applications, to large
megawatt power plants may incorporate the thermal hydraulic
engine of the present invention. In fact, the thermal hydraulic
engine can be designed for use in any application that requires
the power of mechanical energy.

A very small engine could include pistons about 0.5 cm to about
1 cm in diameter. Such an engine could include working fluid
reservoirs about the size of a typical body thermometer. In
fact, such engines could utilize heat at about typical human
body temperature as a heat source. Cooling could be provided by
an external evaporative system. Such an engine could be used in
the human or other body. One example of a use for such an engine
is as a heart pump. Another example of an application is for
hormone injection. For example, such an engine could be used for
people with a failed lymphatic system. Such an engine could
provide, for example, from about 0.01 horsepower to about 0.1
horsepower.

On the other end of the spectrum, very large engines could be
built within the scope of the present invention. For example, an
engine that could generate about 350 million horsepower could
provide about 500 megawatt electric generating capabilities.
Such an engine could utilize a piston having a diameter of about
48 inches to about 96 inches. The engine could be built in a
heavily reinforced concrete and steel structure.

An engine capable of pumping water could generate from about
10, about 50, about 200 horsepower or anywhere in between.

FIG. 37 shows an embodiment of a one horsepower water pump
powering a thermal hydraulic engine according to the present
invention. Heat to expand the working fluid is provided by a
parabolic solar heat collector 400; the solar collector
preferably includes a drive 402 for tracking movement of the
sun. The working fluid is delivered to engine 406. Power
produced by engine 406 is transmitted by transmission 408 to
pump 409. The invention may include control 410 for controlling
flow of coolant. The engine may also include battery 412 for
providing power.

FIG. 38 shows an overhead view of the solar heat collectors
400. The engine, shown in FIGS. 37 and 38, includes direct
thermal heat exchange tubes 414. A photovoltaic panel 416 may
also be provided to provide electrical power for certain aspects
of the invention, such as the tracking control and cooling
control.

FIG. 39 shows an embodiment of a seasonal tracking chain drive
with counterweight that may be utilized to tilt the solar array
in the proper position throughout the year. The embodiment shown
in FIG. 39 may include chain drive 600, motor 602, and
counterweight 604. The motor may be an suitable motor. For
example, the motor could be a high torque, low rpm, 12 volt dc
motor. FIG. 39 also shows the normal position 606 of the solar
array. The array pivots about pivot 608. The pivot could be
provided by a hinge or other pivotable device.

FIG. 40 shows an embodiment of a thermal hydraulic engine
according to the present invention that utilizes electric heat
as a source to impart heat to the working fluid. The embodiment
shown in FIG. 40 includes four radially arranged cylinders. FIG.
40 also shows gearing that may be utilized to gear up the power
produced by the engine.

The embodiment shown in FIG. 40 includes working fluid
reservoirs 720 comprising 4 inch diameter, 24 inch long, pipe.
Coolant is circulated through the working fluid in 3/4 inch line
700. Heat is provided by an electric heat element 718 that may
utilize 120 V AC power. The coolant fluid reservoirs may be
closed by a 2 inch welded neck flange 724.

The pistons 702, 704, 706, and 708 included in cylinders 710,
712, 714, and 716 in the embodiment shown in FIG. 40 are two
inches in diameter and 8 inches long. The outside diameter of
the pistons 702, 704, 706, and 708 is 4 inches. The cylinders
are radially arranged as in the embodiment shown in FIG. 27.

FIG. 40 also illustrates a plurality of gears and connecting
belts or chains, collectively identified as 722, that may be
used to gear up the power generated by the thermal hydraulic
engine.

FIG. 41 shows an alternative view of the engine shown in FIG.
40.

FIG. 43 illustrates an embodiment of a thermal hydraulic engine
according to the present invention that includes a passive solar
collector 900. Hoses 902 and 904 connect the solar collector to
a double acting cylinder 906. The engine is used to pump water
from a well.

FIG. 44 illustrates represents a further embodiment of a
cylinder, piston and crank arm according to the present
invention.

The foregoing description of the invention illustrates and
describes the present invention. Additionally, the disclosure
shows and describes only the preferred embodiments of the
invention, but as aforementioned, it is to be understood that
the invention is capable of use in various other combinations,
modifications, and environments and is capable of changes or
modifications within the scope of the inventive concept as
expressed herein, commensurate with the above teachings, and/or
the skill or knowledge of the relevant art. The embodiments
described hereinabove are further intended to explain best modes
known of practicing the invention and to enable others skilled
in the art to utilize the invention in such, or other,
embodiments and with the various modifications required by the
particular applications or uses of the invention. Accordingly,
the description is not intended to limit the invention to the
form disclosed herein. Also, it is intended that the appended
claims be construed to include alternative embodiments.

---

  
   
**US Patent # 5,899,067**

**( May 4, 1999 )**

**Hydraulic Engine Powered by Introduction and
Removal of Heat from a Working Fluid**

**Brian HAGEMAN**

**Abstract --** A thermal hydraulic engine including a
frame. A working fluid changes volume with changes in
temperature. A working fluid container houses the working fluid.
A cylinder secured to the frame includes an interior space. The
cylinder also includes a passage for introducing the working
fluid into the interior space. A piston is housed within the
interior space of the cylinder. The working fluid container, the
interior space of the cylinder, the piston, and the working
fluid container define a closed space filled by the working
fluid. The engine also includes means for transmitting heat to
and removing heat from the working fluid, thereby alternately
causing the working fluid to expand and contract without
undergoing a phase change. The piston moves in response to the
expansion and contraction of the working fluid.   
Inventors:  Hageman; Brian C. (Phoenix, AZ)   
Appl. No.:  08/701,222   
Filed:  August 21, 1996

**Current U.S. Class:  60/516 ; 60/530**   
**Current International Class:  F03C 1/00 (20060101); F03G
7/06 (20060101); F01B 1/00 (20060101); F01B 029/08 ()**

**References Cited [Referenced By]**   
**U.S. Patent Documents**

 2963853  December 1960  Westcott, Jr.   
 3055170  September 1962  Westcott, Jr.   
 3183672  May 1965  Morgan   
 3434351  March 1969  Poitsas   
 3984985  October 1976  Lapeyre   
 3998056  December 1976  Clark   
 4027480  June 1977  Rhodes   
 4107928  August 1978  Kelly et al.   
 4283915  August 1981  McConnell et al.   
 4375152  March 1983  Barto   
 4441318  April 1984  Theckston   
 4452047  June 1984  Hunt et al.   
 4458488  July 1984  Negishi   
 4488403  December 1984  Barto   
 4509329  April 1985  Breston   
 4530208  July 1985  Sato   
 4553394  November 1985  Weinert   
 4637211  January 1987  White et al.   
 4747271  May 1988  Fischer   
 5025627  June 1991  Schneider   
 5195321  March 1993  Howard

**Foreign Patent Documents**

 3232497  Feb., 1983  DE   
 24709  Mar., 1905  GB

**Description**

**FIELD OF THE INVENTION**

The invention relates to an engine that is powered by the
expansion and contraction of a working fluid as heat is
alternately applied to and removed from the working fluid.

