Kraig JOHNSON -- Pooloo sewage treatment system



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**Kraig JOHNSON , *et al.***

**PooGloo**

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![](8249793.jpg)

![](poogloo.jpg)

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[**http://www.ksl.com/?nid=148&sid=4974856&autostart=y**](http://www.ksl.com/?nid=148&sid=4974856&autostart=y)  
*December 3, 2008*

**Invention could have Big Impact on World
Sewage**

A bizarre contraption has just been put together in the
northern Utah town of Plain City. It's the first full-scale
test of a major invention from the University of Utah. If it
works, it could have worldwide significance and will save
people here lots of money on their sewer bills.

It looks like alien mushrooms sprouting in a sewage
lagoon, but it may be the wave of the future in sewage treatment.

Don Weston, Plain City director of environmental services,
said, "The good bacteria stays in there and just continues to
eat, eat, eat and propagate and propagate."

For the folks in Plain City, the new concept came at a good
time. Their sewage volume is increasing with growth. Effluent
discharges are getting closer to violating pollution standards.
They face the enormous cost of a mechanical sewage plant.

"They figured it would be right around $13 million. And
this is going to cost us $100,000," Weston said.

Over the next couple of weeks, they'll be filling up the lagoon
so the sewage will rise above the level of the domes. Air will
bubble through them and up through the sewage.

"We call them **PooGloos**," said Professor **Kraig
Johnson**, with the department of civil and environmental
engineering at the University of Utah.

A University of Utah team invented the igloo concept and have
successfully treated sewage in the lab. "I don't know why
somebody didn't think of this already. It's elegant in its
simplicity," Johnson said.

The idea is to give bacteria lots of surface area to grow on,
plenty of oxygen, and a dark environment to prevent algae
growth. "If you can keep the algae from growing and enhance the
bacteria, then the pollutants are removed by the bacteria,"
Johnson explained.

The result is faster, cheaper sewage treatment. "This
way we can use two of our six ponds to do the same thing, and I
can shut half this plant down once these are going," Weston said.

And homeowners don't have to pay for a big new plant.

Plain City mayor Jay Jenkins said, "We've got real low sewer
rates. We're down around the $10-a-month area. And our feeling
was if we would have had to go to a mechanical plant, we
probably would have ended up having to increase that to around
$40 or $50 a month."

If it works, communities all over the world may have PooGloos
in their future. The University shares the patents, so if
PooGloos catch on around the world, the U will split the profits
with the inventors.

For more information, click the related link to the right of
the story.

*E-mail: hollenhorst@ksl.com*

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**Prof. Kraig JOHNSON**![](8249797.jpg)

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**SUBMERGED AMMONIA REMOVAL SYSTEM AND METHOD**   
**US7008539  (B2)**

Inventor(s):  JOHNSON KRAIG [US]; REAVELEY LAWRENCE D
[US]; CHOI YOUNGIK [US]   
Applicant(s):  UNIV UTAH RES FOUND [US]   
Classification: - international:  C02F3/06; B01D; C02F3/06;
(IPC1-7): C02F3/06   
Also published as:  WO2004103511 // WO2004103511
//   US2004245173  //  US2004245173 // EP
1658241

**Abstract** --  A system and method for reducing the
content of ammonia in water (12) provides a submerged surface
(14) having a growth (16) of nitrifying bacteria thereon. An
aeration system (18) creates air bubbles (22) that travel along
the surface as they rise to create aerobic conditions on the
surface, and to circulate the water along the surface to allow
the nitrifying bacteria to remove ammonia from the water.

**Description**

**BACKGROUND OF THE INVENTION**

**1. Field of the Invention**

The present invention relates generally to water treatment.
More particularly, the present invention relates to a system and
method for removing ammonia from water, such as wastewater.

**2. Related Art**

Wastewater treatment lagoons are one of the most widespread
treatment technologies in the United States, and quite possibly
one of the most neglected. Lagoons as a treatment technology are
suited for small to medium sized rural communities, animal
feedlot operations, as well as some industries. The primary
advantages of lagoons are low cost and ease of operation.
Generally speaking, lagoons are effective at removing organic
material and suspended solids, provided the lagoons are not
overloaded. One disadvantage of most types of lagoon systems is
their inability to remove ammonia compounds from the water.

Ammonia is the primary cause of stench and subsequent neighbor
complaints from lagoon systems. Ammonia is not removed from the
wastewater stream in lagoons because the growth of nitrifying
bacteria is not encouraged. These bacteria are inhibited by
sunlight, and are out-competed by algae and most other
free-floating bacteria.

The lack of nitrification of ammonia compounds is due to
several factors inherent in the design of an open lagoon. The
conversion of ammonia to nitrite and then nitrate depends on a
class of bacteria known collectively as nitrifiers. Nitrifying
bacteria are somewhat fickle compared to other bacteria such as
zooglea and organisms like algae that thrive in wastewater
treatment lagoons. Nitrifying bacteria are slower growing than
zooglea and algae. They are also inhibited by direct sunlight.
They have a total oxygen demand to convert ammonia to nitrate
that is quite high. These bacteria are also temperature
sensitive, and are generally inhibited at temperatures below
11.degree. C. It is also known that the waste secretions from
certain strains of algae can be inhibitory to nitrifying
bacteria.

Aerobic and anaerobic decomposition of nitrogenous organic
compounds in the lagoon release ammonia into the water column,
thus adding to the dissolved ammonia levels. The TKN (Total
Kjeldahl Nitrogen) level of the influent wastewater can be
thought of as an indicator of the ultimate possible ammonia
loading as the nitrogen in the organic compounds is biologically
converted to ammonia. One additional source of ammonia in the
water should be mentioned. A few genera of photosynthetic algae
can also fix atmospheric N.sub.2 gas (i.e. convert N.sub.2 into
NH.sub.3). The extent of ammonia addition to wastewater
treatment lagoons has not been quantified at this time.

