Wallace Minto: Freon Power Wheel

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> **Wallace MINTO**
>
> **Freon Power Wheel**
>
> ---

**[E. F. Lindsley: *Popular Science*
(March 1976) ~ Wally Minto's Wonder Wheel](#popsci)**   
**[The Minto Wheel (Construction manual)](#booklet)**
  
**[Wallace L. Minto: US Patent # 3,636,706 ~
Heat-To-Power Conversion Method and Apparatus](#usp3636)**   
**[W. Minto & Leonard J. Keller: British
Patent # 1,301,214 ~ Prime Mover System](#gb1301)**
> ---

 ***Popular Science* (March 1976) ~**
**Wally Minto's
Wonder Wheel**

**by E. F. Lindsley**

Wally Minto's eyes twinkled. "Now that you've got your pictures
of the serious stuff, I want to show you our latest engine. It's
at least 85% effecient, never wears out, requires no fuel or
maintenance, costs very little, and should have been invented
100 years ago."

I'd just finished shooting pictures of Minto's solar-powered,
Freon engine/generator set (*P.S*., Feb. 1976) and I wasn't
quite sure if he was kidding about this newest engine. Four used
propane bottles were hose-clamped to the ends of two pieces of
aluminum angle, each about four feet long.

The angles crossed at 90 deg at the center and were mounted on a
central hub like a skinny four-blade windmill with bottles to
swing in the breeze.

Each bottle was connected to its mate on the opposite end of
the angle with steel brake-line tubing. Under the rig's support
was a tank of the type used to locate leaks in an inner tube.

While I gazed in disbelief, Wally explained how his incredible
power wheel works (see diagram below).

A few weeks later I again visited the Kinetics Lab. By then the
propane bottles had evolved into 12 containers of steel pipe
welded into a polygon.

The principle remained the same. I watched as Wally opened the
valve to let in a trickle of water from solar panels on the roof
of his parking shed. The water temperature was 155 deg F.

Almost imperceptibly, the wheel started to turn. The speed
picked up a bit and I timed a revolution -- about one rpm. Minto
noted my misgivings.

"Try holding onto the shaft," he said. I grabbed the shaft
firmly --- it was if I'd tried to stop some eerie, irresistible
force: no sound, no evidence of power, just pure twist.

"Picture one 200 feet in diameter," he said. This time my mind
boggled. Such a rig might hoist the pyramids.

Wally doesn't expect industrialized nations to scramble for his
wheel, and he isn't selling anything. He's donating it as a
"gift to the world" and expects it will be used in
underdeveloped, energy short areas.

For example, a practical 33 ft. diameter wheel running on a
temperature difference of as little as 3.5 deg F and producing
several horsepower could pump irrigation water, grind grain, or
saw wood. The materials could be scrap pipe, and no machining or
skills are needed to build it.

Several low-boiling materials might be used, but propane or
R-12 may be best.

Minto estimates a slightly larger (40 ft.) wheel with 14 pairs
of one-ft. by 4.5 ft. containers would provide 10,240 ft/lb of
work per container as each 269 lb. of liquid responds to gravity
through a 20 ft level arm.

At only one rpm this is 8.69 hp; not spectacular, but low cost
and capable of running steadily for generations. The slow
rotational speed can be stepped up to whatever is needed, just
as with the old-time waterwheels.

No fuel would be needed in many cases. The temperature
difference required between the liquid on the bottom and the top
occurs naturally in many situations: water and air, light and
shade, etc.

Minto has outlined construction details in a two-sheet paper
entitled "The Minto Wheel." There are NO restrictions on
building or experimenting with the wheel.

Sun Power Systems, Inc.   
1121 Lewis Ave.   
Sarasota, Fla 33577

---



![](mintox.jpg)

Low-boiling liquid, such as freon or propane, fills one bottle
of each pair. The opposite bottle is empty and void of air. The
liquid collects in the lower bottle, which is immersed in warm
(solar-heated) water.

Heat from the water (or a solar reflector, or any other source
slightly warmer than the surrounding air) vaporizes the liquid
and forces part of it up through the connecting tube and into
the empty bottle on top.

Gravity does the rest:

The heavy bottle starts down; --- the lighter bottle floats up.

As each pair shuttles its liquid mass back and forth, the whole
thing turns and repeats the process endlessly.

---



**The Minto Wheel**

( Transcribed by Bruce Hegerberg from a
booklet published by Minto ( 4/30/97 );   
Posted by Jerry Decker ~
KeelyNet/www.escribe.com)

Our forefathers used waterwheel to produce power, power which
changed man's way of life and increased productivity. Today,
when we know that our supply of energy from fossil fuels
(including uranium) is exhaustible, every consideration should
be given to tapping renewable energy sources.

Wallace Minto, a scientist internationally-known for his
development of a pollution-free automobile engine, has developed
a practical version of an engine that runs on small temperature
gradients to produce useful power. Such small temperature
gradients are plentiful almost everywhere on earth, or can
easily be produced from solar energy.

The engine consists simply of a wheel with a series of sealed
containers fastened around its rim. Diametrically opposite pairs
of containers are connected by tubes. A low-boiling liquid, like
propane, butane, carbon dioxide or Freon is sealed into the
bottom container and subjected to a very mild increase of
temperature. This causes a part of the liquid to vaporize,
producing a higher pressure on the surface of the remaining
liquid. This pressure forces the liquid up the connecting pipe
until it spills into the opposite container at the top of the
wheel.

This shift of mass causes the top container to become heavier
while its opposite number at the bottom of the wheel becomes
lighter, and the force of gravity causes the wheel to turn, in
the same manner that water turns a water wheel. As the filled
container nears the bottom of the wheel, it is in turn subjected
to the influence of the heat source, and it then discharges its
liquid into the original container which is now empty at the top
of the wheel, having cooled as it traveled upward. This cycle is
repeated indefinitely with no loss of the contents of the sealed
chambers and the wheel keeps turning as long as there is an
adequate temperature difference between its bottom and top.

![](imgmod.jpg)

No significant power can be produced from ordinary
fluids that have relatively high boiling points, such as water or
alcohol. Their vapor pressures are too low at temperatures near
ambient. In addition, it takes too much heat energy to vaporize a
pound of their liquid. However, today we have available liquids
that vaporize to produce high differential pressures at very
modest temperature differences. The use of these fluids is what
makes the Minto wheel practical as a power source. Units of modest
size could perform such tasks as pumping water for irrigation,
grinding food grains and generating small amounts of machine power
on a farm-by-farm basis. A temperature gradient of as little as
two degrees Celsius (about 31/2 deg F.) will drive a wheel ten meters
(33 feet) in diameter. Such small temperature differences are
abundant almost everywhere in nature: such as the temperature
difference between water and cooler air, or even the difference
between direct sunshine and shade.

The wheel turns relatively slowly, but produces enormous
torque, or twisting effect on a shaft; this can be geared up
through gears or belting to produce any speed desired at the
final output shaft.

The Minto wheel is simple and inexpensive to build and is
virtually maintenance free. When constructed of suitable
materials and supplied with heat, a single unit can keep
grinding out power for generations.

The wheel is simple to construct because no precision machine
work is required. It is designed to be built from those
materials most readily at hand in your community. The drawings
herewith are intended to serve as a guide, or an example of such
construction, but the exact dimensions given need not be
followed closely. We suggest full exercise of your ingenuity in
substituting parts available on most farms, from automobile
junkyards, or your local refrigeration and air-conditioning
serviceman.

Certain basic considerations in the
design of a wheel are:

1. The main body of the working liquid should be heated as
little as possible. Side arm tubes, for example, could be used
to heat and vaporize only that portion required to pressurize
the chamber.

2. The power output capability of the wheel depends upon the
temperature differential available to drive it.

3. Extended surfaces should be employed to facilitate heat
transfer.

4. Heat transfer to structural parts, particularly main
container walls, should be minimized. Minimize the weight of the
structural parts heated.

5. Higher density liquids maximize horsepower output from a
given wheel operating at a given RPM.

6. Dual liquid fillings can be employed for special purposes.
For example, using mercury as the shifting mass, powered by
propane as the volatile fluid, tremendous torque can be
generated with a relatively small diameter wheel.

7. The choice of working fluid is governed by optimum
compromise among these factors, at the temperature range to be
used.