**BACKGROUND OF THE INVENTION**

Typically, energy is not in readily utilizable forms. Many
means exist for converting one type of energy to another. For
example, an internal combustion engine can turn the explosive
force of a fuel burned in its cylinders into mechanical energy
that eventually turns the wheels of a vehicle to propel a
vehicle. An internal combustion engine channels energy resulting
from the burning of a fuel in a cylinder into a piston. Without
the cylinder and piston, the energy resulting from the burning
of the gas would simply spread out in every available direction.
Another example of a device to convert one form of energy into
another is a windmill. If connected to an electric generator,
windmills can convert the mechanical action of moving air into
electricity.

While an internal combustion engine typically produces
mechanical energy from the burning of fossil fuels, such as
gasoline, diesel fuel, or natural gas or alcohols, other
attempts have been made to produce mechanical energy from the
movement of members such as pistons by means other than the
burning of fossils fuels. However, most of these devices still
operate on the basic principle of providing a force to drive a
moveable member such as a piston. The difference among the
various devices in the way in which the force is produced to
move the piston and the way in which the force is controlled.

Some of these devices utilize the movement of a working fluid
to drive a moveable member, such as a piston. Other devices
utilize the phase change in a liquid to drive a moveable member.
In their operation, some devices utilize valves to control the
flow of a working fluid in the production of mechanical energy
by moving a moveable member.

Due to the worldwide and ever increasing demand, research
constantly focuses on ways to produce energy or power the
devices that we rely on in our daily lives. In recent years,
another area of research has included alternative sources of
energy. Such research has constantly increased. Among the
reasons for the increased research is an increased awareness of
the limited amount of fossil fuels in the earth. This research
may also be spawned by an increased desire to provide energy for
people living in remote locations around the world who now live
without power.

Among the alternative sources of energy on which research has
been focused is solar energy. Solar energy has been captured by
photovoltaic cells that convert the sun's energy directly into
electricity. Solar energy research is also focused on devices
that capture the sun's heat for use in a variety of ways.

As discussed above, in relation to the internal combustion
engines and windmill examples, the problem being addressed both
by photovoltaic solar cells and solar heating devices is the
conversion of one type of energy to another type of energy. In
solar cells, the energy in sunlight is used to excite electrons
in the solar cells, thereby converting the sun's energy to
electrical energy. On the other hand, in solar heating cells,
the energy of the sun is typically captured by a fluid, such as
solar hot water panels typically seen on the rooftops of
residences.

**SUMMARY OF THE INVENTION**

The present invention was developed with the above described
problems in mind. As a result, the present invention is directed
to a new device for converting one form of energy to another.
The present invention may also utilize solar or other
unconventional forms and/or sources of energy.

Accordingly, the present invention provides a thermal hydraulic
engine that utilizes the expansion and contraction of a fluid by
alternately transmitting heat to and removing heat from an
operating fluid. The energy may provide mechanical and/or
electrical energy.

One advantage of the present invention is that it may utilize a
variety of sources of heat to heat and/or cool the working
fluid.

Consequently, another advantage of the present invention is
that it is substantially non-polluting.

Along these lines, an additional advantage of the present
invention is that it may run off heat energy and, therefore, may
be solar powered.

Furthermore, an advantage of the present invention is that,
since it may be solar powered, it may be utilized to provide
power in remote areas.

An additional advantage of the present invention is that it may
utilize heat and/or heated water produced by existing processes.
Accordingly, the present invention may make use of heat energy
that is otherwise currently not utilized and discarded as waste.

A still further advantage of the present invention is that it
may operate without using fossil fuels.

It follows that an advantage of the present invention is that
it may produce energy without contributing to the abundance of
waste gases and particles emitted into the atmosphere by the
burning of fossil fuels.

Also, an advantage of the present invention is that it may
include a relatively simple design that eliminates the need for
a complex series of valves to control the flow of a working
fluid through the system.

Accordingly, a further advantage of the present invention is
that it provides a simple design, thus reducing construction and
maintenance costs.

In accordance with these and other objectives and advantages,
the present invention provides a thermal hydraulic engine. The
engine includes a frame. The engine utilizes a working fluid
that changes volume with changes in temperature. A working fluid
container houses the working fluid. A cylinder is secured to the
frame and includes an interior space. The cylinder also includes
a passage for introducing the working fluid into the interior
space. A piston is housed with the interior space of the
cylinder. The working fluid container, the interior space of the
cylinder, the piston, and the working fluid container define a
closed space filled by the working fluid. The engine also
includes means for transmitting heat to and removing heat from
the working fluid, thereby alternately causing the working fluid
to expand and contract without undergoing a phase change. The
piston moves in response to the expansion and contraction of the
working fluid.

According to additional preferred aspects, the present
invention provides a thermal hydraulic engine. The engine
includes a frame. The engine also includes a working fluid that
changes volume with changes in temperature. A working fluid
container houses the working fluid. A flexible diaphragm is
provided at one end of the working fluid container. The flexible
diaphragm moves in response to expansion and contraction of the
working fluid without a phase change in the working fluid. A
connecting rod in contact with the flexible diaphragm moves in
response to movement of the flexible diaphragm. The engine also
includes means for transmitting heat to and removing heat from
the working fluid, thereby alternately causing the working fluid
to expand and contract.

Still objects and advantages of the present invention will
become readily apparent to those skilled in this art from the
following detailed description, wherein it is shown and
described only the preferred embodiments of the invention,
simply by way of illustration of the best mode contemplated of
carrying out the invention. As will be realized, the invention
is capable of other and different embodiments, and its several
details are capable of modifications in various obvious
respects, without departing from the invention. Accordingly, the
drawings and description are to regarded as illustrative in
nature and not as restrictive.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIG. 1** represents a schematic diagram illustrating an
embodiment of a power plant including a thermal hydraulic engine
according to the present invention;

![](5899-1.jpg)

**FIG. 2** represents a schematic diagram illustrating
various components of an embodiment of a solar powered thermal
hydraulic engine according to the present invention;

![](5899-2.jpg)

**FIG. 3** represents an overhead view of various components
that may be driven by a thermal hydraulic engine according to
the present invention, representing the "load" on the engine;

![](5899-3.jpg)

**FIG. 3a** represents an embodiment of a chain drive gear
and sprocket that may be driven by a thermal hydraulic engine
according to the present invention;

![](5899-3a.jpg)

**FIG. 4** represents a schematic diagram illustrating
various components of another embodiment of a solar powered
thermal hydraulic engine according to the present invention
utilized to drive a water pump;

![](5899-4.jpg)

**FIG. 5** represents an embodiment of a thermal hydraulic
engine according to the present invention including three
cylinders;

![](5899-5.jpg)

**FIGS. 6A-6D** represent the various stages of the
operation of an embodiment of a thermal hydraulic engine
according to the present invention that includes three
cylinders;