At neutral pH levels, the ammonia molecule is in the form of
ammonium (NH.sub.4+), a highly soluble compound with a low
water-to-air transfer coefficient. In other words, ammonium
wants to stay in solution with the water. Gas stripping of
ammonia is usually accomplished by adjusting the pH of the water
to around 10.5. An example of this is given in Tchobanoglous, G.
and E. D. Schroeder, Water Quality, 535 538 (Addison-Wesley,
1987).

Trickling filters are one of the oldest forms of wastewater
treatment. Rocks, or other media designed to have a high surface
area to volume ratio are stacked in a basin and wastewater is
trickled over the media. Attached growth organisms metabolize
the organic material out of the wastewater as it flows past the
surface. The thickness of the film provides conditions suitable
for aerobic bacteria at the free surface, and anaerobic bacteria
near the media surface. Nitrifying and denitrifying bacteria are
considered facultative bacteria and thrive in the interface
between the aerobic and anaerobic zones. Trickling filters are
effective at removing ammonia from wastewater due to this
extensive zone favorable to the growth of ammonia consuming
organisms. Growth of these organisms is favored because the
sunlight is blocked in the depths of the filter, the metabolism
of the bio-film increases the temperature within the bio-film,
the fixed media provides extremely long detention times for the
bacteria (the film remains in place until it becomes so thick
that it sluffs off), and the exact oxygen requirements for the
nitrifying bacteria and the denitrifying bacteria will be met at
some point across the thickness of the bio-film.

Other designs that provide surface area for fixed film growth
are Rotating Biological Contractors (RBCs), and various designs
that place foam blocks and spacers or fibrous material down in
the wastewater.

The primary disadvantages of a trickling filter are the initial
capital costs to build the filter, pumping costs to lift the
wastewater plus recycle to the top of the filter, maintenance of
the mechanical distribution system at the top of the filter, and
ultimate disposal replacement of the media within the filter.
(Plastic media within the filter has an estimated life of 10 to
15 years, and must be disposed of as a hazardous waste when
removed.)

RBCs require mechanical rotation systems, and provide much less
surface area than plastic media filters. Capital costs to reach
the equivalent surface area of a trickling filter can be quite
high, although the energy costs to rotate the devices are
generally a fraction of the pumping costs for trickling filters.

The metabolism of nitrifying bacteria is enhanced when the
bacteria are immobilized on a fixed film surface, as opposed to
free-floating bacterial colonies. Scandinavian researchers
subjected the species Nitrobacter agilis to temperature
variations from 30.degree. C. to 12.degree. C. Suspended growth
bacteria experienced a 90% reduction in nitrification activity,
whereas the fixed film bacteria only experienced a 20% reduction
in nitrification activity. Other advantages of attached growth
bacteria are enumerated in an article by Criddle et al. found in
Bear, J. and M. Y. Corapcioglu, eds., Transport Processes in
Porous Media, 641 691 (Kluwer Academic Pubs, 1991).

Most lagoon systems are devoid of oxygenated surfaces that are
blocked from the sunlight. The bottom of the lagoon does not
provide surface area because it is unconsolidated media and is
anoxic. As such, lagoon systems do not nitrify ammonia
compounds. High ammonia levels are fairly typical in lagoon
effluents.

**SUMMARY OF THE INVENTION**

It has been recognized that it would be advantageous to develop
a simple and reliable system and method for removing ammonia
from water, such as wastewater.

The invention advantageously provides a system for reducing the
content of ammonia in water. The system includes a surface,
substantially submerged in the water, having a bio-film of
nitrifying bacteria thereon. A bubble system is provided,
configured to create air bubbles that travel along the submerged
surface as they rise, so as to (i) create aerobic conditions at
the bio-film and (ii) circulate the water along the surface.

In accordance with a more detailed aspect thereof, the present
invention provides a system for reducing the content of ammonia
in wastewater. The system provides a surface that is
substantially submerged in the wastewater, is aligned in a
substantially non-vertical orientation, is substantially
shielded from sunlight, and has a bio-film of nitrifying
bacteria thereon. The system also includes an aeration system,
configured to release air bubbles at a lower extremity of the
submerged surface, such that the air bubbles travel along the
submerged surface as they rise to create aerobic conditions at
the bio-film, and such that the wastewater is circulated along
the submerged surface.

In accordance with another aspect of the present invention, the
invention provides a method for reducing the content of ammonia
in water, comprising the steps of providing a submerged surface
having a bio-film of nitrifying bacteria thereon, creating air
bubbles that travel along the surface as they rise to create
aerobic conditions on the surface, and contacting the water
along the surface to allow the nitrifying bacteria to remove
ammonia from the water.

Additional features and advantages of the invention will be
apparent from the detailed description which follows, taken in
conjunction with the accompanying drawings, which together
illustrate, by way of example, features of the invention.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIG. 1** is a side view of one embodiment of a group of
aerated submerged bio-film panels disposed in wastewater.

![](fig1-2.jpg)

**FIG. 2** is a front view of an aerated submerged bio-film
panel of FIG. 1.

**FIG. 3** is a cross-sectional view of a wastewater
treatment lagoon having a plurality of aerated submerged
bio-film panels mounted on frames resting on the bottom of the
lagoon.

![](fig3.jpg)

**FIG. 4** is a plan view of the wastewater treatment lagoon
of FIG. 3.

![](fig4.jpg)

**FIG. 5** is a side view of an alternative embodiment of
aerated submerged bio-film panels comprising a plurality of
planar panels arranged so as to block sunlight from each other.

