sanderson patents

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**Robert SANDERSON**

**Piston Mechanism**

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![](sandersoneng.jpg)

**2-head piston design, 60% reduced size & weight,
low cost, no crankshaft, reduced friction & vibration.**

**Sanderson Engine Development, LLC**   
**16 Tyler Road**   
**Upton, MA 01568** **info@sandersonengine.com**

**To inquire about licensing, please contact:** **Mr. John Fox,** **President**   
**Sanderson Engine Development, LLC**   
**16 Tyler Road**   
**Upton, MA 01568**   
**1 (508) 478-4454**   
**jfox@sandersonengine.com**

**Papers & Videos --- <http://www.sandersonengine.com/html/technology.html>**

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**<http://www.sandersonengine.com/html/the_sanderson_mechanism.html>**
  
(This article originally appeared in the November 1999 edition
of *Fluid Handling System Magazine*.)

**The Sanderson Mechanism**

**Robert Sanderson and John Fox**   
**Sanderson Engine Development, LLC**

It might be worth your time to examine the Sanderson mechanism
for plunger and piston pump design and to compare it to
conventional crankshaft and connecting rod technology. You might
appreciate an explanation of how the mechanism works and a brief
discussion of the design and the reasoning behind it.

**Basic Operation and Configuration**

Figure 1 shows a perspective drawing of an engine to explain
how the mechanism works. The figure has two double-ended
pistons, which is actually a four-cylinder device. Only the
moving parts are shown for clarity.

The central piece of the mechanism  the transition arm  is
centrally supported by a U-joint. Pins project radially outward
from the center of the U-joint and are located 180 degrees
apart. These pins project through the joints between the pistons
and transmit linear motion to the pistons.

The nose pin through which rotary motion is delivered to the
transition arm is perpendicular to a line between the piston
pins. The nose pin is about the same distance from the central
pivot as are the piston pins and is supported by the transition
arm. An offset bushing on the flywheel connects the nose pin t
the rotating motion of the input shaft that in turn produces the
reciprocating motion of the piston pins moving the pistons (or
plungers). There can be anywhere from two to seven piston pins
extending outward radially from the central pivot.

Double-ended applications ca only have even numbers of pistons.
Three double-ended pistons are equivalent to a conventional
six-cylinder pump with 60-degree timing and six strokes per
revolution. The maximum number fo single-sided cylinders is
limited only by the space available. Seven cylinders would seem
to the the practical limit although more are possible.

From the seals on the pony rod (connecting from the crosshead
to the plunger or piston) outward, the design requires no change
in the plungers, stuffing boxes or valves, although some port
distances will be longer.

**Variable Displacement Operation and Configurability**

The single drive from the flywheel permits the stroke to be
varied by changing the swing angle of the transition arm. Moving
the main shaft and the flywheel laterally closer or further from
the U-joint pivot changes the stroke of the plungers. This
method was used on the prototype engine to vary the stroke from
6-1 to 12-1 while operating.

There are two additional methods for changing the stroke
without lateral movement of the main shaft. The first duplicates
the small stroke change needed for an engine; the second gives
pumps a turndown to zero stroke. Adding this feature to a pump
completely eliminates the need for a variable speed drive.

The single point drive concept means that several versions of
the same pump can achieve different strokes by changing only one
part. A change in the offset distance of the bushing on the
flywheel is all that is needed for a change in the stroke. This
permits having one pump and several flywheels with different
offset distances for handling a range of applications.

**Cost Savings**

The Sanderson mechanism offers benefits, the first and most
obvious being a reduction in size, weight and cost. The volume
of the pump is only 40 percent and the footprint is one-third
that of a conventional pump. This compactness derives from
mounting the cylinders about the output shaft and having a
mechanism that delivers straight-line motion to the rods thus
avoiding the need for crank connecting rods and crossheads. The
weight reduction comes from eliminating extraneous parts and
using a smaller frame. Not having to machine so much metal
produces cost savings.

A six-throw crankshaft for a 750-hp pump is approximately 7 ft.
long and costs between 15 and 20 percent of the total pump cost
(see Figure 2). Most of this cost is for machining, but material
cost is high since torque is transmitted to one end through the
journals and throws where excess material must be provided to
carry the torque.

The force path in the Sanderson mechanism is the same from the
drive shaft through the transition arm (see Figure 3) to each
rod and plunger, requiring no added material to pass the torque
to the other pistons or plungers. The nose pin of the transition
arm must carry the torque for two plungers with the strength
added only to the nose pin of the transition arm. The cost of
the two-piece transition arm is about one-forth that of a
crankshaft. The cost of the main shaft and flywheel with its
bushing must be added, but it is merely a straight turning and
just 2 ft. long. Add one low-cost item, the U-joint, and the
total cost is still one-half of the cost of a crankshaft.

A standard pump unit needs split-sleeve bearings for each
connecting rod journal. The end journals may still need to be
tapered roller bearings, but eight high-load split bearings
would be needed, plus two end bearings. In contrast, the
Sanderson mechanism uses no split bearings. All it uses are
off-the-shelf bearings that press-fit in place.