![](5899-6ad.jpg)

**FIG. 7** represents an embodiment and operation of a
thermal hydraulic engine according to the present invention that
includes four cylinders;

![](5899-7.jpg)

**FIG. 8** represents the position of a piston at the
beginning of a power stroke of a piston of an embodiment of a
thermal hydraulic engine according to the invention;

![](5899-8.jpg)

**FIG. 9** represents the rotational location of a crank
shaft in a thermal hydraulic engine according to the present
invention, indicating the various positions of the crank shaft
relative to the expansion and contraction of the working fluid
and introduction and removal of heat from the working fluid;

![](5899-9.jpg)

**FIG. 10** represents a graph showing operating ranges of
temperatures and pressures of a working fluid utilized in an
embodiment of a thermal hydraulic engine according to the
present invention;

![](5899-10.jpg)

**FIG. 11** represents a cross-sectional view of an
embodiment of a heat exchanger for use with a thermal hydraulic
engine according to the present invention;

![](5899-11.jpg)

**FIG. 12** represents a cross-sectional view of an
embodiment of a heat exchanger and working fluid container for
use with a thermal hydraulic engine according to the present
invention that employs mercury as a working fluid;

![](5899-12.jpg)

**FIG. 13** represents an embodiment of a containment wall
for use with an embodiment of a working fluid container
according to an embodiment of the present invention;

![](5899-13.jpg)

**FIG. 14** represents a cross-sectional view of another
embodiment of a cylinder and piston that may be employed in a
thermal hydraulic engine according to the present invention;

![](5899-14ab.jpg)![](5899-14a.jpg)

**FIG. 14a** represents a cross-sectional view of the
embodiment of a piston and connecting rod shown in FIG. 14;   
**FIG. 14b** represents a cross-sectional view of an
embodiment of a cylinder and piston, wherein the piston includes
a connecting rod attached to both ends;

**FIG. 15** represents a close-up cross-sectional view of a
portion of the embodiment of a cylinder and piston shown in FIG.
14;

![](5899-15.jpg)

**FIG. 16** represents a cross-sectional view of an
embodiment of an end of a cylinder of an embodiment of a thermal
hydraulic engine according to the present invention that
includes a flexible flange for transmitting the force generated
by an expansion of the working fluid to a hydraulic fluid and,
ultimately, to a piston.

![](5899-16.jpg)

**FIG. 17** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes a cylinder mounted to a crankshaft and pivotably
mounted to a floating anchor sliding within a guide mounted to a
frame;

![](5899-17-19.jpg)

**FIG. 18** represents the embodiment shown in FIG. 17,
wherein the piston is starting its power stroke and the
crankshaft has started to rotate;   
**FIG. 19** represents the embodiment shown in FIGS. 17 and
18, wherein the piston has started its return stroke and the
floating anchor is sliding back into its guide;

**FIG. 20** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes two springs for biasing the piston in the direction of
its return stroke and a floating anchor shown in FIGS. 17-19;

![](5899-20.jpg)

**FIG. 21** represents a side view of an embodiment of a
thermal hydraulic engine according to the present invention that
includes a frame that components of the engine are mounted on;
and

![](5899-21.jpg)

**FIG. 22** represents a cross-sectional view of an
embodiment of a cylinder of a thermal hydraulic engine according
to the present invention in which a heat exchanger is mounted
within the working fluid container.

![](5899-22.jpg)

**DETAILED DESCRIPTION OF VARIOUS AND PREFERRED EMBODIMENTS OF
THE INVENTION**

As stated above, the present invention is an engine that
derives power from the expansion and contraction of a working
fluid as heat is alternately applied to and removed from the
working fluid. The expansion and contraction of the fluid is
transformed into mechanical energy, via the present invention.
The mechanical energy may be utilized directly. Alternatively,
the mechanical engine may be turned into another form of energy,
such as electricity.

Accordingly, the present invention includes a working fluid
that experiences changes in volume with changes in temperature.
Any such fluid may be utilized in a thermal hydraulic engine
according to the present invention. However, more power may be
realized from the operation of the engine if the working fluid
experiences greater changes in volume over a range of
temperatures than fluids that experience lesser changes in
volume over the same temperature range.

The present invention operates at least in part on the
principle that fluids are generally not compressible. Therefore,
according to the present invention, the working fluid does not
change form into another state, such as a solid or a gas during
the operation of the engine. However, any fluid that undergoes
an expansion or contraction with a change in temperature may be
utilized according to the present invention.

Among the characteristics that may be considered in selecting a
working fluid are the coefficient of expansion of the working
fluid and the speed at which heat is transferred to the fluid.
For example, if a fluid quickly changes temperature, the speed
of the engine may be faster. However, in some cases, a fluid
that quickly responds to changes in temperature may have a low
coefficient of expansion. Therefore, these factors must balanced
in order to achieve the desired effect for the engine. Other
factors that may be considered in selecting a working fluid
include any caustic effects that the fluid may have on the
working fluid container, the environment, and/or people working
with the engine.

An example of a working fluid that may be utilized according to
the present invention is water. Another fluid that may be
utilized is mercury. Additionally, other substances that may be
utilized as a working fluid include FREON, synthetic FREONS,
FREON R12, FREON R23, and liquified gasses, such as liquid
argon, liquid nitrogen, liquid oxygen, for example. FREON and
related substances, such as synthetic FREONS, FREON R12, and
FREON R23, may be particularly useful as a working fluid due to
the large degree of expansion that they may undergo as heat is
introduced into them and the tendency to return to their
original volume and temperature upon removal of heat.

In order to capture the energy in the expansion of the fluid,
the working fluid is housed within a closed space. The closed
space may include many different elements. However, the closed
space typically includes at least a working fluid container.

Preferably, the working fluid entirely fills or substantially
entirely fills the interior of the working fluid container when
the working fluid is in a non-expanded or substantially
non-expanded state. In other words, typically, the working fluid
is placed in the working fluid container at its densest state,
wherein it occupies the least amount of volume. The working
fluid container may then be sealed or connected to other
components of the engine.

The volume of the working fluid container depends upon, among
other factors, the size of the engine, the application, the
amount of working fluid required for the application, the amount
that the working fluid expands and contracts with changes in
temperature. The exact interior volume of the working fluid
container will be discussed below in relation to specific
embodiments. However, such embodiments are only illustrative in
nature and not exhaustive and, therefore, only represent
examples of working fluid containers.

Preferably, the working fluid container is made of a material
that can withstand the pressure from the working fluid as the
working fluid expands. Materials that may be utilized to form
the working fluid container include metals, such as copper,
plastics, ceramics, carbon steel, stainless steel or any other
suitable materials that may withstand the temperatures and
pressures involved in the specific application. Regardless of
the material used, preferably, it is non-deformable or
substantially so when subjected to the forces generated by the
expansion of the fluid. The material may change due to the
effect of heat but preferably not due to the force from the
expanding fluid. The non-deformability of the material that
working fluid container is made is helpful for transmitting the
force of the expansion of the working fluid to whatever moveable
member, such as a piston, the particular embodiment of the
present invention includes.