![](fig5.jpg)

**FIGS. 6A and 6B** are cross-sectional and plan views,
respectively, of an embodiment of aerated submerged bio-film
panels wherein the panels comprise nesting hemispheres.

![](fig6.jpg)

**FIGS. 7A and 7B** are cross-sectional and plan views,
respectively, of an embodiment of aerated submerged bio-film
panels wherein the panels comprise nesting pyramids.

![](fig7.jpg)

**FIG. 8** is a plan view of an open flow treatment
reservoir having a plurality of hemispherical ammonia removal
modules disposed in a group therein.

![](fig8.jpg)

**FIG. 9** is a plan view of a channeled flow treatment
reservoir having a plurality of hemispherical ammonia removal
modules disposed in series therein.

![](fig9.jpg)

**FIG. 10** is a graph showing ammonia removal over time in
a first run using one embodiment of the invention in a batch
process test.

![](fig10.jpg)

**FIG. 11** is a graph showing ammonia removal over time in
run #2 of the batch process test.

![](fig11.jpg)

**FIG. 12** is a graph showing ammonia removal over time in
run #7 of the batch process test.

![](fig12.jpg)

**FIG. 13** is a graph showing ammonia, nitrate and nitrate
levels during run #7 of the batch process test.

![](fig13.jpg)

**FIG. 14** is a graph showing chemical oxidation demand
(COD) removal during run #7 of the batch process test.

![](fig14.jpg)

**FIG. 15** is a graph showing alkalinity removal during run
#7 of the batch process test.

![](fig15.jpg)

**FIGS. 16 and 17** are graphs showing ammonia removal over
time and chemical oxidation demand (COD) removal during run #9
of the batch process test, a control run without aeration.

![](fig16.jpg)![](fig17.jpg)

**FIG. 18** is a graph showing Flow Rate vs. Ammonium
Removal Efficiency in PFR Phase III.

![](fig18.jpg)

**FIG. 19** is a graph showing Flow Rate vs. COD Removal
Efficiency in PFR Phase III.

![](fig19.jpg)

**DETAILED DESCRIPTION**

Reference will now be made to the exemplary embodiments
illustrated in the drawings, and specific language will be used
herein to describe the same. It will nevertheless be understood
that no limitation of the scope of the invention is thereby
intended. Alterations and further modifications of the inventive
features illustrated herein, and additional applications of the
principles of the inventions as illustrated herein, which would
occur to one skilled in the relevant art and having possession
of this disclosure, are to be considered within the scope of the
invention.

The present invention provides a simple and effective system
and method for removing ammonia from water. The system can be
used to enhance the performance of wastewater treatment lagoons,
or other applications. The system operates through the addition
of specially designed submerged structures that encourage the
growth of a bio-film of certain types of nitrifying bacteria.
The inventors have recognized that ammonia-consuming bacteria
need four basic conditions to really flourish: a submerged
surface to adhere to, an adequate supply of oxygen, protection
from sunlight, and a supply of ammonia. The inventors have
devised the present invention in order to provide these
conditions in a simple system.

The invention generally provides a system for the enhancement
of the performance of certain types of ammonia-consuming
bacteria when the bacteria are incorporated into a bio-film. Air
is supplied directly to the submerged bio-film surfaces to
enhance oxygen transfer to the bacteria in the bio-film. While
the invention is depicted and described as used in wastewater
treatment, it will be apparent that the invention can be used
for the treatment of any water to remove ammonia therefrom,
whether the water is considered wastewater or not. For example,
other applications include agricultural irrigation return water,
anaerobic digester supernatant, industrial process water, etc.

The basic structure of the ammonia removal system is shown in
FIGS. 1 and 2. The system basically comprises one or more panels
10 that are submerged in water 12, such as wastewater. The
panels can be made of a variety of materials, so long as they
are durable in the water or wastewater environment. Structures
that provide the surface area must be able to withstand
corrosion while submerged in a wastewater stream for years. High
surface area to volume ratio is desired, yet plugging of the
media must be avoided. It is also desirable that the panels be
of materials that are nontoxic. Suitable materials include
concrete, plastics, metal, etc. It is even believed that garbage
elements or recycled waste products can be fabricated into
suitable panels for application in the present invention. In
tests carried out by the inventors, panels of reinforced
concrete were used.

Growing on the side surfaces 14 of the panels 10 is a film 16
of nitrifying bacteria. The conversion of ammonia to nitrite and
then nitrate depends on a class of bacteria known collectively
as nitrifiers. The metabolism of nitrifying bacteria is enhanced
when the bacteria are immobilized on a fixed substrate, as
opposed to being free-floating bacterial colonies. There are a
variety of species of nitrifying bacteria that can be suitable
for the present invention, such as Nitrobacter agilis. All
species colonizing this bio-film are naturally-occurring
bacteria in the environment. No special species are required for
this invention to work. Instead, the invention is simply
configured to enhance a naturally occurring process. Nitrifying
and denitrifying bacteria are considered facultative bacteria,
and thrive in the interface between the aerobic and anaerobic
zones. In one test of the present invention, the submerged
panels were first inoculated with buckets of trickling filter
effluent water (known to be rich in nitrifying bacteria). After
the bacteria had sufficient time to become established on the
panels and it was confirmed that ammonia removal was occurring,
it was observed that the bio-film took on a slightly
reddish-brown hue.