Minimize:

Cost

Latent heat of vaporation of liquid

Specific heat of fluid

Viscosity of liquid

Maximize:

Vapor pressure

Ratio of the specific volume of the vapor to that of the liquid

Liquid density

**TANKS**

The tanks around the rim are the most difficult part, so they
should be made first. They are conveniently fabricated from
pipe, (such as aluminum irrigation pipe) by welding, brazing or
soldering. If you do not have the facilities to make
hermetically-sealed tanks, you can get assistance from that
modern-day equivalent of the village blacksmith --- your local
welding shop. Or you may be able to improvise from surplus
oxygen flasks or vacuum reservoirs from an auto junk yard.
Throwaway freon tanks in 25 pound sizes make excellent tanks
that are often available very cheaply from your local
refrigeration and air conditioning service-man. Aluminum is
desirable because of its lightness and durability, but steel is
easier to weld, braze or solder.

On the other hand, welded joints are not essential. Carefully
threaded and doped joints are satisfactory. If slip-on end caps
are used, they may be applied with a good epoxy adhesive to form
a hermetic seal.

After each tank is fabricated with a short side tube, we
recommend it be tested with compressed air, applying soapy water
liberally to all joints to check for leaks. You can fit a tire
valve stem to the side tube and use a tire pump or take it to
your local service station.

If you are concerned about the strength of your tanks, we
recommend that you fill them with water before pressurizing. You
can even pressurize them solely with water from your domestic
supply. Since the compressibility of water is small at these
modest pressures, this removes any danger from rupture on
testing.

The number of tanks around the rim is not crucial, except that
it must be an even number. We recommend at least eight tanks, or
four pairs to get a reasonably-smooth power flow. The larger the
tank diameter, the greater the developed torque. But larger
tanks have a smaller relative area for heat transfer.

If you are using larger tanks, such as old freon containers, it
is preferable to silver solder or braze on several copper
U-bends to the outer side of the tanks. The volatile liquid can
then flow into the copper tubes and vaporize in them to produce
the pressure needed to force the bulk of the liquid up the
radial tubes and into the opposite tank, Similarly, these tubes
will enhance condensation of vapor in the top tank.

If you are fabricating tanks from pipe, we recommend that you
insert in each tank a rolled-up piece of corrugated aluminum
sheet to make a multiplicity of small channels next to the tank
wall, This will improve heat transfer and tend to vaporize the
fluid next to the wall with less heating of the main liquid
mass.

Alternate ways to join the side arm tube to the tank:

1. Purchase brass adapters which are threaded with standard 1/2
inch Iron Pipe Thread on one end and 1/2 inch tubing compression
fitting on the other end. Bore these out so that the 1/2 inch
tubing slides all the way through. A thick walled tank may then
be drilled and tapped to accept the 1/2 inch I.P. end, which is
installed using Permatex or other good pipe dope. The side arm
tube is slid into final position with its brass grommet and nut
in place and tightened down. A little smear of Permatex on the
tube before tightening will insure a leak-proof tube joint.

2. A brass plug threaded for 1/2; inch or 3/4 male IPT may be
drilled through to accept a short length of 1/2; inch copper
tubing, which is then soft-soldered into proper position. The
brass plug is installed in the tank wall as in #1 and the radial
tube connected to the opposite tank by solder sweat fittings.

3. If the tank has a thin wall, a short length of tubing may be
soldered or brazed in position. If the tank is steel, use copper
tubing and braze, silver solder or hard solder in place. If the
tank is aluminum, use an aluminum tube and special aluminum
solder to make the joint. You can also solder a copper tube
through an aluminum tank using a special solder. These special
self-fluxing aluminum solders are available from dealers listed
in the appendix. Follow directions carefully and try soldering
some scrap pieces until you get the knack of using these special
alloys.   
    
 

![](minto2.jpg)

4. Of course, a good Heliac welder can do a quick and secure
job of fastening on the end caps and stub tubes. If you and your
friends were going to make a number of wheels, you might
negotiate a reasonable mass-production price at a well-equipped
welding shop.

5. If you are working with thin-walled tubing, the connecting
tube may be brought through a thick end cap by threading in a
street ell, or welding on an ell fitting. In that case, you may
choose to use a fairly sturdy pipe as the crossover tube between
tanks, which can also do double duty as a spoke of the wheel.

![](minto3.jpg)   

![](minto4.jpg)

If you make the tanks from thin steel pipe (Schedule 20
or 10), their fabrication should be well within the capabilities
of an ordinary electric welding machine or a flame brazing torch.

It must be emphasized that all joints must be made with care to
be permanently leakproof under pressure. If this is done, the
Minto wheel can produce power for generations, since there is no
way for its working fluid to escape.

Once your tanks have been fabricated and tested, you have
finished the hardest part. The next most important component is
the central support hub and axle.

We have shown how to construct the central support hub and axle
on a bare-bones basis, using a short length of 3 inch pipe, some
square steel plates and a home-made bearing. But here a little
browsing at an auto junk yard can give inspiration to your
ingenuity. A rear axle and differential housing provides an
excellent bearing assembly, with the added advantage that the
former drive shaft will run at higher RPM than the wheel mounted
on the axle. Of course, you will have to stop the other axle
from turning --- or mount another Minto wheel on it to double
the power output at the drive shaft. (Make sure you mount them
so both turn the same way.) Also remember that the lubricating
oil will run out of some differentials unless the drive shaft is
horizontal.

A pair of old front wheel suspensions, complete with steel
wheels, can also solve your bearing and hub assembly problems.

If none of these options is open to you, then make the bearing
assembly as shown in the prints. The piece of 3 inch iron pipe
should be polished with emery paper or any available abrasive.

![](minto5.jpg)

The pillow-blocks may be of wood, jigsawed, rasped or carved to
a reasonable fit with the pipe axle. It is preferable, but not
essential, to line the wood with a sheet of copper or lead. Or
pour molten babbit, plumber's solder or similar soft metal in a
wooden

form to a level half way up the diameter of the axle, to make a
long-lasting bearing. After pouring, remove the axle from the
solidified metal and scrape the alloy lightly to smooth it.
Occasional greasing will let it run for decades, especially if
you protect the axle from weather by tacking a piece of old tire
or tube over the bearing-axle junctions.

We have shown the spokes made from aluminum angles, since these
are light and durable. However, any other material or shape of
adequate strength will do. Aluminum channel, pipe or tubing is
fine, or even steel pipes will suffice at a cost of added
maintenance to retard rusting. Heavy walled plastic water pipe
will give excellent durability, but the number of spokes should
be doubled to compensate for the lesser rigidity.

The blueprints show a minimum number of spokes to minimize
labor. You may find it desirable to add cross bracing to these,
particularly if you build a larger wheel or use heavier tanks.

A taut lacing of wire or light cable, in the manner of the
spokes on a bicycle wheel, will also improve rigidity.

The Support Stand:

The support stand is shown as made from ordinary two by four
lumber. This will last longer if pressure-treated lumber is
used. But it is more durably fabricated from steel angles or
galvanized pipe, bolted or welded together. Either one should be
supported off the ground on masonry, rocks or cement blocks to
prolong its life. There is lots of room for improvisation here.
Just remember to build with triangles, not rectangles.

Triangular framing provides stiffness and rigidity with a
minimum of materials used.

![](img1a.jpg)

**POWER TAKE OFF**

Since there are so many uses for power, we can only give some
general guidelines and a few illustrations. These facts should
be kept in mind: The Minto wheel likes to work; like its
ancestor, the water wheel, it is a high-torque, low-speed
mechanism. It operates most efficiently just below its maximum
torque-capability. Of course, its output can be converted to
higher RPM by gears, chains, and sprockets, cable or rope
drives, belts and sheaves, etc. But, it is most effective at
jobs which use high torque at low speed, such as irrigation or
grinding grain.

1. Always remember that horsepower is Proportional to the
product of torque times RPM. A given wheel, operating across a
given temperature gradient, will provide a particular maximum
horsepower when fully loaded. If loaded less than that maximum,
it will provide the output needed to drive its given load. It is
self-regulating up to its maximum or stall torque.