Another stress that the working fluid container is subjected to
results from the heating and cooling of the working fluid. As
the temperature of the working fluid increases, the working
fluid container may expand, due to the application of heat.
Similarly, as the working fluid cools, the materials in contact
with the fluid will cool and may contract.

Therefore, regardless of the material used, not only should it
be capable of withstanding temperatures and pressures of a
particular application, but it must also be able to withstand
the changes in temperatures and pressures that continuously
occur during the operation of a thermal hydraulic engine
according to the present invention. For instance, metal fatigue
could be a problem in embodiments in which are made of metal.
However, metal fatigue may be overcome by those skilled in the
art who can adapt the particular metal to the particular
conditions involved in a particular embodiment.

Accordingly, it is preferable that the materials in contact
with the working fluid, such as the working fluid container,
also have some elastic characteristics. A material that is
excessively brittle might tend to crack and leak, rendering the
engine inoperable.

The number of working fluid containers included an embodiment
of the present invention typically depends upon the number of
cylinders or other devices utilized for capturing the energy of
the expansion of the working fluid. Preferably, the number of
working fluid containers is equal to the number of expansion
capturing devices. However, it conceivable that there could be
more or less working fluid containers.

For example, one embodiment of the present invention includes a
piston that is moved back and forth within a cylinder in both
directions by the expansion of the working fluid. Such an
embodiment may include two working fluid containers for each
cylinder. Therefore, as can be appreciated, the number of
working fluid containers in the embodiment of the invention may
vary.

The working fluid container may be interconnected with a
cylinder. Alternatively, the working fluid container may be
isolated in a fluid containment system. According to such a
system, the force generated by the expansion of the working
fluid is not transmitted directly to a piston or other movable
member, but is indirectly transmitted.

If the working fluid container and cylinder are connected so
that the force of the expansion of the working fluid is directly
transmitted to a piston or other movable member, the working
fluid container and cylinder may be interconnected in a variety
of ways. For example, a tube, hose or other conduit may be
utilized to connect the working fluid container with the
cylinder. Alternatively, the working fluid container may be
directly connected to the cylinder. Preferably, if the cylinder
is connected to the working fluid container with a hose or other
conduit, the hose or conduit is also made of a material the
resists changes in shape as a result of the forces applied by
the expansion of the working fluid. An example of such a
material includes steel reinforced rubber hose.

As stated above, the working fluid may be isolated in the
working fluid container. According to such embodiments, rather
than being directly transmitted to the piston, the force of the
expanding fluid may be transmitted to a hydraulic fluid, which
then transmits the force to the piston.

According to such embodiments, the working fluid is housed
within the working fluid container. The working fluid container
is in contact with the heat exchanger. However, rather than the
working fluid traveling from the working fluid container into a
cylinder to actuate a piston as the fluid expands, the end of
the working fluid container that is not surrounded by the heat
exchanger is closed a flexible blind flange.

In the embodiment shown in FIG. 12, the working fluid container
and the hydraulic system may be thought as defining two sections
making up an overall fluid containment system. The flexible
blind flange 180 may be thought of as isolating the working
fluid. Therefore, the working fluid container 182 in such
embodiments may be referred to as a fluid isolation section.
Another part of the fluid containment system is the hydraulic
system 184. The hydraulic system may be thought of as a transfer
section that transfers the force of the working fluid to the
piston.

A fluid containment system is particularly useful if the
working fluid is a caustic or hazardous material, such as
mercury. Not only does the containment and transfer section
permit a hazardous working fluid to be used with the engine, but
it also permits the sections of the engine to be manufactured
and shipped separately and be maintained separately. For
example, the working fluid container, with or without the heat
exchanger 186, could be shipped separately from the heat
exchanger and cylinder to which it is be interconnected with.

The fluid containment system includes the flexible blind flange
as well as the hydraulic reservoir and other hoses, fittings,
tubing, and passageways that may be necessary to permit the
hydraulic fluid to operate the piston. As discussed above, the
flexible blind flange permits the force of the expanding wording
fluid to be transmitted to the hydraulic fluid. Regardless of
the components and materials utilized in constructing the fluid
containment system, preferably it maintains the temperature and
pressure of the working fluid.

According to one such embodiment, a mounting flange 188 extends
about the opening of the working fluid container 182.
Preferably, the flexible blind flange 180 is then positioned on
the mounting flange 188 connected to the working fluid container
182. The hydraulic fluid reservoir may then be attached over the
flexible blind flange. Preferably, the hydraulic fluid reservoir
preferably includes a mounting flange 190 having a shape
corresponding to the shape of the mounting flange 188 on the
working fluid container 182. The hydraulic fluid reservoir and
the working fluid container may then be tightly connected
together in order to seal the space between them, thereby
preventing the working fluid from escaping the working fluid
container.

The hydraulic fluid reservoir is connected directly or through
one or more conduits to the cylinder. The hydraulic fluid then
acts as the working fluid other wise would if it were not
isolated in the working fluid container. According to such an
embodiment, as the working fluid expands, it applies pressure to
the flexible blind flange. The flexible blind flange then
applies force to the hydraulic fluid. A pressure is then created
on the hydraulic fluid. The pressure applied to the hydraulic
fluid, causes it to place pressure on all surface of the
reservoir, cylinder, and piston. Since the piston is the only
movable member in the system, it moves in response to the
pressure.

FIG. 13 shows the containment wall between the interior of the
working fluid container and the interior of the heat exchanger.

The number of working fluid containers and possibly containment
sections may vary, depending upon, among other factors, the
number of cylinders and whether a power return stroke, as
described below, is utilized.

As discussed above, the working fluid expands and, either
directly or indirectly, the expanding fluid is directed to a
cylinder. The cylinder is at the heart of the invention since
the cylinder houses the piston that the force of the expanding
working fluid is transmitted to, thereby moving the cylinder and
initiating the mechanical energy produced by the invention.

As with the working fluid container and other components of the
invention, the cylinder may be made of a variety of materials.
The above discussion regarding stresses on the working fluid
container and the material that it is made of applies to the
cylinder. Accordingly, the same materials may be utilized to
form the cylinder.

The size of the cylinder may vary, depending upon a number of
factors related to the specific application. Factors that may be
important is determining the size of the cylinder include, among
others, the number of cylinders, the particular load on the
engine, and the amount of power to be produced. A typical size
of the maximum interior volume of a cylinder included in a
thermal hydraulic engine according to the present invention is
from about 350 cubic inches to about 20,000 cubic inches.
However, the size of each of the cylinders may vary from about 4
inches in diameter to about 36 inches in diameter.

According to one embodiment, an engine with a cylinder having a
diameter of about 5 inches and a piston stroke of about 18
inches generates about 10 horsepower.

Preferably, the cylinder has a circular or substantially
circular cross sectional shape.