Disposed at the lower end of each panel 10 is a compressed air
conduit 18 with openings 20 that are configured to release air
bubbles 22. The compressed air conduit in the panel is connected
to a series of other air conduits (24 in FIGS. 3, 4) that are
eventually connected to a compressed air source 26, such as a
compressor. Compressed air is released along the bottom edge of
the panels, and, as the bubbles rise up, they contact the
bio-film 16 along the side surfaces 14 of the panels. The
bio-film is thus supplied with a continual stream of oxygenated
air. For efficiency, it is desirable to provide just enough air
for the oxygen demand of the nitrifying bio-chemical processes
of the bacteria, without wasting energy by providing more air
than is needed. Those skilled in the art will be able to
determine suitable aeration levels for this purpose.

While the panels 10 depicted in FIG. 1 (and the other figures
herein) are shown with non-vertical surfaces, the bio-film
panels of the present invention could be vertical or configured
with vertical sides. However, panels with sloping or
non-vertical surfaces are preferred, so as to continually force
the air bubbles 22 against the surface of the bio-film 16 as
they rise, rather than allowing the bubbles to be deflected
outwardly away from those surfaces. A relatively small
non-vertical angle is sufficient to provide this function. For
example, the panels 10 shown in FIG. 1 have an angle of about
3.degree. from the vertical. It is believed that even smaller
angles could still provide the desired bubble contact time
benefit. At the same time, greater angles (i.e. surfaces that
are closer to horizontal) will tend to slow the rate of rising
of the air bubbles, thus increasing contact time of the bubbles
with the bio-film. This can be desirable for shallower
wastewater lagoons, or for other reasons.

Advantageously, the rising bubbles 22 also create flow patterns
in the water, represented by arrows 23, pulling the water up
from the bottom along the bio-film surfaces 16, and thereby
enhancing circulation to promote complete treatment of the
water. Accordingly, the bio-film is thus supplied with a
continual stream of nutrient rich water, in addition to the
oxygenated air.

It is also desirable to protect the bio-film 16 from sunlight.
As noted above, nitrifying bacteria are inhibited by direct
sunlight. Additionally, sunlight can also encourage the growth
of algae on the bio-film surface. Accordingly, in the embodiment
of FIG. 1, the assembly of submerged panels 10 is covered by a
light barrier 28. The light barrier can be a roof, a cover (such
as a cover that floats on the surface of the water), or any
comparable structure which shields the submerged bio-film from
sunlight (represented by arrows 30). The light-shielded
environment encourages the growth of nitrifying bacteria. Other
embodiments of the submerged panels also help shield the
bio-film from sunlight, as discussed below.

The size of the panels 10 can vary within a wide range. In an
embodiment consistent with FIGS. 1 and 2, the inventors have
constructed bio-film panels that were about 2 feet tall.
However, the system of the present invention can be used in
bodies of water of any depth, limited only by the survivability
of the nitrifying bacteria. For example, it is believed that the
system of the present invention can be adapted to treat salt
water or sea water, with the appropriate bacteria. Accordingly,
the panels can be made to whatever size needed to extend to the
desired depth.

As a practical matter, however, most wastewater treatment is
carried out in relatively shallow lagoons or reservoirs, such as
the lagoon 32 shown in FIGS. 3 and 4. In such lagoons, the
bottom surface 34 is generally covered by a layer 36 of
sediments and solids that have settled out of the wastewater. It
is generally desirable to dispose the bio-film panels above this
sediment layer. The panels can extend above the top surface of
the water, but do not need to do so. Indeed, in areas where ice
covers lagoon systems in the winter, the structures must either
be submerged below a level where the ice layer forms (which is
preferable), or be heavy enough to remain in place when pushed
by wind-driven ice. Also, a system must be provided to deliver
oxygen to the submerged surface. Naturally, nitrifying bacteria
that are suspended out of the water will be limited or stopped
in their growth, and will have little or no effect in removing
ammonia from the water. However, where the water level in the
lagoon can fluctuate, the panels can be configured with a height
corresponding at least to the maximum water level.

In the lagoon system shown in FIGS. 3 and 4, a plurality of
groups or modules 38 of submerged bio-film panels 10 are
supported on individual frames or racks 40 which rest upon the
bottom 34 of the lagoon 32. These groups of panels are all
interconnected by compressed air conduits 24 that lead to the
compressed air source 26. A power source, control devices,
pressure regulators, and other components needed for operation
of the aeration system are not shown, but their provision and
specification would be a routine matter within the knowledge of
one skilled in the art. It will also be apparent that the
compressor or other compressed air source must be capable of
providing air at a suitable pressure, depending on the depth of
submersion of the compressed air conduit 18 at the lower end of
each panel.

Advantageously, an existing wastewater treatment lagoon can be
easily retrofitted with the system of the present invention. A
plurality of modules 38, each comprising one assembled rack 40
of bio-film panels 10, can be placed into an existing lagoon at
a desired spacing, then interconnected to the compressed air
source 26 to begin operation. If needed, the lagoon can be
charged with nitrifying bacteria, and after the bacteria has
become established, ammonia in the wastewater flowing though the
lagoon will be continuously removed.

While the bio-film panels 10 shown in FIGS. 1 4 have a
wedge-shaped configuration with planar sides, other
configurations can also be used. The panels may be any suitable
geometry, and are not limited to the examples illustrated, and
include any geometry with curved or flat surfaces disposed
vertically or non-vertically, with bubble systems to provide
bubbles traveling along the surface. Preferably, the surface
that supports the bio-film is neither horizontal nor vertical,
so that rising bubbles travel along the surface. As one example,
shown in FIG. 5, substantially planar bio-film panels 42 can be
oriented at an angle and nested together in a group. Each panel
includes an air conduit 44 at its lower extremity, allowing air
bubbles 22 to be released to rise up the surfaces of the panels.
These individual panels could be supported by a submersible
frame similar to that shown and described with reference to FIG.
3.