**Reduction In Life Cycle Cost**

The reduction in friction has not yet been mentioned. The three
roller bearings on the main shaft and flywheel rotate
completely, but the remaining bearings oscillate only 30 degrees
to reduce frictional drag.

The design of the center joint between the pistons where the
drive pins connect further reduces friction. The force that
drives the plungers through the rods does not generate a lateral
resultant force like conventional connection rods. Lacking any
side load, a crosshead is not needed. The remaining friction is
from the weight of the rod assemblies supported by linear
bushings that replace the crossheads. A connecting rod for a
750-hp, six-plunger pump would induce over 3,000 lbs. of side
load on a crosshead as compared with the 75 lb. assembly that
generates friction in the Sanderson mechanism. Although this
reduction in friction is significant and desirable, it has only
a small effect on the power needed to drive the pump. The more
important benefit for large horsepower mechanisms is the reduced
operating temperature that extends the life of the bearings
significantly.

Vibration is another factor that affects bearing life to the
extent that it adds to bearing loads. Well-balanced machinery
lasts linger. The motion of standard crankshaft mechanisms is
only within 7 to 13 percent of pure sinusoidal and cannot be
balanced perfectly. TIn the Sanderson mechanism, balancing is
nearly perfect because the reciprocating motion of the
transition arm and the plungers is within 1 percent of being
pure sinusoidal. This permits a single flywheel counterweight to
generate sufficient balancing force. The ability to achieve
nearly perfect balancing in a slow turning pump is not as
significant as for higher speed machines.

Another feature of the mechanism is its ability to generate
longer strokes and operate at lower speeds in producing the same
output. A 750-hp unit has an operating speed 20 percent lower
than expected, due to its six-inch stroke. This will also extend
the life of the bearings and the valves.

The Sanderson mechanism, as applied to a 750-hp pump, reduces
the footprint by 66 percent, the volume by 40 percent,
eliminates 2,000 lb. in weight, saves thousands of dollars in
manufacturing and facilities costs and provides a long-lasting
low-vibration pump as compared with conventional reciprocating
plunger pumps.

---

**<http://www.boston.com/bostonglobe/editorial_opinion/oped/articles/2008/11/22/wheres_the_innovation_from_us_automakers/>**
  
November 22, 2008

**Where's the Innovation from US Automakers?**

**by**

**John Fox**

As the Big Three automakers were pleading their case before
Congress and the American public this week for $25 billion in
emergency financial aid, the fundamental question that remained
was what happened to American ingenuity and innovation?

The chief executives for Ford, Chrysler, and General Motors put
the blame for their dire financial health on the deepening
economic meltdown that has restricted credit for consumers who
want to buy new cars and has frightened many others away from
adding new debt.

But it is the historic failure of the industry to innovate in a
global economy that is the dead weight wrapped around its
ankles. American ingenuity and innovation is, in fact, thriving,
but you wouldn't know it as you drive past car dealerships that
are stuffed with SUVs and V-8s that are the latest hangover of
the spiking energy costs. And you just know that the softening
of gas prices will cause carmakers to declare that happy days
are here again.

So, where is this ingenuity that is somehow not getting to
Detroit? Locally it is in the town of Upton, where my company
has been perfecting a hydraulic hybrid vehicle capable of
getting more than 100 miles per gallon (city driving).

A product engineer at Ford wrote a letter on the company's
behalf stating emphatically: "I believe it is very likely that
the Sanderson mechanism engine will enable significant
efficiency and performance benefits for on-road vehicles," he
wrote, adding, "With the economic and societal cost of energy
and transportation fuels, funding technologies to substantially
improve on-road fuel economy is critical."

The project engineer for the highly successful Northstar engine
that has been used in Cadillacs since 1993, who is now since
retired from GM, said in a letter about our engine: "This is an
exciting invention that holds the probability of improving the
efficiency of future engine designs and power transfer
mechanisms."

And we're hardly alone on the innovation front. There are more
than 20 official design and innovation teams competing for the
prestigious Automotive X Prize with the goal of building the
first car able to exceed the 100-mile-per-gallon barrier.

You won't find the Big Three on the list of competitors, and
you won't be surprised to learn that GM and Ford have largely
ignored the enthusiastic endorsements of the Sanderson Engine by
their own engineers and former engineers.

These are smart guys in an industry that has been the bedrock
of American soil for generations, so what could explain their
failure to understand the "innovate or perish" 21st-century
imperative? As one automotive engineer explained it to me, Rule
Number One in the automotive manufacturing business is that if
you are selling cars don't mess with success by changing what
you are doing. Rule Number Two is that if your innovation nudges
the price of that car up past your competition, you are in
violation of Rule Number One.

Earlier this fall, Congress appropriated $25 billion in loans
for automakers to retool their factories and produce more
fuel-efficient vehicles in 2009. It was apparent in their
testimony this week that the Big Three are focused more on
survival than retooling anything.