FIGS. 5, 7, and 14 illustrate examples of various embodiments
of cylinders that may be utilized in a thermal hydraulic engine
according to the present invention.

The cylinder may be mounted to a frame upon which other
components of the present invention may be mounted. The cylinder
may be fixably or articulately mounted to the frame. FIGS. 17,
18, and 19 show an embodiment of the present invention in which
the cylinder 200 is articulately or pivotably mounted to a frame
202. According to this embodiment, the cylinder 200 includes a
connecting member 204, such as a fork or other suitable member,
that may be pivotably joined to a complementary member on the
frame 202. A pin 206 is one means for connecting the cylinder to
the frame that may be utilized. As the piston moves through its
cycle, and the crankshaft rotates, the cylinder will pivot about
its anchor.

The embodiment shown in FIGS. 17-19 also includes a floating
anchor. According to this embodiment, the cylinder is pivotably
mounted to the anchor to that the cylinder can pivot. The anchor
is movably mounted within a guide 208. The guide 208 permits the
anchor to slide from right to left as shown in FIGS. 17-19. The
guide 208 may be directly or indirectly connected to the frame
202.

The floating anchor permits the piston to contract without
having to wait for the crankshaft to continue its rotation and
without having to overcome any other forces tending acting on
the piston in a direction opposite to its return stroke.

Regardless of the embodiment of the present invention, it may
include a floating anchor.

FIG. 20 shows an embodiment of a thermal hydraulic engine
according to the present invention that includes springs 210
that bias or tend to move the piston in the direction of its
return stroke. If the engine includes springs, it may include at
least one spring. Use of springs to cause the cylinder to move
in the direction of its return stroke may be important to
maintain a pressure on the working fluid at all times. With some
working fluids, this is particularly important, such as with
FREON, FREON substitutes and analogous compounds.

According to the embodiments shown in FIGS. 5, 6, and 7, the
working fluid is introduced into one end of the cylinder.
Therefore, cylinders according to these embodiments include a
connection only at this end. However, according to other
embodiments, discussed below in greater detail, the return
stroke, as well as the power stroke, is powered by a working
fluid. According to such embodiments, the cylinder may include
means for introducing a working fluid into both ends of the
cylinder. Such embodiments may also include a seal about a
connecting rod attached to the piston, as described below in
greater detail.

A displacable member piston may be located within the cylinder.
One example of such a displacable member is a piston. The
displacable member will slide back and forth along the length of
the cylinder in response to changes in the volume of the fluid
with changes in temperature.

In order to maintain the working fluid in a closed space,
preferably, the working fluid is prevented from passing between
the cylinder and the piston. This may be accomplished by
providing a piston having a cross-sectional area only very
slightly less than the cross-sectional area. Also, helping to
ensure a seal between the piston and the cylinder is if the
piston has substantially the same cross sectional shape as the
cross sectional shape of the interior of the cylinder.

Any space between the piston and the cylinder may be further
sealed by providing a seal about the piston. Alternatively, a
seal may be located on the surface of the piston facing the
interior of the cylinder about the edge of the piston. The seal
helps to ensure that the space between the piston and cylinder
is sealed. Sealing the space helps to ensure that any energy
that may be derived from the expansion of fluid will be
transferred to the piston and not be wasted by fluid leaking
between the piston and the cylinder. If fluid were to leak, it
could greatly degrade the performance of the engine.

FIGS. 14, 14a, and 15 show an alternative embodiment of a
piston and cylinder arrangement that may be utilized in an
engine according to the present invention. According to this
invention, the working fluid is introduced into the cylinder on
both sides of the piston 192. Accordingly, the area where the
piston and the cylinder wall 194 meet is sealed by seals 196 and
198 on both sides of the piston 192.

In order to transmit the force from the piston to a crankshaft
or other transmission member, a connecting rod may be attached
to the piston. In embodiments without a powered return stroke,
the connecting rod may be connected to the side of the piston
opposite the side facing the working fluid, or hydraulic fluid
in embodiments including a working fluid containment system. In
embodiments including a powered return stroke, the connecting
rod is still connected to the piston. However, both sides of the
piston are in contact with the working fluid.

In embodiments that include the powered return stroke, the end
of the cylinder that the connecting rod 200 projects from must
be sealed by seal 202 to maintain the pressure of the working
fluid for the powered return stroke.

As shown in FIG. 14a, the force of the working fluid on the
side of the piston that is attached to the connecting rod 200
will only be transmitted to that portion of the piston 192
surrounding the connecting rod. This causes a reduced effective
force being delivered to the crank shaft. This reduction in
service area of the piston may be compensated for by increasing
the capacity and speed with which heat is transferred to the
working fluid.

FIG. 16 shows an alternative embodiment of a thermal hydraulic
engine that includes a flexible blind flange. According to this
embodiment, the force generated, indicated by arrows in FIG. 16,
by the expanding working fluid applies force to the flexible
blind flange 204. The flange then acts upon member 206, thereby
displacing member 206. Movement of member 206 may be guided by
guide 207. Member 206 is interconnected with a crankshaft or
other drive mechanism (not shown in FIG. 16). The flange 204 may
be secured between two mounting flanges 208 and 210 similarly to
the embodiment shown in FIG. 12.

Regardless of whether the engine includes a powered return
stroke, the connecting rod may be fixably or movably attached to
the piston. If the connecting rod is fixably attached to the
piston, then the cylinder preferably is articulately mounted to
the frame. Regardless of whether the connecting rod is movably
or fixably attached to the piston, the connecting rod may
include one or more sections.

The connecting rod may be connected to a crank shaft and other
transmission elements to drive a device or an electric
generator. In some embodiments, the cylinder is fixedly attached
to a frame and the connecting rod articulately attached to the
piston and a crank shaft so that as the piston moves back and
forth through its stroke and the crank shaft rotates, the
connecting rod will change its position.

The transmission elements are then connected to a load to
perform a desired function. For example, the engine could power
a water pump, an electric generator, and/or a FREON compressor,
among other elements.

In order to transmit heat to and remove heat from the working
fluid, the working fluid container preferably is in
communication with means for transmitting heat to and removing
heat from the working fluid contained in the working fluid
container. The same means may perform both heating and cooling.
Alternatively, the present invention could include separate
means for performing each function.

According to one embodiment, the means for transmitting heat to
and removing heat from the working fluid is a heat exchanger.
Depending upon whether it is desired that the working fluid be
heated or cooled, relatively warmer or relatively cooler water
or other material may be introduced into the heat exchanger.
Preferably, a thermal hydraulic engine according to the present
invention includes one heat exchanger for each working fluid
container, although an engine according to the present invention
could include any number of heat exchangers.

FIG. 11 shows an embodiment of heat exchanger or working fluid
container according to the present invention. According to this
embodiment, the working fluid container 176 is surrounded by the
heat exchanger 178.