The configuration shown in FIG. 5 can provide several
advantages. First, the submerged panels 42 can be placed at a
spacing D that is small enough to allow the upper portion of
each panel to help block sunlight 30 from the surfaces of an
adjacent panel. Such a configuration can reduce or eliminate the
need for additional light shielding. Additionally, it is
believed that sufficient reduction of the spacing D can allow
the air bubbles 22 to oxygenate both the downward-facing surface
46 of a panel, and at least partially oxygenate the opposing
upward-facing surface 47 of the adjacent panel. This can allow
both side surfaces of the planar panel to support a bio-film 16
of nitrifying bacteria, thus possibly doubling the effectiveness
of each panel.

Alternatively, bio-film panels in accordance with the present
invention can comprise other shapes, such as curved surfaces and
shells that are configured for submersion in water. For example,
in one embodiment shown in FIGS. 6A and 6B, the submerged
bio-film shell comprises a hemisphere or dome 48, which has an
opening 50 at its top to allow air bubbles 22 to escape. The
hemisphere can be configured to rest upon a frame 52 on the
bottom 34 of the wastewater lagoon, with a compressed air
conduit 54 disposed around the bottom of the shell to provide
the air bubbles. Placing the bottom of the hemisphere above the
bottom of the lagoon is desirable to allow water to circulate,
as shown by arrows 23, and enter the lower end of the
hemisphere.

Advantageously, the hemisphere 48 naturally shields its inner
surface 56 from sunlight 30, so that a bio-film 16 of nitrifying
bacteria can grow thereon. The bubbles 22 released from the air
conduit 54 travel up the inner surface, providing oxygen to the
bacteria and helping to circulate the water, until reaching the
top opening 50, where the bubbles naturally rise to the surface
58 of the water. The use of a shell can be desirable for
situations where it is impractical or undesirable to cover an
entire lagoon to block sunlight. A plurality of shells can be
placed into a lagoon, and by their own geometry provide the
appropriate conditions for growth of the nitrifying bacteria.

Advantageously, the hemispherical shell configuration can
comprise multiple nested hemispherical shells in a module 59, as
shown in FIGS. 6A and 6B. Like the outer shell 48, the inner
shells 48a and 48b are each shielded from sunlight 30 by their
own structure, and by the next outer shell. While only two inner
shells are shown, it will be apparent that the number of nested
shells is not restricted to this number. These nesting shells
can be supported on the same frame 52, and all function in the
same way as the outer shell to provide a surface for nitrifying
bacteria and to provide oxygen to the bacteria. Additionally, as
with the nesting panels 42 of FIG. 5, the nesting shells can be
placed close enough together that nitrifying bacteria can
flourish on the outer surfaces of the inner nested shells, and
increase the performance of the system.

In addition to curved shells, non-curved shells can also be
used. Shown in FIGS. 7A and 7B is a pyramidal shell 60. Like the
hemispherical shell 48, the pyramidal shell includes an opening
62 at its top to allow bubbles to escape, and is supported on a
frame 64 resting on the bottom 34 of the lagoon 32, with air
conduits 66 disposed at the bottom of the shell. The outer
surface 68 of the shell blocks sunlight 30, allowing a bio-film
16 of nitrifying bacteria to grow on the inner surface 70. Air
bubbles 22 released from the air conduit rise up the
substantially planar inner surface, as indicated by arrows 23,
providing oxygen to the bacteria and circulating the water.

As with the hemispherical shell module 59, a pyramidal shell
module 69 can comprise nesting shells, as shown in FIGS. 7A and
7B. The inner pyramidal shells 60a and 60b are each shielded
from sunlight 30 by their own structure, and by the next outer
shell. While only two inner shells are shown, the number of
nested shells is not restricted to this number. These nesting
shells are supported on the frame 64, and function in the same
way as the outer shell. As shown in FIG. 7B, the pyramidal
shells that are illustrated have a substantially square plan
shape, which can make them more space efficient than the
hemispherical shells. This shape, comprising substantially flat
panel components, may also be easier to fabricate and less
expensive.

While two shapes of shells and nesting shells are shown, it
will be apparent that other shapes can also be used. For
example, a conical shell or series of nesting conical shells can
be used. It will also be apparent that non-hemispherical curved
shells can be used, and these can be selected for their effect
on the rate at which the bubbles 22 rise. Because the
hemispherical shell 48 provides a curved inner surface 56, the
rate of rising of the bubbles 22 will vary with height. This can
provide different contact time of the bubbles with different
regions of the bio-film. The inventors are investigating the
effects of this phenomenon. Nevertheless, the shape of the shell
can be selected to provide different effects on the rate of
rising of the bubbles. For example, rather than a hemispherical
shell, an elliptical, parabolic, or hyperbolically curved shell
could be used. Other curved and non-curved shapes can also be
used.

A system incorporating submerged aerated bio-film modules
according to this invention can be used in a variety of
situations to remove ammonia from water. As described in more
detail below, the present invention can be adapted to batch
treatment applications, wherein a fixed volume of water is
contained and treated for a period of time sufficient to remove
ammonia. However, it is believed that perhaps the most common
application will be in continuous-flow wastewater treatment
lagoons, particularly lagoons originally designed as non-aerated
lagoons. Such lagoons can be configured like the earthen lagoon
32 shown in FIGS. 3 and 4. Alternatively, concrete-lined lagoons
with vertical side walls, and even above-ground reservoirs,
tanks, or basins can be adapted for treatment of water according
to the present invention. Indeed, the present invention merely
requires a body of water, which can be a static body (e.g. a
batch) or a flowing body (e.g. a continuous flow lagoon or the
like).

The lagoon of FIGS. 3 and 4 is part of a flow-through or
constant flow system, wherein influent enters the lagoon through
an inlet 72, and effluent continuously flows out through an
outlet 74. Such lagoons are generally sized to allow sufficient
residence time of the water in the lagoon for the desired
treatment. Those of skill in the art will be able to calculate
the quantity of submerged aerated bio-film modules required for
a lagoon having a given flow rate.