2. The power take-off drive train should be designed to match
your power requirements at the RPM of the final driven device.
If you are pumping water, a low speed piston or well pump is
easily driven with a simple crank arm fixed to the axle of the
wheel. Two or more pistons have a smoother demand for power, and
a wheel will more efficiently drive them if they are phased
oppositely.

The wheel can easily drive a drum which hoists an endless
series of pails to lift water from a well. Similarly, you can
drive an air-compressor, such as an old piston refrigeration
compressor or an air-conditioning compressor from a junked
automobile (Ford type is best). The compressed air can be stored
in a tank to drive any air motor to do anything.

You can pump water uphill into a pond or other reservoir and
use this stored power to drive a small Pelton wheel to produce
power on demand.

![](img2.jpg)

3. If you require a higher RPM in a directly driven device, it
should be realized that ordinary V-belts and sheaves can not
transmit the high torque of a Minto wheel, at least in the
primary stages of gearing up to higher RPM.

For the first and possibly second stage of speed
multiplication, use sprockets and motorcycle chain, or cable or
rope drives, or gearing.

Here, mounting the wheel on an old automotive differential is
advantageous, since the output will be geared up at least 3 to
1, depending upon the assembly chosen. If the original
differential drive shaft is coupled to an automotive
transmission (manual type) a further step up in speed will be
obtained, along with the versatility of a variable speed output.
After going through these speed multiplication gear stages,
ordinary V-belts and sheaves should handle the probable torque
demands of later higher-speed power requirements.

On the other hand, if you choose the simple axle and sleave
bearing mounting, you can easily convert an old steel auto-wheel
to a drive sprocket. Just weld or bolt studs on the rim,
carefully spaced to coincide with the holes in the sprocket
chain to be used. You do not need a stud per hole: eight or ten
around the rim is usually adequate. But they must be set on a
circumference of the wheel that is an integral multiple of the
distance between adjacent holes in the chain.

A convenient method is to use bicycle sprockets and chain,
fastening the pedal sprocket to the wheel axle and the small
sprocket to a pulley shaft. For higher torque, use two or three
bicycle sprockets and chains working in parallel. Or use the
stronger sprockets and chain from a motorcycle. Another
alternative is to fasten the output end of an old car
transmission (manual type) to the wheel axle.

![](minto8.jpg)
**FILLING THE WHEEL WITH FLUID**

Many fluids are available for this purpose. Your choice will
depend primarily upon a trade-off between cost and efficiency,
as well as the temperature gradients available to you. The
man-made fluids, represented by the freon family, have
relatively high liquid densities and very low heats of
vaporization. Therefore, they are most efficient as working
fluids, producing the most horsepower for a given design of
wheel. However, they are more expensive than the
readily-available hydrocarbons, like butane, or liquified
"bottled-gas".

A third class of fluids consists of solutions of one substance
in another, such as carbon dioxide dissolved in washing soda
solution (essentially "club soda"), or propane dissolved in
kerosene. We recommend that the solution type of fluid be used
only by more sophisticated constructors who have the expertise
to deal with the more complex factors involved in desorption and
re-sorption. However, these can yield excellent efficiencies
because the heat of solution is lower than the heat of
vaporization.   
    
 

**FILLING THE SYSTEM**

The fluid is put into each pair of tanks by means of a fill
valve on each connecting tube. Of course, the fill valve can be
on one tank of each pair. You can conveniently improvise a fill
valve with the valve from a bicycle tube or a metal valve stem
from an automotive inner tube. Other choices are to use fill
valves available at an air-conditioning supply store, or the
valves that come on freon tanks. The latter is a logical choice
if you use the one-way freon tanks available from your local air
conditioning shop.

In filling the tanks, it is very desirable to remove as much
air as possible from each pair before filling and sealing.

The presence of air reduces the pressure differential
attainable at a given temperature gradient, cutting down the
power output.

There are a number of ways to remove most of the air, depending
upon what equipment is available to you - or even without
equipment.

Some Choices are:

1. Your refrigeration service man usually has an old compressor
which will pull a decent vacuum through the fill valve.

2. An automotive air conditioning compressor from a junk yard
can be directly-driven by an electric motor to evacuate the
tanks.

3. You can obtain a "water aspirator" from a chemical supply
house (or drug store) for several dollars which will pull a
decent vacuum when hooked up to a garden hose, even at low
domestic water pressure.

4. If you have no source of vacuum, merely admit some of the
working fluid of your choice into the system through the fill
valve, wait a few minutes for mixing, turning the wheel by hand,
then vent the mixed gases. Three or four repetitions of this
flushing will adequately remove air from the system. If you
choose to fill the tanks with freon, we suggest you flush with
"bottled gas", since that is cheaper and entirely
compatible with the freon.

When most of the air is removed from the system, each pair of
tanks is filled With enough working fluid to fill one tank with
liquid and its opposite with vapor. Since the exact amounts are
not critical, simple measurement of the tank dimensions will
enable you to calculate the volumes of the tank. The tables in
the appendix will allow you to estimate the weight of fluid to
be put in the fill tube.

The most direct way to determine the weight of fluid placed in
each pair of tanks is to weigh the supply tank. If the supply
tank is connected to the fill valve with a flexible tube, you
can continuously monitor its weight on a bathroom scale.

If that is not readily available, make a simple equal-arm
balance from a length of lumber and hang the supply tank on one
end and a bucket on the other. Fill the bucket with water until
balance is achieved, then remove from the bucket a measured
amount of water equal to the weight of fluid you wish to put in.
A pint is a pound and a liter is a kilogram. The beam will
balance again when the correct weight of working fluid has
entered the system.

If you do not have a bucket big enough, hang the supply
cylinder at some measured shorter distance from the pivot point
and use the appropriate factor in determining the amount of
water to be removed.

![](minto9.jpg)
  
**DESIGN CONSIDERATIONS**

The Minto Wheel is designed to utilize relatively small
temperature gradients to produce useful mechanical energy. A hot
spring or solar heated water will drive it nicely. Be very
careful to chose a liquid which will not produce a pressure too
high for your tank walls. Do not try for very high temperature
differences unless you are familiar with analysis of mechanical
strength of the tanks. We advise against using high-temperature
heat sources (such as flames) to drive the system, unless you
are qualified to make the required analyses of stresses.

**TANK SIZE**

Do not be too ambitious in the size of tanks used. As the
diameter of the tank is increased, its liquid capacity goes up
as the square of the diameter, but the area available for heat
transfer increases only linearly with the diameter. Heat
transfer determines the op wer output. A wheel with small tanks
will develop less torque, but will run faster. Remember that the
power output is proportionate to torque times RPM.

Usually, tanks with diameters of from three to eight inches are
most satisfactory. The length of the tank can be varied to suit
the diameter of the wheel. Any variation in the length of the
tank varies the volume and area in the same ratio. A long slim
tank is better than a short fat one.

We recommend that at least eight tanks per wheel be used, but
more than sixteen becomes somewhat complicated by the large
number of crossover tubes threading through the hub area. Layout
is simplified by using an even number of pairs, rather than an
odd number of pairs. In other words, use eight, twelve or
sixteen tanks (four, six or eight pairs) rather than ten or
fourteen tanks (five or seven pairs).

**CALCULATIONS**

To determine the weight of fluid needed to fill your chosen
tanks: If they are cylinders, take the inside diameter of the
tank and multiply it by itself, then multiply the product by
0.7854 to get the cross-sectional area. Multiply this number by
the length of the tank to get its volume. Be sure that all
measurements are made in the same units. If measured in inches,
the result will be in cubic inches. If in centimeters, the
result will be in cc. or ml. The tables in the appendix are
given in English units of pounds per cubic foot, so your cubic
inch result should be divided by 1728 to read out in cubic feet.
Our metric friends only need to move the decimal point three
places to the left to get liters, or six places to get cubic
meters.

Remember that the total weight of fluid put into each pair of
evacuated tanks should be equal to one tankful of liquid plus
one tankful of vapor, at the probable operating temperature. The
tables in the appendix will supply the necessary data to
calculate the desired weiqht from the known volume of your
tanks. This is not a critical matter but leads to maximum
efficiency of operation. It is similarly desirable, but not
essential, to have an equal weight of fluid in every pair of
tanks on the wheel.

Operation of the wheel:

The power output of the wheel is proportionate to the rate at
which heat is transferred into the liquid at the bottom and out
of the vapor at the top,

For a given temperature difference, a hot water bath will
transfer heat to the bottom tanks at a rate about forty times
faster than hot air will.