In his testimony before the Senate Banking Committee this week,
Rick Wagoner of General Motors Corp. commented that the auto
industry "needs a bridge to span the financial chasm that has
opened up before us."

If Congress decides to build that bridge, it needs to extract
guarantees from the auto industry that they can actually get to
the other side of that bridge as an innovative industry capable
of adapting to new technologies. And for their part, Congress
needs to acknowledge that it has effectively enabled the
industry's addiction to yesterday's technology by not mandating
higher fuel efficiency standards in US vehicles.

As Ford rolls out its 2010 Mustang at this weekend's car show
in Los Angeles, one can only imagine what a buzz its unveiling
would create if it were capable of getting 100 miles to the
gallon.

*John Fox is president of Sanderson Engine Development in
Upton.*

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PISTON ENGINE BALANCING   
CA2342932   
2000-03-23

Piston engine assembly   
US6446587   
2002-09-10

Double ended piston engine   
US6019073

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**USP # 6,397,794**   
**Piston Engine Assembly**

2002-06-04   
Classification:  - international:  F01B3/00; F01B3/10;
F02B75/04; F02B75/26; F04B27/10; F16F15/26; F16F15/28;
F16H23/06; F16H23/08; F02B75/02; F01B3/00; F02B75/00; F04B27/10;
F16F15/00; F16F15/22; F16H23/00; F02B75/02; (IPC1-7): F02B75/04;
F02B75/18 - European:  F01B3/00A; F01B3/00A2; F01B3/00A4G;
F01B3/10A2; F02B75/04; F02B75/26; F04B27/10C4P; F16F15/26L;
F16F15/28; F16H   
Also published as:  US6915765 // US6925973  (B1)

**Abstract** ---  A variable compression piston
assembly includes a plurality of pistons, a transition arm
coupled to each of the pistons, and a rotating member mounted
for pivoting movement to slide along an axis of the drive
member. Movement of the rotating member relative to the drive
member changes the compression ratio of the piston assembly. An
engine assembly includes first and second piston assemblies
mounted back-to-back and 180 DEG out of phase. A joint for
positioning between first and second pistons includes an outer
member and an inner member. The outer member is configured for
movement relative to the pistons along a first axis
perpendicular to the common axis of the pistons. The inner
member is mounted within the outer member for rotation relative
to the outer member about a second axis perpendicular to the
first axis and the common axis.

**References Cited**   
**U.S. Patent Documents**

748559 December 1903 Peet // 812636 February 1906 Callan //
821546 May 1906 Smallbone // 1019521 March 1912 Pratt // 1161152
November 1915 Nyborg // 1194258 August 1916 Walker //1210649
January 1917 Holley et al. // 1255973 February 1918 Almen //
RE15442 September 1922 Almen // 1577010 March 1926 Whatley //
1648000 November 1927 Lee // 1659374 February 1928 Robson //
1673280 June 1928 Evans // 1772977 August 1930 Arrighi //
1857656 May 1932 Oldfield // 1894033 January 1933 Farwell //
1968470 July 1934 Szombathy // 2042730 June 1936 Redrup //
2048272 July 1936 Linthicum // 2104391 January 1938 Redrup //
2256079 September 1941 Dinzl // 2263561 November 1941 Biermann
// 2302995 November 1942 Holmes // 2465510 March 1949 Bonnafe //
2513083 June 1950 Eckert // 2532254 November 1950 Bouchard //
2539880 January 1951 Wildhaber // 2653484 September 1953 Zecher
// 2910973 November 1959 Witzky // 2940325 June 1960 Hakesch //
3000367 September 1961 Eagleson // 3076345 February 1963
Leciercq // 3077118 February 1963 Robbins // 3176667 April 1965
Hammer // 3182644 May 1965 Drtina // 3198022 August 1965 Algor
de Waern // 3386425 June 1968 Morsell // 3528317 September 1970
Cummins // 3654906 April 1972 Airas // 3847124 November 1974
Kramer // 3861829 January 1975 Roberts et al. // 3877839 April
1975 Ifield // 3939809 February 1976 Rohs // 3945359 March 1976
Asaga // 3959983 June 1976 Roberts // 3968699 July 1976 van
Beukering // 4011842 March 1977 Daives et al. // 4066049 January
1978 Teodorescu et al. // 4077269 March 1978 Hodgkinson //
4094202 June 1978 Kemper // 4100815 July 1978 Kemper // 4112826
September 1978 Cataldo // 4144771 March 1979 Kemper et al. //
4152944 May 1979 Kemper // 4168632 September 1979 Fokker //
4174684 November 1979 Roseby et al. // 4178135 December 1979
Roberts // 4178136 December 1979 Reid et al. // 4203396 May 1980
Berger // 4208926 June 1980 Hanson // 4235116 November 1980
Meijer et al. // 4270495 June 1981 Freudenstein et al. //
4285303 August 1981 Leach // 4285640 August 1981 Mukai //
4294139 October 1981 Bex et al. // 4297085 October 1981 Brucken
// 4342544 August 1982 Pere // 4418584 December 1983 Maki et al.
// 4433596 February 1984 Scalzo // 4489682 December 1984 Kenny
// 4513630 April 1985 Pere et al. // 4569314 February 1986 Milu
// 4708099 November 1987 Ekker // 4776259 October 1988 Takai //
4780060 October 1988 Terauchi // 4852418 August 1989 Armstrong
// 4869212 September 1989 Sverdlin // 4920859 May 1990 Smart et
al. // 4966042 October 1990 Brown // 5002466 March 1991 Inagaki
et al. // 5007385 April 1991 Kitaguchi // 5025757 June 1991
Larsen // 5027756 July 1991 Shaffer // 5094195 March 1992
Gozalez // 5113809 May 1992 Ellenburg // 5129797 July 1992
Kammuaru // 5136987 August 1992 Schechter et al. // 5201261
April 1993 Kayukawa et al. // 5261358 November 1993 Rorke //
5280745 January 1994 Maruno // 5329893 July 1994 Drangel et al.
// 5336056 August 1994 Kimura et al. // 5437251 August 1995
Anglim et al. // 5535709 July 1996 Yashizawa // 5553582
September 1996 Speas // 5562069 October 1996 Gillbrand et al. //
5572904 November 1996 Minculescu // 5596920 January 1997 Umemura
et al. // 5605120 February 1997 Hedelin // 5630351 May 1997
Clucas // 5634852 June 1997 Kanamaru // 5699716 December 1997
Ota et al. // 5762039 June 1998 Gonzalez // 5768974 June 1998
Ikeda et al. // 5782219 July 1998 Frey // 5785503 July 1998 Ota
et al. // 5839347 November 1998 Nomura et al. // 5890462 April
1999 Bassett // 5894782 April 1999 Nissen et al. // 5897298
April 1999 Umemura // 6053091 April 2000 Tojo