Alternative continuous-flow treatment configurations are shown
in FIGS. 8 and 9. Shown in FIG. 8 is a submerged aerated
bio-film treatment system comprising a plurality of submerged
hemispherical modules 59 disposed in an open-flow lagoon or
reservoir 80. Water enters the lagoon through the inlet 82, and
gradually flows toward and past the submerged biofilm modules as
it works its way toward the outlet 84. The submerged modules are
grouped toward the outlet in order to provide a settling area 86
toward the inlet. This settling area provides a region in which
suspended solids and organic material can settle out of the
water before encountering the submerged bio-film modules. This
helps to reduce the level of organic material in the water by
the time the water reaches the submerged modules, and thus helps
reduce the level of heterotrophic bacteria that may grow on the
submerged panels. Nitrifying bacteria are autotrophs. These
naturally compete with heterotrophic bacteria, which consume
organic material. The inventors have found that in a
continuous-flow ammonia treatment system, the heterotrophic
bacteria tend to dominate until the COD level (caused by the
presence of organic material) drops below a certain level, after
which the autotrophs begin to dominate. Consequently, submerged
aerated bio-film modules located closest to the inlet in a
continuous flow system appear to support a higher proportion of
non-nitrifying (heterotrophic) bacteria, and thus provide lower
levels of ammonia removal, while those nearer the outlet tend to
include solely nitrifying bacteria. Thus, allowing a substantial
quantity of organic material to settle out of the water will
contribute to the desired operation of the submerged modules.

Shown in FIG. 9 is an alternative continuous-flow treatment
system comprising a channeled lagoon 90 having a series of
baffles 92 that force the water to flow along a serpentine path
from the inlet 94 to the outlet 96. The submerged hemispherical
modules 59 are arranged in series through the channeled lagoon,
thus causing the water to traverse each module as it passes
through the lagoon. Like the open-flow lagoon 80 of FIG. 8, the
channeled lagoon 90 includes a settling area 98 near its inlet
to provide a region in which suspended solids and organic
material can settle out of the water before encountering the
first submerged bio-film modules.

As noted above, the aeration system of the submerged modules
causes water surrounding the modules to circulate gently. This
feature advantageously helps to promote complete treatment of
the water, rather than allowing some portions of water to
short-circuit to the outlet without complete treatment. That is,
as a given volume of water passes a submerged module, the
currents created by the motion of air bubbles associated with
that module will tend to mix and circulate the volume of water
so that a substantial portion of that water is drawn into the
module and brought into contact with the nitrifying bacteria.
Those portions of the volume that are not actually treated by a
given module will be mixed and dispersed so that treatment by a
subsequent module is likely. Thus, as the water works its way
toward the outlet, the chances are very high that the entire
volume will be treated along the way. The channeled lagoon
configuration in particular is designed to increase the
likelihood that the water will be fully treated.

**Batch Operation**

The inventors first tested the system of the present invention
in a batch treatment configuration, wherein a given volume of
ammonia-containing wastewater was contained, treated, and then
released. A pilot scale system was built using an 8'.times.24'
commercial dumpster 3' deep with 24 submerged bio-film panel
modules installed. Each module consisted of 12 individual
panels, configured as shown in FIGS. 1 and 2. The panels were 28
inches wide by 24 inches tall, with a fine bubble distribution
tube along the bottom. Total surface area for bio-film
colonization was 2794 square feet. The wastewater volume was
1600 gallons when the dumpster was filled to a depth of 2 feet.
Total air supply to the modules was 7.5 to 8 cubic feet per
minute at a pressure of about 3 psi. The top of the pilot plant
was covered with wooden panels to block sunlight. The dumpster
was set up beside an effluent ditch leading from primary
clarifiers to trickling filters at a major municipal wastewater
treatment facility. Wastewater in the effluent ditch had a
typical ammonia concentration of between 25 and 30 mg/L at the
start of each week.

In a batch mode, the submerged panels were first inoculated
with buckets of trickling filter effluent water. Several times
during the first week, buckets of water from the treatment plant
trickling filter effluent were poured over the modules in an
effort to seed the bio-film panels with nitrifying bacteria.
Ammonia removal during this initial phase (Run #1) is shown in
graphical form in FIG. 10. At first, ammonia concentrations
increased slightly, apparently due to the absence of nitrifying
bacteria. After this initial lag phase of about eight days,
however, the effects of a healthy nitrifying bio-film began to
be manifest. The bio-film began to remove the ammonia from the
wastewater, and during the following 6 days, essentially all of
the ammonia was consumed. The treated water from the dumpster
was released, and the dumpster was then refilled with a fresh
batch of wastewater for Run #2. Ammonia removal over time for
Run #2 is shown in graphical form in FIG. 11. In this run the
bio-film immediately began consuming the ammonia, and after 4
days the ammonia was gone.

Over a period of three and one half months, this process was
repeated for a total of 11 batch runs using wastewater with
slightly varying characteristics, and in varying weather and
temperature conditions. The time required to consume the ammonia
decreased with each of the first few runs until it appeared to
settle in at around 40 hours. This shortening of reaction time
is thought to be a result of the maturing of the nitrifying
bio-film. It was also observed after about the third run that
the bio-film on the surfaces of the panels was thinner, and had
taken on a reddish hue. This color is consistent with the
literature on nitrifying bacteria.