So, we recommend that you use hot water to heat the bottom
tanks, when feasible. The water may be heated by solar
radiation, as with a solar collector below the bath level to
heat it by convection. If you have a geothermal spring, your
worries are over, and it need be only twenty degrees or so
warmer than the air to give a reasonable power output.

Similarly, if you are using the wheel to pump water, arrange to
have a few drops dripping on the top of the wheel to cool the
upper tanks by evaporation. This increases the temperature
difference across the wheel and increases power output. Even if
you have no cool water, a bucket with a wick siphon dripping on
the top of the wheel will help greatly, especially in hot, dry
climates.

We have mentioned that the wheel likes to work and should be
loaded to maximum torque for best efficiency. The optimum speed
is easily determined for your particular wheel and heat source
by putting into one of the crossover lines a small "bulls eye"
type sight glass. These are available at your local air
conditioning service man. Only one need be built into one
cross-over line if all your tanks are similar.

![](10.jpg)
The load should be adjusted so that liquid starts to
spurt
up the cross-over line when the bottom tank of that pair is
horizontal. Bubbles of vapor should start to show in the sight
glass as the tank trailing behind this one becomes horizontal. By
adjusting the load on the power take off, and the depth of the
water bath, this ideal may be approached.

Power output of the wheel:

Of course, you can just build a wheel and load it until it is
working at maximum efficiency, then see whether it will do the
job you hoped it would. But it is not difficult to calculate how
much power it should turn out. The basic rules were worked out
by Lazare Carnot (1753-1823) for water wheels, the major prime
movers of his day, which were pure gravity engines. It is
interesting that his son, Sadi Carnot, (1796-1832) is the author
of the Carnot Theoreum of modern thermodynamics. Sadi took his
father's formulae for power development by water wheels and
converted it to the potential power output of heat engines. Sadi
likened the "caloric fluid" to water, and the temperature
through which it dropped to the height through which the water
dropped. Today, we know that Lazare Carnot was correct, since
the amount of water coming out the bottom of a waterwheel is the
same as the amount of water going into the top. We also know
that the amount of heat coming out of a heat engine is less than
the amount of heat going into it. But in Sadi Carnot's day, the
efficiency of steam engines was so low that he could not detect
the difference between the "caloric fluid" going into the engine
and the amount coming out. So he incorrectly applied his
father's water wheel formulas to heat engines in 1824.

I do not wish to digress with this historical diversion, but it
should be realized that this wheel is a synthesis of both the
Carnots, father and son. It is a gravity engine operating on the
principles of the water wheel, driven by a temperature gradient.

Back to our calculations:

If a weight of any substance falls through a vertical distance,
its potential energy may be converted into kinetic energy. If
one pound of weight falls one foot, it can develop one
foot-pound of energy. Power is the rate of delivery of
energy. It has been established that one horsepower is the
equivalent of delivering 33,000 foot-pounds of energy per
minute. Or 4500 kilogram-meters per minute.

To calculate the horsepower output of your wheel then, it is
only necessary to know its diameter, and the weight of liquid
transferred from bottom to the top tank each minute. The product
of these two, divided by 33,000 will give you the horsepower.
This is Lazare Carnot, upside down.

Well, its easy enough to measure the diameter of the wheel, but
how much weight will transfer per minute? Here is where Sadi
Carnot's theorem takes over. The greater the temperature
difference, the higher the efficiency. Put Lazare and Sadi
together and you get a "snowball effect".

Let's state it this way: The greater the temperature difference
between the bottom and top of the wheel, the greater is the
power output and efficiency of conversion of heat to
power.

Let us get back to calculating how much weight will be
transferred per minute.

To determine this, let us look at what happens. In the bottom
tank, we must vaporize a quantity of liquid to fill that tank
with vapor. The vapor displaces almost a tankful of liquid into
the upper tank. You already know the volume of the tank, so you
must calculate the weight of vapor it takes to fill it,
at your probable operating temperature. This number you can get
from the tables given herein. Then you read out, on the same
line, the heat of vaporization per unit weight. This gives you
the amount of heat you have to put into the bottom tank to empty
it. {Pounds of vapor times heat of vaporization per pound.}

Now you know how much heat (measured in British Thermal Units,
BTU's) you have to put into the tank to empty it and drive the
liquid into the top tank.

But power depends upon the rate of heat flow. Knowing
how many BTU's have to flow into the tank, you must next figure
out the rate of heat flow. The heat flow rate depends
upon the temperature difference between the water bath and the
contents of the tank. For each degree Fahrenheit of temperaturedifference between the water bath and the working fluid in
the tank, about 5 BTU's will flow per minute per square foot of
tank wall area.

If you are not familiar with thermodynamic calculations, this
may seem like a big chunk to swallow. But if we cut it up into
little pieces, it is not hard to digest. And you would really
like to make a reasonable prediction of what your wheel can turn
out~ So let's take an example, step by step, to illustrate the
principles:

Let us say that we make the tanks from three lengths of
aluminum irrigation pipe of four inch diameter. If we cut each
length into five foot sections, we will get about four tanks per
piece of pipe, giving 12 tanks for our wheel. If the wheel is
somewhat over 60 feet in circumference, it will be about 20 feet
in diameter. Those are the basic facts.

We can calculate that each tank has a heat transfer area of 4 x
3 14 ( ) square inches per inch of length, multiplied by 60
inches of length gives about 754 square inches. Since there are
144 square inches in a square foot, the 754 square inches
converts to 5.24 square feet per tank, We will ignore the area
of the end caps as a little "fudge factor" in our favor,

Now we put in the 5 BTU per minute per square foot per degree
Fahrenheit. So we know each tank can transfer 5 times 5.24 or
about 26 BTU's per minute for each degree temperature difference
between its contents and the water bath.

Next we will assume the ideal case, where we heat up and
vaporize only the weight of fluid required to fill the tank
volume.

We can calculate that the volume of one tank is:

4" x 4" x 0.7854 x 60" = 754 cubic inches

or 754/1728 = 0.436 cubic feet

If we are using freon-12 as our working fluid, and pick a
reasonable intermediate temperature of l00 deg F, reference to the
tables in the appendix show that its vapor has a density of
3.135 lbs/cu. ft. at that temperature. Therefore the weight of
F-12 that has to be vaporized to displace the liquid in the
lower tank is:

0.436 x 3.135 lbs = 1.37 lbs.

From the same table on the same line, we see that it takes
57.46 BTU to vaporize one pound, so the amount of heat to be
transferred into the tank is:

1.37 lbs x 57.46 BTU = 78.54 BTU

How much mass is transferred? Well, we started with a tankful
of liquid. Our tables tell us that liquid F-12 at 100 deg F weighs
80.11 lbs per cubic foot, and we know that a tank holds 0.436 cu
ft.

80.11 x 0.436 34.93 lbs per tank

Of course, we are going to convert 1.37 lbs of the liquid into
vapor, so the net transfer of liquid will be:

34.93 - 1.37 : 33.56 lbs

Since our wheel is about 20 feet in diameter, each tankful will
provide nearly:

33.56 x 20' = 671 foot pounds of energy

In our example, twelve tanks will empty per revolution; we will
get:

12 x 671 = 8050 ft lbs/revolution

If this work was used for hoisting water with an endless bucket
chain, we can readily calculate that the 8000 ft. lbs of work
per revolution is equal to that required to raise 95 gallons of
water ten feet for each revolution of the wheel. In practice,
somewhat less would be raised because of friction and other
losses, but we are merely trying to approximate the magnitude of
the useful work to be realized from the conditions of this
example.

Let us continue by calculating how many revolutions per
minute would be expected.

We said earlier that the rate of doing work is a
function of the rate of heat flow. The rate of heat flow is
governed by the area and the temperature difference. In our
example, the tanks have an area of 5.24 square feet and a heat
transfer coefficient of about 5 BTU per minute per square foot,
so each tank will transfer 26 BTU per minute per degree
Fahrenheit difference from the water bath. If the bath has water
heated by solar panels, it might easily have an average
temperature of 140 deg F, or 40 degmore than the tank.