**Foreign Patent Documents**

 89352  Dec., 1895  DE //  345813 
Jul., 1917  DE //  515359  Dec., 1930  DE
//  698243  Oct., 1940  DE //  1 037
799  Dec., 1958  DE //  1451926  May.,
1965  DE //  2346836  Mar., 1975  DE //
2612270  Sep., 1977  DE //  27 51 846  Nov.,
1977  DE //  29 31 377  Feb., 1981  DE
/  37 00 005  Jul., 1988  DE // 
461343  Dec., 1913  FR // 815794  Apr.,
1937  FR //  1015857  Oct., 1952  FR
//  1416219  Sep., 1965  FR // 
2271459  Nov., 1973  FR //  2453332  Apr.,
1979  FR //  2 566 460  Dec., 1985  FR
//  121961  Jan., 1920  GB //  220594 
Mar., 1924  GB //  282125  Dec., 1927  GB
//  629318  Sep., 1947  GB //  651893 
Apr., 1951  GB //  2 030 254  Oct., 1978  GB
//  1595600  Aug., 1981  GB // 
55-37541  Sep., 1978  JP //  61-212656 
Sep., 1986  JP //  62-113938  Apr., 1987  JP
//  09151840  Jun., 1997  JP //  WO
92/11449  Jul., 1992  WO //  WO 97/10415 
Mar., 1997  WO

**Other References**

Freudenstein, "Kinematic Structure of Mechanisms for Fixed and
Variable-Stroke Axial-Piston Reciprocating Machines", Journal of
Mechanisms, Transmissions, and Automation in Design, vol. 106,
pp. 355-363, 1984. .

Freudenstein, "Development of an Optimum Variable-Stroke
Internal-Combustion Engine Mechanism from the Viewpoint . . . ",
Journal of Mechanisms, Transmissions, and Automation in Design,
vol. 105, pp. 259-266, 1984..

**Description**

**BACKGROUND OF THE INVENTION**

The invention relates to a variable compression piston
assembly, and to an engine that has double ended pistons
connected to a universal joint for converting linear motion of
the pistons to rotary motion.

Most piston driven engines have pistons that are attached to
offset portions of a crankshaft such that as the pistons are
moved in a reciprocal direction transverse to the axis of the
crankshaft, the crankshaft will rotate.

U.S. Pat. No. 5,535,709, defines an engine with a double ended
piston that is attached to a crankshaft with an off set portion.
A lever attached between the piston and the crankshaft is
restrained in a fulcrum regulator to provide the rotating motion
to the crankshaft.

U.S. Pat. No. 4,011,842, defines a four cylinder piston engine
that utilizes two double ended pistons connected to a T-shaped
T-shaped connecting member that causes a crankshaft to rotate.
The T-shaped connecting member is attached at each of the
T-cross arm to a double ended piston. A centrally located point
on the T-cross arm is rotatably attached to a fixed point, and
the bottom of the T is rotatably attached to a crank pin which
is connected to the crankshaft by a crankthrow which includes a
counter weight.

In each of the above examples, double ended pistons are used
that drive a crankshaft that has an axis transverse to the axis
of the pistons.