This heat exchanger includes two openings, an inlet and an
outlet. A relatively hotter or cooler material may be introduced
into the heat exchanger to heat or cool the working fluid.
Whether the working fluid is heated or cooled depends at least
in part upon whether the material in the heat exchanger is
relatively hotter or cooler than the working fluid. The working
fluid container may include a plurality of fins or other devices
to increase the surface area of the working fluid container in
contact with the material introduced into the heat exchanger.

Among other alternatives for increasing heat transfer to the
working fluid is including a circulation pump in the working
fluid container. A circulation pump can create turbulent flow
for increased heat transfer speed.

The heat exchanger is one example of a means for transmitting
heat to or removing heat from the working fluid. The heat
exchanger can be built around the working fluid container
whether part of a containment system or not. In a heat
exchanger, typically, high and low temperature fluids are
brought into contact with the working fluid container.
Typically, the fluid circulating through the heat exchanger is
under relatively low pressure. However, the working fluid
changes temperature, depending upon whether it is desired to
heat or cool the working fluid. Therefore, the heat exchanger
preferably is also constructed of a material capable of
withstanding the pressures and temperatures that the fluid
circulating through it is at. Examples of materials that may be
utilized in the heat exchanger are polyvinylchloride (PVC) pipe,
metal pipe such as carbon steel, copper, or aluminum, cast or
injected molded plastic, or a combination of any materials
capable of withstanding the pressures and temperatures involved
in the heat exchanger.

It is not necessary that only a liquid be utilized in the heat
exchanger to transmit heat to or remove heat from the working
fluid. For example, gases or a combination of liquid and gases
may also be used in the heat exchanger to heat and/or cool the
working fluid.

One advantage of the present invention is that any high and low
temperature source material, whether liquids, or gases or
transmitted by another means may be used to heat and cool the
working fluid. For example, heated waste water from industrial
processes could be used to transmit heat to the working fluid.
Such water typically is cooled in some manner before being
discharged to the environment. Therefore, rather than being
wasted, the heat in this water could be utilized in the present
invention to produce mechanical and/or electrical energy. As
stated above, solar heating and cooling could also be used
according to the present invention. It is this ability to
utilize heat and cooling from unutilized sources, such as waste
heat, or free sources, such as the sun, that makes the present
invention so desirable.

If a fluid is used in the heat exchanger, preferably, the
liquid and/or gas should be under at least some amount of
pressure to ensure that the liquids and/or gases flow through
the heat exchanger. As the heated liquid and/or gas moves
through the heat exchanger, it will transfer its greater heat
energy to the working fluid having a lower heat energy. The
working fluid will then expand, applying force against a piston,
flexible barrier or other member, thereby producing mechanical
energy.

When the working fluid has absorbed as much heat as is possible
or as is desired from the heat exchanger, a relatively cooler
liquid and/or gas may be transferred through the heat exchanger.
The heat in the working fluid will then, according to natural
laws, flow to the relatively cooler liquid and/or gas in the
heat exchanger.

FIG. 22 shows an alternative embodiment of a heat exchanger
according to the present invention. According to this
embodiment, the heat exchanger 212 is located within the working
fluid container 214. According to this embodiment, the working
fluid container is also continuous with the piston. According to
other embodiments that include the heat exchanger within the
working fluid container, the working fluid container may not be
continuous with the cylinder. In FIG. 22, distance a represents
the travel of the piston between its maximum positions at the
power and return strokes. The end 216 of the working fluid
container 214 may be sealed with a flange 218 secured between a
flange 220 on the working fluid container and an end flange 22
secured to the working fluid container flange 220 with bolts
224.

FIG. 5 shows a simple version of a three cylinder engine
according to the present invention. The components shown in FIG.
5 may not necessarily be in the same physical position in
relation to each other in the engine and are shown here in this
arrangement for ease of understanding. The engine may also
include other components not necessary include in these
embodiments or shown in this Figure.

The engine shown in FIG. 5 includes three cylinders 100, 102
and 104. A piston 106, 108, and 110, respectively, is disposed
within each of the cylinders. Each of the pistons is connected
to a connecting rod, 112, 114, and 116, respectively, that is
connected to a crank shaft 118.

The number of cylinders and pistons included in the invention
may vary, depending upon the embodiment and factors described
above. An engine utilizing a piston such as that shown in FIGS.
14 and 15 may utilize only two cylinders and pistons since the
pistons will be pushed back into the cylinder by the working
fluid entering the side of the cylinder where the piston is
attached to the connecting rod. This is because there is less of
a need to maintain the speed of the engine to ensure that the
pistons will travel back into the cylinders than is necessary
when a power a return stroke is not utilized. Accordingly,
without utilizing the power return stroke and only utilizing
forward power stroke, it is preferable that the engine include
at least three cylinders.

Due to the slow moving nature of the pistons in an engine
according to the present invention, it may be necessary to
include three pistons to ensure that the pistons will complete
their return stroke. With three pistons, at least one piston
will always be in a power stroke, to help ensure that other
piston will help complete their return stroke. This occurs
because the one piston is always in the power stroke will be
furthering the rotation of the crank shaft thereby helping to
move the other pistons along their return stroke.

However, an engine according to the present invention may
include any number of cylinders. For instance, engines can be
built with 16, 20, or more cylinders for larger electric power
plant operations.

The crank shaft is interconnected with a load. The load could
be a mechanical device driven by the crank shaft. Another
example of a load could be an electric generator that is driven
by the crank shaft. The crank shaft is also connected to a water
valve 122 that controls the flow of high and low temperature
liquid and/or gas into the heat exchangers.

The cylinders 100, 102, and 104 are each interconnected via a
high pressure hose, 124, 126, and 128, respectively, to a
working fluid container, 130, 132, and 134, respectively. The
working fluid containers 130, 132, and 134 are enclosed within
heat exchangers 136, 138, and 140, respectively. The working
fluid may be contained within the space defined by the heat
exchangers 130, 132, and 134, the high pressure connectors 124,
126, and 128 and the interior of the cylinders 100, 102, and
104. Of course, in embodiments that include a fluid containment
system, the working fluid is contained within the working fluid
container. As is evident, in embodiments without the working
fluid containment system, the space that the working fluid is
contained in changes volume as the piston moves within the
cylinder.

FIG. 6 shows a series of depictions of the three cylinder
engine shown in FIG. 5 as the cylinders cycle. In the embodiment
shown in FIG. 6, 141 represents an off-center lobe cam with
rocker arm lever and/or push rods to push open water valves. The
cam shaft controls the flow of heat and cooling to the working
fluid. Each cylinder/heat exchanger/working fluid container is
represented by 1, 2, and 3.

The flow of heating and cooling is represented by high
temperature water flow into the system 142, low temperature into
the system, 144, high temperature return 146, and low
temperature return 148. Flow from the source of high temperature
to the system is represented by 150, the flow of low temperature
from the low temperature source to the system is 152, the flow
from the system to the source of high temperature is represented
by 154, and the flow from the system to the source of low
temperature is represented by 156.