So, our heat flow rate would be:

40 x 26 BTU = 1040 BTU/min/tank

We have already calculated that, under ideal conditions, it
takes 78.54 BTU to empty the tank. Therefore a tank ideally
should empty in:

78.54/1040 = 0.0755 min or 4.5 seconds

Since there are twelve tanks on the wheel, it would ideally
make about one revolution per minute and hoist 95 gallons of
water per minute through ten feet.

Remember that this is a theoretical calculation and your wheel
will produce work at a somewhat lesser rate than the
theoretical. If your specific embodiment produces half the
theoretical work output, it would be equivalent to hoisting a 50
gallon drum of water up ten feet every minute. This is
considerably more work than a man can perform on a sustained
basis.

The wheel does not produce a high RPM, high power intensity
output. If you have need for high intensity output, such as
driving an electrical generator, then consider another
innovative approach. Like the Minto wheel, this is also a
gravity engine driven by a thermal gradient. But a different
sequence of actions occur.

**THE ARTIFICIAL HYDROLOGIC CYCLE**

This prime mover is useful in more special circumstances. It
uses a moderately-high temperature gradient (achieving greater
Carnot efficiency) and a substantial difference of elevation,
such as a mountain or high building. The basic principle
involves the vaporization of a low-boiling liquid at modest
pressure, such as a hot spring can produce. The vapor flows
upward through a well-insulated pipe to some higher elevation,
doing work against gravity. At the highest point it flows into
an air-cooled condenser, wherein it gives up its heat and
reverts to liquid form. The liquid flows back downhill through a
pipe to produce a substantial hydrostatic head. The high
pressure liquid drives an hydraulic motor. The exhaust of the
motor flows into the vaporizer to close the cycle. The example
gives details for one set of circumstances.

This form of prime-mover requires some precision-built
machinery in the hydraulic motor. But it has a greater intensity
of power output. (High torque at high RPM) Nonetheless, the
components are durable and not expensive. If the necessary
sources of altitude and heat are available, it has a very high
cost effectiveness and excellent durability. Like the wheel,
once built, it can turn out power for generations to come
without consuming irreplaceable fuels.

![](12.jpg)

![](11.jpg)

---

**US Patent # 3,636,706**   
**( Jan. 25, 1972 )**

**Heat-To-Power Conversion Method and
Apparatus**

**Wallace L. Minto**

US Cl. 60/36, 55/459   
Intl. Cl. F01k 25/04

**References:**

USP # 3,358,451 ~ Feldman, et al. ~ US Cl. 60/108

**Abstract ~**

A fluorocarbon compound possessing a low-specific heat and a
low-latent heat of vaporization is forced in the liquid state
through a heat exchanger and heated to within 50 F of, but not
exceeding its critical temperature, while being maintained at a
pressure exceeding its vapor pressure, to produce a liquid
containing vaporous nuclei which is then injected through a
nozzle or other pressure-reducing device tangentially into an
expansion chamber, which chamber is at a pressure below the
liquids vapor pressure, whereby a portion of the liquid
evaporates and separates from the remaining liquid. The vapor
fraction is withdrawn from the chamber to drive a vapor engine,
the engines exhaust vapor is condensed to a liquid which is
then raised in pressure and mixed with the liquid fraction from
the separation chamber and recirculated through the heat
exchanger.

**Background of the Invention ~**

The present invention is directed generally to improvements
relating to the thermodynamic cycle and it relates particularly
to an improved method and apparatus for converting heat into
motive power.

The use of steam as a drive medium or working fluid in vapor
driven engines possesses important drawbacks and disadvantages.
Among these disadvantages are susceptibility to freezing, the
high weight-to-power ratios and the low maximum achievable
efficiency, the latter being due to the high heat of
vaporization of the water and the consequent high energy losses
in the condenser. The use of other working fluids in place of
steam as the drive medium overcomes many of the drawbacks
accompanying the use of steam. Many of the fluorinated carbon
compounds, particularly the fluorinated carbon compounds such as
trichloromonofluormethane (R-11) and other of the fluorocarbons
possess highly desirable properties and characteristics as drive
fluids. They have low heats of vaporization so the condenser
energy losses are low and their pressure-enthalpy
characteristics are highly desirable.

However, the use of fluorinated carbon compounds is accompanied
by important practical drawbacks when embodied in the
conventional cycles. These compounds are subject to
decomposition on being heated to excessive temperatures, have
small enthalpies, and under conventional conditions possess low
heat transfer properties. Consequently under conventional
conditions accompanying the heating and vaporization of these
fluorinated compounds attendant to their use as working fluids,
localized heating or hot spots occur which promote and
accelerate their decomposition. Moreover, the size of the
boilers and heat exchange units are large relative to their heat
transfer capacity when employed with the fluorinated compounds,
and the conventional heating and vaporizing procedures and
apparatus otherwise leave much to be desired.

**Summary of the Invention ~**

It is a principal object of the present invention to provide an
improved method and apparatus for the conversion of heat into
motive power.

Another object of the present invention is to provide an
improved method and apparatus for producing a high-pressure
vapor.

Still another object of the present invention is to provide an
improved method and apparatus for the production of
high-pressure vapors of condensable fluorinated compounds in
which any heat decomposition of these compounds is eliminated.

A further object of the present invention is to provide an
improved method and apparatus of the above nature characterized
by their efficiency, reliability and versatility and the
compactness, ruggedness and adaptability of the apparatus.

The above and other objects of the present invention will
become apparent from a reading of the following description
taken in conjunction with the accompanying drawing which
illustrates a preferred embodiment thereof.

In a sense the present invention contemplates the provision of
a method and apparatus for the production of a pressurized vapor
from a liquid which vapor is employed as the drive medium in a
vapor engine wherein the liquid is pumped through a heat
exchange and is there heated to a temperature below its critical
vapor pressure so that the liquid phase is maintained in the
heat exchange unit, the heated liquid being discharged into an
expansion chamber at a pressure below its corresponding vapor
pressure to vaporize a fraction of the injected heated liquid.
The vapor and liquid fractions are separated in the chamber, the
liquid fraction being returned to the heat exchange unit and the
vapor fraction being used to drive a vapor engine, the expanded
vapor output of which is condensed and the condensate returned
to the heat exchanger.

Advantageously, the working fluid is a low boiling point
fluorocarbon compound having a low heat of vaporization,
preferably a boiling point at atmospheric pressure of [ ? ] deg F.,
to 250 deg F., and a heat of vaporization of 20 to 300 BTU per
pound at atmospheric pressure. Examples of highly suitable
liquids are R-11, R-113, R-114, R-115, R-216, perfluoro cyclic
ethers and amines, and R-21.

The temperature and pressure of the liquid in the heat exchange
unit is advantageously such that the liquid is in a nucleated
state, that it, the pressure and temperature is such that a
portion of the fluid is present in the form of minute vaporous
nuclei but is characterized by the absence of any formation of
bubbles of significant dimensions. The heat transfer rate to a
liquid is found to be highest when it is in such a state of
nucleated boiling, however, the rate of heat transfer from the
wall to the fluid drops sharply if conditions are such that
bubble formation occurs, and furthermore, there is a great
danger of boiler tube burnout in the event that heat transfer
from the tube wall to the heated fluid drops and the tube is not
adequately cooled thereby. Moreover, the above conditions are
highly conducive to the local overheating of the fluid with the
resulting decomposition thereof. The system described herein
obviates these difficulties and improves the efficiency of heat
transfer, thereby substantially reducing the physical size of
the vaporizer.

The heat exchange unit conduits are advantageously of such
design and dimensions and the flow rate of the liquid
therethrough are such as to produce turbulent flow in the heat
exchange conduits. In addition, the surface-to-volume ratio of
the heat exchange conduits should be such as to effect a
temperature gradient between the external heating fluid or hot
gases and the conduit wall far greater than between the conduit
wall and the heated liquid.

Advantageously, the expansion chamber separating receiver is of
cylindrical shape with a depending conical bottom wall, the
heated liquid being injected into the chamber through a
tangential nozzle to form a vortex in the chamber, the vapor
fraction being obtained through a coaxial nozzle conduit in the
top of the chamber and the liquid fraction being drawn from the
bottom of the chamber.