**SUMMARY OF THE INVENTION**

According to the invention, a variable compression piston
assembly includes a plurality of pistons, a transition arm
coupled to each of the pistons, and a rotating member coupled to
a drive member of the transition arm and mounted for pivoting
movement to slide along an axis of the drive member. Movement of
the rotating member relative to the drive member changes the
compression ratio of the piston assembly.

Embodiments of this aspect of the invention may include one or
more of the following features.

The pistons are double ended pistons. The transition arm is
coupled to each of the double ended pistons at approximately a
center of each double ended piston. There are two pistons and
the axis of rotation of the rotating member and axes of the two
pistons lie on a common plane.

In certain illustrated embodiments, the rotating member is a
flywheel. A counterweight is mounted to the rotating member. The
rotating member is pivotably mounted to a main drive shaft. The
axis of the main drive shaft is parallel to the axis of each of
the pistons.

A movable pressure plate is in contact with a peripheral region
of the rotating member. A roller interfaces the pressure plate
and the rotating member. A piston biases the rotating member
into contact with the pressure plate.

The drive member extends into an opening in the rotatable
member adjacent to a periphery of the rotatable member. The
drive arm extends into a pivot pin located in the rotatable
member. A universal joint connects the transition arm to a
support.

According to another aspect of the invention, a method for
varying the compression ratio of a piston assembly includes
providing a plurality of pistons, a transition arm coupled to
each of the pistons, and a rotating member coupled to a drive
member of the transition arm and mounted for pivoting movement
to slide along an axis of the drive member. The method includes
pivoting the rotating member to change the compression ratio of
the piston assembly.

According to another aspect of the invention, a method of
increasing the efficiency of a piston assembly includes
providing a plurality of double ended pistons, a transition arm
coupled to each of the double ended pistons at approximately a
center of each of the pistons, and a rotating member coupled to
a drive member of the transition arm and mounted for pivoting
movement to slide along an axis of the drive member. The method
includes pivoting the rotating member to change the compression
ratio of the double ended piston assembly.

According to another aspect of the invention, a joint for
positioning between first and second elements arranged for
linear motion along a common axis includes an outer member and
an inner member. The outer member is configured for movement
relative to the first and second elements along a first axis
perpendicular to the common axis. The inner member is mounted
within the outer member for rotation relative to the outer
member about a second axis perpendicular to the first axis and
the common axis. The outer and inner members each define an
opening for receiving a drive arm.

Embodiments of this aspect of the invention may include one or
more of the following features.

The outer member is configured for movement relative to the
first and second elements along the second axis. The outer
member defines first and second parallel flat sides each
defining a plane perpendicular to the common axis. First and
second sliding members are positioned between the first flat
side and the first element and the second flat side and the
second element, respectively. The flat sides have a polished
surface.

The first and second elements are pistons. Alternatively, the
first element is a piston and the second element is a guided
rod, e.g., of a compressor.

The drive arm defines a longitudinal axis and the joint
includes a mount, e.g., a cap screw, for holding the drive arm
axially stationary while permitting the drive arm to rotate
about its longitudinal axis.

In an illustrated embodiment, the opening in the inner member
for receiving the drive arm is a channel defining a channel axis
perpendicular to the second axis. The opening in the outer
member for receiving the drive arm is a slot for accommodating
movement of the drive arm when the inner member rotates relative
to outer member.

A thrust bearing receives an axial load transferred to the
drive arm by the first and second elements. A sleeve bearing
receives a normal load transferred to the drive arm by the first
and second elements. There is also a bearing located between the
inner and outer members.

The first and second elements are mounted to a connector and
the connector defines a cavity within which the outer and inner
members are positioned.

According to another aspect of the invention, a piston assembly
includes first and second elements configured for linear motion
along a common axis and a joint positioned between the first and
second elements. At least one of the first and second elements
is a piston.

According to another aspect of the invention, a method of
reducing side load in a double ended member having first and
second elements arranged for linear motion along an axis of the
double ended member includes providing a joint located between
the first and second elements, and transferring load between the
first and second elements and a drive arm mounted to the joint
through two opposed surfaces, e.g., flat surfaces, of an outer
member of the joint.

According to another aspect of the invention, an engine
assembly includes a first piston assembly including at least two
engine pistons coupled by a transition arm, and a second piston
assembly coupled to the first piston assembly. The second piston
assembly including at least two engine pistons coupled by a
transition arm. The first and second piston assemblies are
mounted back-to-back and 180.degree. out of phase.

Embodiments of this aspect of the invention may include one or
more of the following features. The engine pistons are housed in
cylinders with pairs of engine pistons from the first and second
piston assemblies sharing a common cylinder. Each piston
assembly includes compressor pistons mounted to move with
respective engine pistons. Each piston assembly includes six
pistons and two compressors.

In an illustrated embodiment, a first rotating member is
mounted to the transition arm of the first piston assembly, and
a second rotating member is mounted to the transition arm of the
second piston assembly. The second rotating member is coupled to
the first rotating member.