Ammonia concentration over time for Run #7 is shown in FIG. 12.
This run is fairly typical of the results of the runs after the
nitrifying bio-film became established. In addition to ammonia
concentration over time, a variety of other parameters were also
measured during each run to provide a clear indication of what
was taking place. Graphs of these measurements for Run #7 are
shown in FIGS. 12 15. Proof of biological nitrification was
established by measuring nitrite and nitrate levels along with
ammonia levels. A simplified model of the nitrogen pathway for
biological nitrification is as follows:
NH.sub.4.sup.+.fwdarw.NO.sub.2.sup.-.fwdarw.NO.sub.3.sup.-
Accordingly, the removal of ammonia should result in a
measurable increase in the intermediate compound nitrite and a
significant increase in the end product of nitrate.

The results of these measurements for Run #7 are shown in FIG.
13, and are consistent with these expectations, showing a very
clear picture of biological nitrification. As can be seen from
this graph, as the ammonia level dropped, nitrite levels rose
moderately (an intermediate), and nitrate levels rose
significantly to around 6 mg/L. In some earlier runs, possibly
because the water temperature was warmer, the nitrate levels
dropped off after the ammonia was expended, indicating possibly
the presence of denitrifying anaerobic bacteria, which consume
nitrate and convert it into nitrogen gas.

Oxygen demand of the wastewater was also monitored for each
test run, and dropped significantly during each of the batch
runs, as expected. The wastewater treatment plant at which this
pilot plant was run monitors both chemical oxidation demand
(COD) and biological oxidation demand (BOD). The COD/BOD ratio
for the source water at this plant is typically 0.48.
Measurement of the COD level in Run #7 is shown in FIG. 14. In
this run, the COD levels dropped from 187 mg/L to around 24
mg/L. These results are fairly typical of all of the batch runs,
except Run #9, as will be discussed below.

Alkalinity levels were also monitored. Nitrifying bacteria
utilize the energy stored in ammonia for their own metabolism,
as well as utilizing some of the nitrogen atoms to build cell
material. An example is typified in this reaction:
NH.sub.4.sup.++1.83O.sub.2+1.98HCO.sub.3.sup.-.fwdarw.0.021C.sub.5H.sub.7-
NO.sub.2+1.041H.sub.2O+0.98NO.sub.3.sup.-+1.88H.sub.2CO.sub.3
Biological
nitrification
consumes NH.sub.4.sup.+, O.sub.2, and HCO.sub.3.sup.-. At the pH
of this system (around 8), HCO.sub.3.sup.- is one of the major
components of alkalinity. Therefore, biological nitrification
should result in a decrease in alkalinity.

For batch Run #7, alkalinity was monitored and the results are
shown in FIG. 15. As the graph shows, the alkalinity level
dropped from around 300 mg/L to around 150 mg/L, providing
additional evidence of the mechanism of biological
nitrification. The reduction in alkalinity shown by these
measurements is consistent with nitrification, and provides
additional evidence that the intended processes were taking
place.

On Run #9, the aeration system was left off as a control run,
and the results of some measurements from this run are shown in
FIGS. 16 17. As shown in FIG. 16, ammonia was barely consumed
during Run #9, with the level dropping from 24 mg/L to about 18
mg/L in 40 hours. In Batch Run #9, there was also virtually no
reduction in oxygen demand, as shown in FIG. 17. The next week,
however, run #10 was started with aeration, and the results
substantially returned to previous levels. Within 40 hours,
essentially all the ammonia was gone from the water, and other
parameters were consistent with previous results.

By the end of the batch run operation test, the average water
temperature during the runs had dropped to around 6.degree. C.
and at one point was as low as 3.3.degree. C. Advantageously,
the bio-film continued to perform even at these low
temperatures, reducing ammonia levels from around 25 mg/L to
basically zero within 40 to 48 hours. This is significant. The
inventor's results confirm that, unlike suspended growth
nitrifying bacteria, which are inhibited at temperatures below
10.degree. C., the fixed-film nitrifying bacteria remain active
and effective at temperatures approaching 0.degree. C.

**Plug-Flow Operation**

The inventors also tested the present invention in a continuous
plug-flow system to demonstrate the applicability of the
invention to continuous-flow lagoon treatment systems. Some
results of this test are shown in FIGS. 18 19. The plug-flow
test used the same apparatus as the batch treatment test
described above, except that a submersible pump was installed to
pump water from the aeration ditch at the wastewater treatment
plant at a controlled rate, and water was allowed to flow out of
the test apparatus at the same rate. Flow rate was measured in
an influent tank with a 500 ml glass beaker and a timer.
Performance of the system was tested in three phases, referred
to as Phase I, Phase II, and Phase III.

A series of batch runs were performed prior to starting the
continuous plug flow reactor (PFR) configuration to facilitate
seeding the panels with nitrifying bacteria, and allowing the
bacteria to mature. This was done to allow easier handling to
measure and monitor initial and final concentrations of
interesting substances than the PFR system. The results of the
initial batch runs were consistent with those reported above,
including some start-up lag time when the nitrifying bacteria
was not mature.

There were 22 measurements taken over 18 days for Phase I. In
Phase I, initial flow rates were set at 0.61 gal/min. In these
runs, pH increased during nitrification, conductivity dropped
slightly, turbidity dropped dramatically, and dissolved oxygen
levels increased moderately. Most importantly, concentrations of
ammonia nitrogen and COD dropped significantly through the pilot
plant during the first series of measurements.

Flow rate was then increased to above 1.0 gal/min, and the
removal rates of ammonia nitrogen and COD were still
substantial. Because of some pump problems, flow rate was
decreased back to various levels between 0.61 and 1.0 gal/min
for the remainder of Phase I. With these flow rates, the plug
flow pilot plant was able to remove ammonia nitrogen and COD
very well.