In order to increase the entrance velocity and produce a
pressure differential, the minimum cross-sectional area of the
tangential nozzle leading into the cylindrical expansion chamber
is advantageously less than, and preferably less than half of,
that of the conduit leading from the heat exchanger to the
nozzle. The diameter of the expansion chamber is advantageously
3 to 10 times that of the conduit leading to the nozzle and the
height of the chamber is advantageously 4 to 12 times the
conduit diameter, and the height of the depending conical
section is preferably between 2 and 5 times the conduit
diameter. The chamber coaxial vapor outlet conduit projects into
the chamber a distance of one to 4 times and is of a diameter of
one to 4 times the diameter of the conduit leading to the
nozzle.

The vortex produced in the chamber causes a rapid separation of
the liquid and gaseous fractions with minimal entrainment each
of the other. Further, centrifugal action produces a pressure
gradient across the radius of the vessel so that any small
droplets of liquid entrained in the gas tend to evaporate.

The subject method and apparatus produces a pressurized vapor
from a low boiling point fluorocarbon in a highly efficient and
reliable manner with the obviation of any decomposition or
deterioration of the fluorocarbon, and the apparatus is compact,
simple and rugged.

**Brief Description of the Drawings ~**

**Fig. 1** is a flow diagram of a heat to motive power
conversion system embodying the present invention; and

![](fig1.jpg)

**Fig. 2** is a front elevational view, partially in
section, of the fluid expansion and separation section thereof.

![](fig2.jpg)

**Brief Description of Preferred Embodiment ~**

Referring now to the drawing which illustrates preferred
embodiment to the present invention, the reference numeral 10
generally designates the improved heat to motive power
conversion system which includes a heating unit 11, a vapor
separator 12, a vapor engine 13, a condenser 14, a feed pump 15,
and a burner 16 in a typical operation the low boiling fluid and
would be circulated by pump 17 through the heat exchanger 18
which typically would be comprised f a multiplicity of coiled
pipes constructed of a material that is heat and corrosion
resistant. The heated fluid would then pass through a pressure
reducing valve 19, which is optional, and thence through nozzle
20 into the vapor separator unit 12. The liquid portion of the
heated fluid would then return via conduit 21 and reservoir 22
to the pump 17 for recirculation, whereas, the vapor portion of
the heated fluid would exit separator via conduit 23, pass to
the engine 13 through throttle valve 24 which controls the
engine 13. Exhaust from engine 13 would pass via conduit 25 into
an injector 26. Within the injector 26 the exhaust vapor from
the engine thereby raising the pressure in condenser 14 and
providing a much greater surface for the vapor to condense upon,
as well as a higher pressure within the condenser, thereby
making the heat transfer much more efficient. A portion of the
liquid from pump 15 travels via check valve 29 back into the
heat exchanger vapor separation system 11, 12. Fuel supplied to
the burner 16 is controlled via valve 32 which, in turn, is
actuated by network 33 of known construction. Network 33 is
controlled in turn by the sensor 30, which is responsive to the
temperature of the heated fluid within the heat exchanger coils
and also to the sensor 31, which is responsive to the vapor
pressure inside the vapor separator 12. Temperature sensor 30 is
preset to turn down the duel supply or turn it off entirely if
the temperature exceeds a preset value below the critical
temperature of the working fluid. Pressure sensor 31 is arranged
so as to reduce or cut off the fuel supply via network 33 if the
pressure exceeds the preset value.

The expansion chamber and vapor liquid separator 12 includes a
vertical cylindrical wall 40 provided with a depending conical
bottom wall 41 which terminates in the dependent coaxial conduit
21. The top of chamber 12 is closed by a wall 42 through which
inlet conduit 20 projects to a point below top wall 42. A
preferably rectangular inlet nozzle 34 communicates with the
upper part of chamber 12 through cylindrical wall 40 in a
direction tangential to the cylindrical wall 40. The nozzle 34
is preferably of greater height than width and upon the flow of
liquid therethrough into chamber 12 a rotating liquid and vapor
vortex is produced.

The system 10 is charged with a low boiling point fluorocarbon
compound for example, R-11. Under normal operating conditions
with R-11, pressure regulator sensor 31 is adjusted to 500
pounds per square inch, absolute, fuel control network 33
adjusted for a liquid outlet temperature in pipe 18 of 380 deg F.

Under normal operating conditions the pressures and temperature
are as above set forth. The conditions of the working liquid in
pipe 18 are such that it is in a state of nucleated boiling with
a highly efficient heat transfer from the pipe to the liquid.
The hot pressurized liquid issues from nozzle 20 effecting the
vaporization of about 10-20 percent by weight of the liquid
discharged therein under the above conditions. By reason of the
strong centrifugal force accompanying the vortex the liquid
fraction and vapor fractions rapidly and efficiently separate,
the liquid fraction traveling to the wall 40 and separating
downwardly through funnel 41 and conduit 21 and the vapor
fraction flowing upwardly through conduit 23. The vapor flows
through and drives engine 12 the exhaust of which is liquefied
in the pressurized condenser 14 and recirculated through heat
exchange unit 18 by pump 15. The liquid fraction, on the other
hand, flows into tank 22 from which it is withdrawn by pump 17
and recirculated through heat exchange unit 18.

A drop in demand of pressurized such as accompanies the closing
down of throttle valve 24 results in an increase in the pressure
in chamber 12 which in turn reduces the delivery rate or fuel to
the burner 16 to return the pressure therein to the regulated
value. Any tendency for the temperature in pipe 18 to drift from
the preset temperature is overcome by the regulating system
including network 33 and sensing element 30 which automatically
varies the fuel control valve.

According to a specific example of the improved apparatus the
diameter of vapor discharge conduit 21 is 1.5 inches, the
conduit 23 projecting 3 inches into chamber 12. The diameter of
chamber 12 is 5 inches and its height is 8 inches and the height
of conical wall 41 is 4 inches. The nozzle transverse cross
section is one inch high and 1/4 inches wide and the inside
diameters of pipes 18 and 20 are one inch each. The engine 12 is
a 5-cylinder reciprocating piston engine of a total displacement
of 150 cubic inches and is capable of delivery with the present
system about 125 shaft horsepower.

Examples of other working fluids which may be employed and
their preferred operating parameters are as follows:

![](table1.jpg)

The working fluid is advantageously a nonflammable compound
having, at atmospheric pressure, a boiling point of 0 deg to 250 deg
F., and heat of vaporization at room temperature of 20 to 300
BTU per pound. It should preferably have a critical temperature
of 200 to 600 deg F., and a critical pressure of 400 to 1000 psi
absolute. The temperature to which the liquid is heated in heat
exchanger 18 should be within 40 F., of the critical temperature
and the pressure should exceed the saturation pressure by about
10 to 100 psi. The pressure in the expansion chamber should be
between 10 and 200 psi less than the critical pressure.

While there have been described and illustrated preferred
embodiments of the present invention it is apparent that
numerous alterations, omissions, and additions may be made
without departing from the spirit thereof.

I claim: [Claims not included here]

---

  

**British Patent # 1,301,214**

**Prime Mover System**

**Wallace L. Minto and Leonard J. Keller**

The present invnetion relates to prime mover systems.

In US Patent # 3,479,817 and in British Patent Specification
No. 1,251,484 there are described external combustion engine
systems employing as a drive medium in a closed sealed circuit,
fluocarbon compounds having low latent heats of vaporization and
desirable boiling points. While the systems described in the
aforesaid British and US patents are in many respects superior
to the conventional prime mover systems employing steam as the
drive medium, the use therein of conventional vapor engines, as
typified by the turbine and reciprocating engine is accompanied
by numerous drawbacks and disadvantages. These drawbacks and
disadvantages are consequent to the operating and flow
characteristics of the conventional engines particularly when
employed with the fluocarbon drive medium, whose properties in
many critical areas are radically different from that of steam.
In addition to the usual drawbacks of the reciprocating engine,
including high inertial losses, poor torque speed
characteristics, high friction and high maintenance
requirements, the high losses and inefficiencies attendant to
the operation of that engine due to the numerous changes in the
direction of flow of the drive medium through the engine are
aggravated by the use of a fluorocarbon drive medium because of
its relatively high specific weight. The turbine, on the other
hand, is a low-torque engine which in many applications requires
the use of expensive energy consuming speed reducing
transmissions, is inefficient at low speeds, requires relatively
high inlet-exhaust pressure difference, and has a relatively
high size to torque ratio. Thus the use of reciprocating engines
or turbines with fluorocarbon drive medium leaves something to
be desired.