According to another aspect of the invention, a method of
cancelling vibration in an engine assembly includes providing a
first piston assembly including at least two engine pistons
coupled by a transition arm, providing a second piston assembly
including at least two engine pistons coupled by a transition
arm, and coupling the first and second piston assemblies in a
back-to-back relationship and 180.degree. out of phase.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIGS. 1 and 2** are side view of a simplified illustration
of a four cylinder engine of the present invention;

![](fig1.jpg)![](fig2.jpg)

**FIGS. 3, 3a, 4, 4a, 5, 5a, and 6, 6a** are a top views of
the engine of FIG. 1 showing the pistons and flywheel in four
different positions;

![](fig3-6.jpg)

**FIG. 7** is a top view, partially in cross-section of an
eight cylinder engine of the present invention;

![](fig7.jpg)

**FIG. 8** is a side view in cross-section of the engine of
FIG. 7;

![](fig8.jpg)

**FIG. 9** is a right end view of FIG. 7;

![](fig9.jpg)

**FIG. 10** is a side view of FIG. 7;

![](fig10.jpg)

**FIG. 11** is a left end view of FIG. 7;

![](fig11.jpg)

**FIG. 12** is a partial top view of the engine of FIG. 7
showing the pistons, drive member and flywheel in a high
compression position;

![](fig12.jpg)

**FIG. 13** is a partial top view of the engine in FIG. 7
showing the pistons, drive member and flywheel in a low
compression position;

![](fig13.jpg)

**FIG. 14** is a top view of a piston;

![](fig14-15.jpg)

**FIG. 15** is a side view of a piston showing the drive
member in two positions;

**FIG. 16** shows the bearing interface of the drive member
and the piston;

![](fig16.jpg)

**FIG. 17** is an air driven engine/pump embodiment;

![](fig17.jpg)

**FIG. 18** illustrates the air valve in a first position;

![](fig18.jpg)

**FIGS. 18a, 18b and 18c** are cross-sectional view of three
cross-sections of the air valve shown in FIG. 18;

![](fig18.jpg)

**FIG. 19** illustrates the air valve in a second position;

![](fig19.jpg)

**FIGS. 19a, 19b and 19c** are cross-sectional view of three
cross-sections for the air valve shown in FIG. 19;

![](fig19.jpg)

**FIG. 20** shows an embodiment with slanted cylinders;

![](fig20.jpg)

**FIG. 21** shows an embodiment with single ended pistons;

![](fig21.jpg)

**FIG. 22** is a top view of a two cylinder, double ended
piston assembly;

![](fig22.jpg)

**FIG. 23** is a top view of one of the double ended pistons
of the assembly of FIG. 22;

![](fig23.jpg)

**FIG. 23a** is a side view of the double ended piston of
FIG. 23, taken along lines 23A, 23A;

**FIG. 24** is a top view of a transition arm and universal
joint of the piston assembly of FIG. 22;

![](fig24.jpg)

**FIG. 24a** is a side view of the transition arm and
universal joint of FIG. 24, taken along lines 24a, 24a;

**FIG. 25** is a perspective view of a drive arm connected
to the transition arm of the piston assembly of FIG. 22;

**FIG. 25a** is an end view of a rotatable member of the
piston assembly of FIG. 22, taken along lines 25a, 25a of FIG.
22, and showing the connection of the drive arm to the rotatable
member;

![](fig25.jpg)

**FIG. 25b** is a side view of the rotatable member, taken
along lines 25b, 25b of FIG. 25a;

![](fig25ab.jpg)

**FIG. 26** is a cross-sectional, top view of the piston
assembly of FIG. 22;

![](fig26.jpg)

**FIG. 27** is an end view of the transition arm, taken
along lines 27, 27 of FIG. 24;

![](fig27a.jpg)

**FIG. 27a** is a cross-sectional view of a drive pin of the
piston assembly of FIG. 22;

**FIGS. 28-28b** are top, rear, and side views,
respectively, of the piston assembly of FIG. 22;

![](fig28.jpg)

**FIG. 28c** is a top view of an auxiliary shaft of the
piston assembly of FIG. 22;

![](fig28c.jpg)

**FIG. 29** is a cross-sectional side view of a zero-stroke
coupling;

![](fig29.jpg)

**FIG. 29a** is an exploded view of the zero-stroke coupling
of FIG. 29;

![](fig29.jpg)

**FIG. 30** is a graph showing the FIG. 8 motion of a
non-flat piston assembly;

![](fig30.jpg)

**FIG. 31** shows a reinforced drive pin;

![](fig31.jpg)

**FIG. 32** is a top view of a four cylinder engine for
directly applying combustion pressures to pump pistons;

![](fig32.jpg)

**FIG. 32a** is an end view of the four cylinder engine,
taken along lines 32a, 32a of FIG. 32;

**FIG. 33** is a cross-sectional top view of an alternative
embodiment of a variable stroke assembly shown in a maximum
stroke position;

![](fig33.jpg)