As the cylinders cycle as shown in FIG. 6, the high and low
temperature fluid flows in and out of the heat exchangers
depending upon whether the particular cylinder involved is
moving in one direction or another. As shown in FIG. 5, the
opening and closing of the valves directing high and low
temperature fluid into the heat exchanger may be controlled by a
cam shaft directly or indirectly connected to a crank shaft
driven by the cylinders.

An indirectly connected cam shaft could be connected to the
crank shaft with a timing chain type connection. Of course, any
connection could be used to connect the cam shaft to the crank
shaft. The cam shaft could be an off-center lobe cam with rocker
arm lever and/or push rods to push open water valves leading to
the heat exchangers.

FIG. 7 shows an embodiment of a thermal hydraulic engine
according to the present invention that includes four cylinders
158, 160, 162, and 164. The valves 166 and 168 transmitting hot
and cold fluid to and from the heat exchanger are directly
controlled by the crank shaft 170. In FIG. 7, piston 158 is in
the process of beginning its power stroke. Hot fluid is flowing
into heat exchanger 172 associated with piston 158 and also
being withdrawn from heat exchanger 172.

Circulating pumps may be driven directly from the crankshaft
power directly or indirectly. Indirectly driven circulation
pumps could be driven through hydraulic pumps and/or motors.

The cooler fluid, in this case water used to cool the working
fluid may be obtained from water pumped out of a well by the
engine. As is seen in the embodiment shown in FIG. 4, the
engine, through a transmission, drives a pump that pumps water
from a water source, such as an underground well. An embodiment
such as that shown in FIGS. 2 and 4 may be self sufficient and
not require any outside power. Of course, such an embodiment
could be connected to a power line to drive the pump during
times of insufficient light, whether during cloudy days or at
night. Alternatively, batteries could be provided to drive the
circulation pump at such times.

FIG. 1 shows a general schematic drawing of a power plant
utilizing a thermal hydraulic engine according to the present
invention. In general, such a power plant includes a high
temperature source 1, a low temperature source 3, a heat
exchanger 5, a thermal hydraulic engine 7, which, in this case,
refers to the working fluid and cylinders themselves, a
transmission 9 of some type, perhaps a flywheel 11 to maintain
the momentum of the engine, and an electric generator 13. Of
course, the power plant need not necessarily include a flywheel
and need not derive an electric generator. The power plant could
also include additional components not shown in FIG. 1 and/or
not included in the embodiment shown in FIG. 1.

FIG. 2 shows an embodiment of a thermal hydraulic engine that
utilizes solar energy to provide heat to heat the working fluid
and an evaporative cooling system to remove heat from the
working fluid. FIG. 2 illustrates the flow of heating and
cooling water through the various components of the system. Of
course, a material other than water may be utilized to heat and
cool the working fluid.

As cooling water enters one heat exchanger associated with one
cylinder, to draw heat out of the system, the hot water that is
created as the cooling water absorbs heat from the working fluid
may be recirculated to a hot water reservoir, if the system
includes a reservoir.

The system shown in FIG. 2 includes solar hot water panels 2 to
heat water that will cause the expansion of the working fluid.
Water heated by the hot water panels will flow through at least
one water directing valve 4 that directs the heated water to a
hot water reservoir 6. From the hot water reservoir 6, the
heated water will flow to a hot water pump 8. The hot water pump
8 will circulate the heated water to the thermal hydraulic
engine (not shown) and then back to the solar hot water panels 2
to be heated again.

The embodiment shown in FIG. 2 also includes an evaporative
cooling system 10 to provide water that is cooler than the water
heated by the solar hot water panels 2 to remove heat from the
working fluid. Water cooled by the evaporative cooling system 10
flows out of the evaporative cooling system through at least one
water directing valve 4. The water directing valve directs the
cooled water to a cool water reservoir 12. From the cool water
reservoir 12, the cooled water will flow to a cool water pump
14. The cool water pump 14 will circulate the cooled water to
the thermal hydraulic engine (not shown) and then back to the
evaporative cooling system 10 to be cooled again.

FIG. 3 shows an embodiment of the interconnection between the
crank shaft 15, driven by the thermal hydraulic engine (not
shown in FIG. 3), and the elements making up the load on the
engine. In this embodiment, the crank shaft 15 is connected to a
chain drive gear and sprocket 17 that includes two relatively
large gears 19 and 21 connected to ultimately to a smaller gear
23. As can be appreciated, the rotation of the crank shaft 15
will be greatly magnified by the gear in the embodiment shown in
FIG. 3. FIG. 3a shows an enlarged side view of the chain drive
gear and sprocket 17, showing gears 19, 21, and 23 and chains 20
and 22 driven by and driving the gears.

The chain drive gear may be connected to a hydraulic pump 25
and motor gear up 27 which is ultimately connected to an
electric generator 29. A flywheel 31 may be interconnected
between the hydraulic pump and motor gear up to help maintain
the cycling of the engine.

FIG. 4 represents a schematic view of another embodiment of a
solar powered thermal hydraulic engine and some associated
elements according to the present invention. Heat is delivered
to and removed from the working fluid by relatively hotter and
cooler water. As with any embodiment, a material other than
water may be used to deliver heat to and remove heat from the
working fluid. FIG. 4 also shows the flow of heated water
through the system.

The embodiment shown in FIG. 4 includes the thermal hydraulic
engine 33. Solar panels 35 provide the heat that heats the
working fluid in the engine. The heated water then travels to a
series of valves 37, 39, 41, and 43. The number of valves may
depend upon the number of cylinders in the engine, the number of
heat exchangers, and how the water is distributed to the heat
exchangers and cylinders, among other factors.

The valves 37, 39, 41, and 43 deliver the water to the heat
exchanger(s) 45. The heated water then heats the working fluid
in the engine 33. After delivering its heat to the working
fluid, the heated water is directed through valves 47, 49, 51,
and 53 and then back to the solar array 35.

A circulating pump 55 drives the flow of the heated water. The
circulation pump 55 may be powered by electricity generated by
photovoltaic cells (not shown).

The thermal hydraulic engine 33 may be connected to
transmission 57. In this embodiment, the engine 33 drives a pump
59. The pump 59 may be utilized to pump water from a water
source 61. The water source 61 may include a well, reservoir, or
tank, among other sources. The water may be pumped from the
water source 61 into a water storage pipeline 63.

Water from the water source 61 may be utilized as the source of
cooling water for cooling the working fluid as well as a source
of water to be heated to provide heat to the working fluid.
Water for either function may be stored in a storage tank 65.

The components of the engine according to the present invention
may mounted on a frame. FIG. 21 shows an embodiment of a thermal
hydraulic engine according to the present invention that
includes four cylinders wherein the components of the engine are
mounted to a frame A.

To simplify the explanation of the operation of the present
invention, the functioning of a three cylinder engine according
to the present invention will be described. FIG. 5 shows an
example of such an embodiment. The working fluid is contained
within the cylinder and the working fluid container is
surrounded by the heat exchanger. Therefore, in a sense, the
heat exchanger acts as a containment system.