The object of the present invention is to provide a prime mover
system which has a high efficiency, ruggedness, simplicity,
excellent torque and speed characteristics, low maintenance
requirements, and great reliability, adaptability and
versatility.

According to the present invention there is provided a prime
mover system comprising a closed sealed circuit containing a
drive medium having a latent heat of vaporization of less than
100 gram calories per gram ad a boiling point less than 95 deg C
atmospheric pressure, said closed sealed circuit comprising:

A vapor engine including at least two male and female members
defining oppositely pitched helical screws intermeshing along a
longitudinally extending area of engagement and extending from a
leading input end to a trailing outlet end, a casing housing the
screws and having faces in substantially fluid tight engagement
with the peripheries of the screws and an inlet communicating
with the trailing end of the female screw, the female screw
having chamber defining grooves and the male having helical
lobes engaging the chambers along the intermeshing area, the
screws rotating in predetermined opposite directions under the
influence of a pressurized fluid introduced through the input
port;

Means including an input and an output for heating and
vaporizing the drive medium;

Means including a condenser having an input and output for
cooling and liquefying the drive medium;

Means for injecting liquid drive medium from the cooling and
liquefying means into the heating and vaporizing means input;

Means connecting the output of the heating and vaporizing means
to the input of the engine; and

Means connecting the output of the engine to the input of the
cooling and liquefying means.

An output drive shaft is connected to one or both screws and
projects by way of suitable seals or glands through the casing.
It should be noted that more than two intermeshing rotor screws
may be employed, for example two female rotors engaging a common
male rotor. Examples of mechanisms which may be employed and
modified for the present purposes are described, in among
others. US Patents Nos. 1,696,802 No. 2,578,196, and No.
3,016,842.

The drive medium should be a fluorocarbon compound, preferably
having at least two carbon atoms and three fluorine atoms per
molecule, and in addition may contain hydrogen, oxygen, silicon
and chlorine atoms in any desired combination to obtain the
optimum thermodynamic properties desired. Mixtures and
azeotropes of two or more of the above compounds may be employed
as the drive medium and there may be added a suitable compatible
high boiling point lubricant which is liquid at normal
temperatures, preferably a fluorosilicone lubricant. The above
fluorocarbon compounds are characterized by their high
lubricity, stability, vapor range and non-inflammability as well
as their low heat of vaporization.

Preferably the engine is provided with means for controlling
the vapor cut-off to the successive helical screw chambers and
hence the chamber expansion ratio and engine torque. Expansion
ratio of 1:1.5 to 1:20 are employed to advantage, the preferred
range being 1:3 to 1:10 for operation without simultaneous
liquid injection. Increasing the expansion ratio increases the
engines conversion efficiency, while decreasing the ratio
maximizes output torque. By adjusting the expansion ratios the
need for variable speed transmissions or torque converters is
obviated, and such adjustment is achieved by varying the point
at which communication between successive rotor chambers and the
engine input is cut off, and this may be accomplished by
providing peripherally-spaced input ports and controlling the
communication between the ports and the heated vaporized drive
medium. The engine vapor is advantageously directed at the
leading faces of the helical chamber grooves so that the inertia
of the input vapor is also converted to mechanical energy with a
resulting increase in engine efficiency, particularly at high
engine speeds.

A further increase in efficiency is achieved by injecting or
admixing with the engine inlet vaporized drive medium, medium in
the liquid state. Unlike most substances the fluorocarbon
compounds suitable for use as drive media tend to superheat upon
isoentropic expansion from the saturated vapor. The superheat
enthalpy may be used to vaporize additional liquid drive medium
within the engine, increasing the volume of vapor and furnishing
additional work of expansion. The pressure required to inject
the liquid into the engine may be supplied by the boiler feed or
other pump. The temperature of the liquid may be as low as that
of the condenser outlet, or as high as that of the hot saturated
liquid in the boiler in equilibrium with the saturated vapor
being used to drive the engine, or any intermediate temperature.

The proportion of liquid to be injected is readily calculable
from the relative enthalpies of the liquid injected and that of
the exhaust vapor that would occur without admixture of liquid.
In this calculation, allowance should be made for the fact that
expansion of the vapor in the engine is not truly isoentropic,
hence the enthalpy and superheat of the exhaust is greater than
it would be is expansion was truly isoentropic. The proportion
of liquid injected into the engine should be such that the
resultant exhaust, after admixture, contains a minimum of
superheat. Indeed, it is preferable that the exhaust condition
be within the saturation line at condenser pressure, say at 80%
or 90% quality. The presence of liquid droplets suspended in the
vapor materially improves sealing across lines of approximation
of the surfaces of the moving engine parts and assists in
lubricating them to minimize wear and tear. By such admixture of
liquid with the engine inlet vapor, a greater total volume of
gas passes through the engine, and the work output of the engine
becomes a larger fraction of the net heat inputs to the boiler,
resulting in improved thermal efficiency of the system. It is to
be noted that this advantageous result can only be obtained with
substances which superheat upon expansion of their saturated
vapors.

The admixture of liquid and gas should preferably take place
within the engine expansion chambers, although may take place at
any point prior thereto, since it will require a finite period
of time to reach equilibrium, which will occur under the
turbulent conditions of flow within the engine. It is
advantageous to inject a portion of the liquid at relatively low
temperature into the engine by such means as to cause it to flow
through the bearings, thereby cooling and lubricating them. The
liquid injected into the bearings at the high pressure end will
admix with the vapor in the engine, increasing its efficiency as
outlined above.

The fluorocarbon lubricant is admixed with the original charge
of fluorocarbon drive fluid, in which it is soluble,
particularly at elevated temperatures. Since the fluorosilicone
is soluble therein, ebullition of the fluorocarbon in the boiler
results in a vapor containing entrained microdroplets of
fluorosilicone, which are carried into the engine and lubricate
its moving parts. The fluorosilicone droplets dissolve in the
fluorocarbon liquid in the condenser and the resultant solution
has higher lubricity than the fluorocarbon alone, lubricating
the boiler feed pump, circulating pump seals and all other
moving parts in the system. The fluorsilicone is unaffected by
the relatively low boiler temperatures required to vaporize the
fluorocarbon drive medium (less than 250 deg C). Hence it
circulated freely and unchanged throughout the entire system. We
have found that less than 1 percent of fluorosilicone is
adequate, and 0.2% by weight is out usual proportion.

The prime mvoer system of the present invnetion employing as a
drive medium the specified fluorocarbon compound and helical
screw engine is far superior to a system using a fluorocarbon
drive medium and conventional vapor engines in its lower cost,
high efficiency, versatility and adaptability and its improved
torque speed characteristics, great reliability and low
maintenance. Moreover, the improved system is far superior to a
corresponding system employing steam as a drive medium for
similar reasons, including the poor lubricity of steam and its
tendency to condense on expansion.

Referring to the accompanying drawings:

**Figure 1** is a schematic diagram of a prime mover system
embodying the present invnetion;   
    
 

![](gbfig1.jpg)

**Figure 2** is a top plan view partially broken away, of the
vapor engine forming part of the improved system;

**Figure 3** is a left hand end view thereof; and

**Figure 4** is a right hand end view thereof.

![](gbfig234.jpg)

The reference numeral 10 designates a helical screw rotor
engine which forms part of a closed vapor liquid circuit of the
nature described in US Patent No. 3,479,817 and British
Specification 1,251,484. The engine 10comprises a housing 11
(Figure 2) including opposite end walls 12 and 13 and a
peripheral wall 14 having a transverse cross-section delineated
by intersecting circles.

A pair of mating, helical screw, male and female defining
rotors 16 and 17 respectively are located in the housing 11 and
are provided with axial end shafts 18 which are journaled in
corresponding pairs of axially aligned bearings mounted on end
plates 12 and 13, at least one of the shafts 18, for example
that connected to female rotor 17, projecting by way of a
suitable seal through one of the end plates and defining the
engine drive or output shaft.