**FIG. 34** is a cross-sectional top view of the embodiment
of FIG. 33 shown in a minimum stroke position;

![](fig34.jpg)

**FIG. 35** is a partial, cross-sectional top view of an
alternative embodiment of a double-ended piston joint;

![](fig35abc.jpg)

**FIG. 35A** is an end view and

**FIG. 35B** is a side view of the double-ended piston
joint, taken along lines 35A, 35A and 35B, 35B, respectively, of
FIG. 35;

**FIG. 36** is a partial, cross-sectional top view of the
double-ended piston joint of FIG. 35 shown in a rotated
position;

![](fig36.jpg)

**FIG. 37** is a side view of an alternative embodiment of
the joint of FIG. 35;

![](fig37.jpg)

**FIG. 38** is a top view of an engine/compressor assembly;
and

![](fig38.jpg)

**FIG. 38A** is an end view and

**FIG. 38B** is a side view of the engine/compressor
assembly, taken along lines 38A, 38A and 38B, 38B, respectively,
of FIG. 38.

**DESCRIPTION OF THE PREFERRED EMBODIMENTS**

FIG. 1 is a pictorial representation of a four piston engine 10
of the present invention. Engine 10 has two cylinders 11 (FIG.
3) and 12. Each cylinder 11 and 12 house a double ended piston.
Each double ended piston is connected to transition arm 13 which
is connected to flywheel 15 by shaft 14. Transition arm 13 is
connected to support 19 by a universal joint mechanism,
including shaft 18, which allows transition arm 13 to move up an
down and shaft 17 which allows transition arm 13 to move side to
side. FIG. 1 shows flywheel 15 in a position shaft 14 at the top
of wheel 15.

FIG. 2 shows engine 10 with flywheel 15 rotated so that shaft
14 is at the bottom of flywheel 15. Transition arm 13 has
pivoted downward on shaft 18.

FIGS. 3-6 show a top view of the pictorial representation,
showing the transition arm 13 in four positions and shaft moving
flywheel 15 in 900.degree. increments. FIG. 3 shows flywheel 15
with shaft 14 in the position as illustrated in FIG. 3a. When
piston 1 fires and moves toward the middle of cylinder 11,
transition arm 13 will pivot on universal joint 16 rotating
flywheel 15 to the position shown in FIG. 2. Shaft 14 will be in
the position shown in FIG. 4a. When piston 4 is fired,
transition arm 13 will move to the position shown in FIG. 5.
Flywheel 15 and shaft 14 will be in the position shown in FIG
5a. Next piston 2 will fire and transition arm 13 will be moved
to the position shown in FIG. 6. Flywheel 15 and shaft 14 will
be in the position shown in FIG. 6a. When piston 3 is fired,
transition arm 13 and flywheel 15 will return to the original
position that shown in FIGS. 3 and 3a.

When the pistons fire, transition arm will be moved back and
forth with the movement of the pistons. Since transition arm 13
is connected to universal joint 16 and to flywheel 15 through
shaft 14, flywheel 15 rotates translating the linear motion of
the pistons to a rotational motion.

FIG. 7 shows (in partial cross-section) a top view of an
embodiment of a four double piston, eight cylinder engine 30
according to the present invention. There are actually only four
cylinders, but with a double piston in each cylinder, the engine
is equivalent to a eight cylinder engine. Two cylinders 31 and
46 are shown. Cylinder 31 has double ended piston 32, 33 with
piston rings 32a and 33a, respectively. Pistons 32, 33 are
connected to a transition arm 60 (FIG. 8) by piston arm 54a
extending into opening 55a in piston 32, 33 and sleeve bearing
55. Similarly piston 47, 49, in cylinder 46 is connected by
piston arm 54b to transition arm 60.

Each end of cylinder 31 has inlet and outlet valves controlled
by a rocker arms and a spark plug. Piston end 32 has rocker arms
35a and 35b and spark plug 44, and piston end 33 has rocker arms
34a and 34b, and spark plug 41. Each piston has associated with
it a set of valves, rocker arms and a spark plug. Timing for
firing the spark plugs and opening and closing the inlet and
exhaust values is controlled by a timing belt 51 which is
connected to pulley 50a. Pulley 50a is attached to a gear 64 by
shaft 63 (FIG. 8) turned by output shaft 53 powered by flywheel
69. Belt 50a also turns pulley 50b and gear 39 connected to
distributor 38. Gear 39 also turns gear 40. Gears 39 and 40 are
attached to cam shaft 75 (FIG. 8) which in turn activate push
rods that are attached to the rocker arms 34, 35 and other
rocker arms not illustrated.

Exhaust manifolds 48 and 56 as shown attached to cylinders 46
and 31 respectively. Each exhaust manifold is attached to four
exhaust ports.