Given the fact that there are three cylinders 67, 69, and 71
and three pistons 73, 75, and 77 in the embodiment described
here, each piston preferably powers the crank shaft 79 about a
rotation of at least 120.degree., so that one piston is always
in operation powering the crank shaft rotation. The operation of
the engine will be described with the assumption that one piston
will be starting its power stroke.

To begin the power stroke, the working fluid must be heated.
The embodiment shown in FIG. 5 includes three heat exchangers
132, 136, and 138 to introduce heat to and remove heat from the
working fluid. The difference between the working fluid in a
heated state and a cool state may vary, depending upon the
embodiment. According to one embodiment, the difference between
the high temperature of the working fluid and the low
temperature of the working fluid is about 40-60.degree. F.
However, the differential between the high and low temperatures
of the working fluid may be larger or smaller.

The high temperature of the working fluid may be anywhere from
about 80-200.degree. F. The range of temperatures of the high
temperature of the working fluid may also be from about
120-140.degree.. However, any temperature for the high
temperature of the working fluid could be utilized as long as it
is higher than the lower temperature of the working fluid. In
fact, super-heated water above 212.degree. F. could also be
utilized.

The low temperature of the working fluid could vary from about
35.degree. F. to about 85.degree. F. According to one embodiment
the low temperature may be from about 70.degree. to about
85.degree. F. However, as stated above regarding the high
temperature, the low temperature of the working fluid may be any
temperature, as long as it is lower than the high temperature of
the working fluid. The greater the differential in the high and
low temperatures, the greater the possibility for heating the
cooling the working fluid.

The temperature of the working fluid may also be defined by
defining the highest temperature of the working fluid relative
to the lowest temperature of the working fluid. Accordingly, the
difference in temperatures of the working fluid may be up to
about 60.degree. C. Alternatively, the difference in
temperatures of the working fluid may be between about
60.degree. C. and about 120.degree. C. Other ranges for the
difference in temperatures of the working fluid include between
about 120.degree. C. and about 180.degree. C. and between about
180.degree. C. and about 240.degree. C.

Prior to starting the operation of the engine, the working
fluid may be pressurized to help maintain a seal between the
piston and the wall of the cylinder. A positive pressure
maintained in the cylinder may help to force a seal in the area
between the piston and the cylinder. For example, the working
fluid could be pre-pressurized to about 200 lbs. per square
inch. If the working fluid is pre-pressurized, it may be
pressurized to an extent such that during the contraction of the
working fluid as heat is removed from the working fluid, the
pressure within the cylinder never drops below 0. However, it is
not necessary that the working fluid be pre-pressurized at all.

FIG. 10 represents a graph showing the operating range of
temperatures and pressures that an embodiment of a thermal
hydraulic engine utilizing a working fluid.

As the working fluid is heated and it starts to expand, the
force of the fluid is transmitted to the piston, thereby moving
the piston. According to one embodiment of the present invention
including three cylinders, the rotation of the crank shaft does
not begin until the connecting rod 174 has moved to a point
about 20.degree. past top dead center as shown in FIG. 8.

As stated above, in a three cylinder embodiment, the piston
must power the crank shaft around at least 120.degree. since
there are three pistons and 360.degree. in a complete rotation
of the crank shaft. Similarly, in a four cylinder engine, each
piston must power the crank shaft about 90.degree.. The
corresponding number of degrees that the piston must power the
crank shaft rotation may be calculated simply by dividing
360.degree. by the number of pistons.

Given the fact that the rotation of the crank does not commence
until the connecting rod has moved about 20.degree. beyond top
dead center, the calculation of the 120.degree. of the power
stroke of the piston will be calculated from this 20.degree.
starting point of the rotation. However, the power stroke of the
next piston will be started upon the connecting rod reaching
120.degree. beyond top dead center. Therefore, there will a
20.degree. overlap between the power stroke of the first
cylinder and the second cylinder. This will help to ensure a
smooth transition between pistons with the effective turning
force being transmitted to and from the crank shaft being
maintained thoroughly constant. The smooth transition of power
is assisted by the fact that as any piston is traveling through
its power stroke, it not only powers the rotation of the crank
shaft or other device that harnesses the movement of the piston
but it may also help to drive the other pistons in the engine on
their return stroke.

As shown in FIG. 9, the heat source associated with the first
cylinder preferably is cut off when the connecting rod reaches
about 120.degree. beyond top dead center, according to this
embodiment. Next, the source of cool fluid is started into the
heat exchanger when the connecting rod reaches about 140.degree.
beyond top dead center. As the return stroke of the first piston
continues and the rotation of the connecting rod and crank shaft
continue, when the connecting rod reaches about 300.degree.
beyond top dead center, the source of cold fluid to the heat is
turned off and the source of high temperature fluid to the heat
exchanger is started again.

The points at which the sources of high and low temperature
fluid are introduced into the heat exchanger may vary, depending
upon the embodiment of the invention. One factor that may alter
the flow of the high and low temperature fluid into the
exchanger is whether or not the working fluid is pre-pressurized
as described above. The speed of the movement of the piston and,
hence, the crank shaft may be increased by increasing the flow
of high temperature fluid into the heat exchanger. The speed of
operation of the engine and the horse-power output may also be
increased by increasing the temperature differential between
high and low temperature fluids introduced into the heat
exchanger and, hence the working fluid.

At the 300.degree. rotation point, when the source of high
temperature fluid is reintroduced into the heat exchanger, the
working fluid has come back to its base temperature pressure and
volume. It is these volume, temperature and pressure parameters
that are utilized to calculate the engine size, flow of high and
low temperature fluid to the heat exchanger, engine load,
cylinder size, cylinder number, and many other operating and
design parameters of the invention.

The flow of high and low temperature fluid into the heat
exchanger described above may be controlled in a variety of
ways. For instance, a timing gear may be directly or indirectly
connected to the crank shaft. The timing gear may then
mechanically actuate valves that control the flow of high and
low temperature fluid into the heat exchanger based upon the
position of the crank shaft. Alternatively, a cam shaft rotated
by the crank shaft may operate an electrical system that
electrically controls the flow of high and low temperature fluid
into the heat exchanger.

Other methods that may be utilized to control the flow of high
and low temperature fluid into the heat exchanger can include
lasers, computer programs, optical devices, mechanical push
rods, connecting rods, levers, or other manual and/or automatic
devices. As will be appreciated, a complex computer control
could optimize the operation of a thermal hydraulic engine
according to the embodiment, just as electronic control has
helped to optimize the operation of internal combustion engines
in modern automobiles. A complex electronic control system can
simultaneously monitor and control a wide variety of parameters,
optimizing the operation of the engine.

This disclosure showns and describes only the preferred
embodiments of the invention. As aforementioned, it is to be
understood that the invention is capable of using various other
combinations and other environments and is capable of changes or
modifications within the scope of the inventive concept as
expressed herein. Accordingly, the embodiments described above
are merely illustrative and not exhaustive in nature.

---