The rotors 16 and17 fit in the casing 14 to close tolerances to
minimize any leakage between the rotors and the peripheral and
end faces of housing 11. The female rotor 17 has a plurality of
similar helical chambers or cylinders defining grooves 19 formed
therein, each of which extends for somewhat less than 360
degrees about the rotor 17 from the leading to the trailing end
thereof, example 6 grooves 19 in the illustrated embodiment. The
male rotor 16 includes a plurality of similar helical piston
defining lobes 20, four in number in the illustrated embodiment.
Successive lobes 20 register with successive grooves 19 along a
longitudinally-extending intermeshing zone and form a rolling
fluid tight engagement therewith with the opposite concurrent
rotation of the meshing rotors 19and 20. Thus the lobes 20
define pistons which slide along cylinder or chamber defining
grooves 19 so that these successive chambers expand from the
leading or input end proximate end plate 13 at the rotor
intermeshing zone with the rotors 16 and 17 rotating clockwise
and counterclockwise respectively as viewed in Figure 3. The
lobes 20 disengage respective grooves 19 in less than one
revolution and before the leading end of the respective groove
again reaches the intermeshing zone.

A pair of pressurized vapor inlet conduits A and B respectively
extend through corresponding openings in leading end plate 13
providing communication with the leading end of housing 11 and
grooves 19 at a point shortly following the rotor intermeshing
zone in the clockwise direction therefrom wherein the chamber in
the communicating groove 19 is expanded a small predetermined
amount by the mating lobe 20, and at a point further removed in
the clockwise direction from the first point where the chamber
in the groove 19 registering therewith is further expanded by
the mating lobe 20. Thus the engine expansion chamber defined by
mutual engaging groove 19 and love 20 is greater when
communicating with conduit B than with conduit A and receives a
greater volume of pressurized vapor in the former case, that is
when the pressurized vapor is fed to the chamber by conduit B or
by both conduits A and B, than by conduit A alone.

A pair of exhaust conduits C and D, respectively, provide
communication with the grooves 19 through the trailing end plate
12 and are positioned in a manner similar to conduits A and B.
Thus successive grooves 19 maintain their pressure even after
they have been disengaged by corresponding lobes 20 by reason of
the closure of opposite ends thereof until their trailing ends
reach exhaust conduit C through which the pressurized vapor in
the corresponding grooves is discharged. It should be noted that
pressurized vapor may be fed to conduits C and D and conduits A
and B connected to exhaust under which conditions the rotors 16
and 17 will be rotated in a reverse direction to that when the
pressurized vapor is fed through conduits A and B.

The conduits A and B as well as the conduits C and D extend in
a direction toward the leading face 21 of the respective groove
in registry therewith, preferably perpendicular thereto. Thus,
the pressurized vapor fed by any of the conduits A, B, C, or D
into the engine impinges on the corresponding leading groove
face 21 to impart torque to the rotors as a consequence of the
momentum of the inflowing vapor.

As seen in Figure 1 of the drawing the conduits A and B are
connected respectively to the outlet ports 22a and 22b of a
valve 22 having an inlet port 22c and the conduits C and D are
connected respectively to the outlet ports 23a and 23b of a
valve 23 having an inlet port 23c, the valves 22 and 23 each
having actuators or spindles for selectively connecting the
inlet ports to both respective outlet ports or the leading of
the respective outlet ports that is ports 22a and 23a or to cut
off the outlet ports. The valve inlet ports 22c and 23c are
respectively connected to the outlet ports 24a and 24b of a
valve 24 having inlet ports 24c and 24d which are alternatively
respectively connected to the outlet ports 24a and 24b or 24b
and 24a.

A drive medium heater or heat exchange unit 26 of any suitable
type is heated in any suitable manner, for example by a
conventional oil or gas burner, to raise the temperature of the
liquid drive medium therein to close to the coiling point
thereof, preferably to its nucleated boiling point, at the
pressure I the heater unit, the inlet to the heater unit 26
being connected to the outlet of a condensate pump 28 which may
be driven by engine 10 or by any suitable auxiliary drive means.
The inlet to condensate pump 28 is connected to the outlet of a
liquid drive medium reservoir tank 29 whose inlet is connected
to the outlet of a heat exchange condenser unit 30 which may be
suitably cooled by air or water. The inlet to condenser 30 is
connected to valve port 24d.

The outlet of heater 26 is connected to the inlet of an
expansion chamber 32 of the structure described in the
abovementioned British Patent Specification, the vapor outlet of
which is connected successively through a selectively operable
throttle valve 34 to valve port 24c. The liquid outlet of
expansion chamber 32 is connected to the inlet to heater 26 and
through a throttle valve 37 advantageously adjustable with
throttle valve 34 to the inlet of throttle valve 34.

The circuit illustrated in Figure 1 is closed and hermetically
sealed and is charged with a fluorocarbon drive medium of the
nature specified above, for example R-113, R-114, R-216 or other
fluorocarbon compounds with like properties and mixtures
thereof. In addition the drive medium may have advantageously
admixed therein, preferably less than 1 percent by weight, for
example 0.2 percent of the drive medium, of a lubricant which is
stable and inert in the drive medium and liquid at the pressures
and temperatures encountered in the network, for example, the
fluorosilicone lubricants. The pressures and temperatures are
regulated to the desired values in the manner described in the
above identified British and USA patent specifications.

Considering now the operation of the prime mover system
described above, under normal forward low torque operating
conditions the valve 23 is adjusted to provide communication
between only ports 22a and 22c, the valve 23 is adjusted to
interconnect ports 23a, 23b and 23c and valve 24 is adjusted to
interconnect ports 23a, 23b and 23c and valve 24 is adjusted to
interconnect valve ports 24a to 24c and 24b to 24d. The drive
medium is heated just to the point of nucleated boiling in
heater 26 and expanded in chamber 32 to produce vapor and liquid
fractions. Part of the liquid fraction is recirculated by pump
36 to the heater 26 and part through valve 37 where it is
admixed with the vapor from chamber 32 flowing through valve 34.
It should be noted that the flow of the liquid drive medium from
chamber 32 may be completely returned to the heater 26 and none
admixed with the vapor. The drive vapor, with or without any
drive medium liquid enters engine 10 through conduit A, and
causes the rotation of rotors 16 and 17, by reason of the
pressure and expansion of the vapor, assisted by the evaporating
liquid, as earlier explained, and the reaction to the inlet flow
to the drive medium. Since there is an early cut of the inlet of
conduit A a relatively small amount of the drive medium enters
the successive engine cylinders with a resulting high expansion
ratio and low torque. The engine exhausts through conduits C and
D and the exhaust flows through valves 23 and 24 and is cooled
and liquefied in condenser 30 and stored in reservoir 29 from
which it is pumped by pump 28 to the input of heater 26. If a
greater engine output torque is desired valve 22 is adjusted to
open ports 22a and 22b so that drive medium is delivered by
conduits A and B to delay the vapor cut off point to a larger
engine expansion and deliver a greater amount of drive medium to
successive chambers and hence reduce the expansion ration and
increase the engine output torque. The engine rotation is
reversed merely by adjusting valve 24 so that ports 24a and 24b
communicate with ports 24d and 24c respectively, the engine 10
operating reversely in a manner similar to its forward operation
except that conduits A and B are now exhaust and C and D feed
conduits. The engine speed may be varied by adjusting the
throttle valve 34. The lubricant carried by the drive medium is
circulated as described earlier.

The optimum operating parameters of the drive medium throughout
the circuit and the engine expansion ratios depend on the
specific drive medium and the use of liquid drive medium with
the vapor. Thus expansion ratios of 1:1.5 to 1:20 are highly
effective with expansion rations of 1:3 to 1:10 being preferred
in the absence of injected liquid drive medium. Where employed,
the optimum ratio of liquid drive medium to the vapor drive
medium and the optimum engine expansion ratios depend on the
particular drive medium employed and other parameters and may be
readily determined.

Advantageously the drive medium temperatures and pressures are
90 deg C to 325 deg C and 45 psia to 1000 psia at the engine inlet,
25 deg C to 150 deg C and 5 psi to 250 psia at the engine exhaust, 25 deg
C to 150 deg C and 5 psia to 250 psia at the condenser outlet and
25 deg C to 150 deg C and 45 psia to 1000 psia at the heater inlet.
The following is given by way of illustration of specific
operating parameters which may be employed with the working
fluids or drive mediums specified:

![](gbtbl1.jpg)

The desired operating parameters may be achieved in the manner
described in the above identified British and US patent
specifications.

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