Following this success in removal of ammonia nitrogen and COD
with flow rates below 1 gal/min., a higher capacity submersible
pump was installed at the pilot plant for Phase II, and five
runs were undertaken. Flow rate was initially set at 2.1
gal/min. Among other things, the rate of removal of ammonia
nitrogen was worse than in Phase I, but the rate of removal of
COD was similar to Phase I. Flow rate was then adjusted to 1.31
gal/min for the remainder of Phase II because excessive flow
rates around 2.0 gal/min for several days had caused the
nitrifying bacteria to become lethargic. This was believed to be
due to excessive nutrients and a lack of dissolved oxygen. Even
when the flow rate was thus decreased, the rate of removal of
ammonia nitrogen was not as good as in Phase I.

In Phase III, the flow rate was initially set at 1.36 gal/min,
and adjusted as shown in FIGS. 18 and 19. Throughout Phase III
influent grab samples were paired with effluent grab samples
taken at a point at the end of the calculated retention time in
order to obtain the removal efficiency values shown in the
figures. The initial flow rate of 1.36 gal/min gave a calculated
retention time of 1,179 minutes or 19.7 hours. As shown in FIGS.
18 and 19, the removal percentages of ammonia nitrogen and COD
through the system at this flow rate were 41% and 77%
respectively. At the next flow rate, 1.17 gal/min, the
calculated retention time was 22.8 hours. The removal percents
of ammonia nitrogen and COD were 36% and 85% respectively. The
removal percent of ammonia nitrogen was lower whereas the
removal percent of COD was higher compared to measurement A.

Similarly, for subsequent measurements in Phase III, the flow
rate was varied from a maximum of 1.27 gal/min to a minimum of
0.56 gal/min. As is apparent from FIG. 18, and as would be
expected, the nitrification activity was highest with lower flow
rates, and declined at the higher flow rates. Specifically,
ammonia removal efficiency was around 90% when flow rates were
around 0.5 gal/min. This result makes sense because lower flow
rates correspond to longer residence time or retention time of
the wastewater in the treatment reactor, allowing the nitrifying
bacteria to remove greater amounts of ammonia. As shown in FIG.
19, COD efficiency was around 90% at the lower flow rates, but
was generally above 80% for all flow rates. The performance of
the plug flow system fluctuated at times during Phase III
because of the introduction of some shock loads, temporary power
failures, etc. during the PFR test. Measurements following these
irregular conditions were removed from the graphs shown in FIGS.
18 and 19 because those results are considered unreliable and
not representative of the actual operation of the system.

The main results of the plug flow system test for treatment of
the aeration ditch water by the submerged bio-film system can be
summarized as follows. Throughout operation, pH increased during
nitrification in the reactor. The higher the water temperature,
the better nitrification occurred. Conductivity, turbidity, and
salinity dropped. Dissolved oxygen levels dropped very rapidly
in the region of the reactor just following the inlet, but then
began to increase from the region of the #8 module toward the
outlet of the reactor. Ammonia nitrogen removal rates were more
sensitive than COD removal rates when flow rates were over 1
gal/min. Maximum flow rate for effective operation of this
reactor appeared to be about 1 gal/min.

**CONCLUSION**

From the results of the pilot tests, it is apparent that this
invention provides a robust solution to the problem of ammonia
removal. The aerated submerged surfaces will grow nitrifying
bio-film that consume ammonia compounds from wastewater. It is
believed that those skilled in the art will be able to determine
appropriate ways to provide this aerated bio-film in a
full-scale lagoon system.

The primary advantage of a lagoon system is low maintenance and
operational costs. The submerged bio-film modules fit well into
this operational scenario. They are essentially passive devices
that, once in place, will require little ongoing maintenance.
Because they are modular, the devices could be added to a lagoon
a few at a time until the desired level of treatment is
attained. The aerated submerged bio-film modules tested in this
pilot plant are a good start to meeting these requirements.

This submerged bio-film process could be beneficial to animal
operations with wastewater lagoon systems. As an example, the
inventors have considered the needs for an open flow lagoon
system (similar to that shown in FIG. 8) at a dairy farm
supporting a herd of 500 dairy cows. At such an installation,
approximately 55 nested hemispherical modules (configured as
shown in FIGS. 6A and 6B) with an outside diameter of 6 ft.
would be needed to adequately remove ammonia from the
wastewater. Such a dairy farm could be expected to have a
wastewater lagoon occupying about 1 acre (or more), and the
submerged hemispherical modules would take up about 2000 square
feet of the lagoon space, or about 4.5% of a 1 acre lagoon.

This sort of system is beneficial in several ways. First,
odorous ammonia concentrations are reduced and replaced with the
more benign nitrate. Oxygen demand of the wastewater is greatly
reduced. Mixing would occur in the lagoon, which would reduce
stratification and allow for more consistent pollutant removal.
Short-circuiting of wastewater from the inlet to the outlet
could also be reduced simply by the presence of physical
barriers (the submerged modules) that naturally create water
circulation by virtue of their aeration system. For animal
operations, where the treated lagoon water is returned for barn
flushing, the cleaner lagoon effluent would improve the air
quality and reduce the demand for fresh makeup water.

If lagoon effluent is used for irrigation, the nitrate
concentrations could be beneficial to crops. In applications
where the lagoon effluent is to be discharged to surface waters,
longer detention times with the aerated submerged bio-film
modules would most likely lead to the removal of the nitrate
through the biological process of denitrification. In summary,
the aerated submerged bio-film modules offer the potential for a
low-cost upgrade to lagoon systems, leading to better odor and
pollution control.

It is to be understood that the above-referenced arrangements
are illustrative of the application for the principles of the
present invention. It will be apparent to those of ordinary
skill in the art that numerous modifications can be made without
departing from the principles and concepts of the invention as
set forth in the claims.

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