FIG. 8 is a side view of engine 30, with one side removed, and
taken through section 8--8 of FIG. 7. Transitions arm 60 is
mounted on support 70 by pin 72 which allows transition arm to
move up and down (as viewed in FIG. 8) and pin 71 which allows
transition arm 60 to move from side to side. Since transition
arm 60 can move up and down while moving side to side, then
shaft 61 can drive flywheel 69 in a circular path. The four
connecting piston arms (piston arms 54b and 54d shown in FIG. 8)
are driven by the four double end pistons in an oscillator
motion around pin 71. The end of shaft 61 in flywheel 69 causes
transition arm to move up and down as the connection arms move
back and forth. Flywheel 69 has gear teeth 69a around one side
which may be used for turning the flywheel with a starter motor
100 (FIG. 11) to start the engine.

The rotation of flywheel 69 and drive shaft 68 connected
thereto, turns gear 65 which in turn turns gears 64 and 66. Gear
64 is attached to shaft 63 which turns pulley 50a. Pulley 50a is
attached to belt 51. Belt 51 turns pulley 50b and gears 39 and
40 (FIG. 7). Cam shaft 75 has cams 88-91 on one end and cams
84-87 on the other end. Cams 88 and 90 actuate push rods 76 and
77, respectively. Cams 89 and 91 actuate push rods 93 and 94,
respectively. Cams 84 and 86 actuate push rods 95 and 96,
respectively, and cams 85 and 87 actuate push rods 78 and 79,
respectively. Push rods 77, 76, 93, 94, 95, 96 and 78, 79 are
for opening and closing the intake and exhaust valves of the
cylinders above the pistons. The left side of the engine, which
has been cutaway, contains an identical, but opposite valve
drive mechanism.

Gear 66 turned by gear 65 on drive shaft 68 turns pump 67,
which may be, for example, a water pump used in the engine
cooling system (not illustrated), or an oil pump.

FIG. 9 is a rear view of engine 30 showing the relative
positions of the cylinders and double ended pistons. Piston 32,
33 is shown in dashed lines with valves 35c and 35d located
under lifter arms 35a and 35b, respectively. Belt 51 and pulley
50b are shown under distributor 38. Transition arm 60 and two,
54c and 54d, of the four piston arms 54a, 54b, 54c and 54d are
shown in the pistons 32-33, 32a-33a, 47-49 and 47a-49a.

FIG. 10 is a side view of engine 30 showing the exhaust
manifold 56, intake manifold 56a and carburetor 56c. Pulleys 50a
and 50b with timing belt 51 are also shown.

FIG. 11 is a front end view of engine 30 showing the relative
positions of the cylinders and double ended pistons 32-33,
32a-33a, 47-49 and 47a-49a with the four piston arms 54a, 54b,
54c and 54d positioned in the pistons. Pump 67 is shown below
shaft 53, and pulley 50a and timing belt 51 are shown at the top
of engine 30. Starter 100 is shown with gear 101 engaging the
gear teeth 69a on flywheel 69.

A feature of the invention is that the compression ratio for
the engine can be changed while the engine is running. The end
of arm 61 mounted in flywheel 69 travels in a circle at the
point where arm 61 enters flywheel 69. Referring to FIG. 13, the
end of arm 61 is in a sleeve bearing ball bushing assembly 81.
The stroke of the pistons is controlled by arm 61. Arm 61 forms
an angle, for example about 15.degree., with shaft 53. By moving
flywheel 69 on shaft 53 to the right or left, as viewed in FIG.
13, the angle of arm 61 can be changed, changing the stroke of
the pistons, changing the compression ratio. The position of
flywheel 69 is changed by turning nut 104 on threads 105. Nut
104 is keyed to shaft 53 by thrust bearing 106a held in place by
ring 106b. In the position shown in FIG. 12, flywheel 69 has
been moved to the right, extending the stroke of the pistons.

FIG. 12 shows flywheel moved to the right increasing the stroke
of the pistons, providing a higher compression ratio. Nut 105
has been screwed to the right, moving shaft 53 and flywheel 69
to the right. Arm 61 extends further into bushing assembly 80
and out the back of flywheel 69.

FIG. 13 shows flywheel moved to the left reducing the stroke of
the pistons, providing a lower compression ratio. Nut 105 has
been screwed to the left, moving shaft 53 and flywheel 69 to the
left. Arm 61 extends less into bushing assembly 80.

The piston arms on the transition arm are inserted into sleeve
bearings in a bushing in piston. FIG. 14 shows a double piston
110 having piston rings 111 on one end of the double piston and
piston rings 112 on the other end of the double piston. A slot
113 is in the side of the piston. The location the sleeve
bearing is shown at 114.

FIG. 15 shows a piston arm 116 extending into piston 110
through slot 116 into sleeve bearing 117 in bushing 115. Piston
arm 116 is shown in a second position at 116a. The two pistons
arms 116 and 116a show the movement limits of piston arm 116
during operation of the engine.

FIG. 16 shows piston arm 116 in sleeve bearing 117. Sleeve
bearing 117 is in pivot pin 115. Piston arm 116 can freely
rotate in sleeve bearing 117 and the assembly of piston arm 116,
Sleeve bearing 117 and pivot pin 115 and sleeve bearings 118a
and 118b rotate in piston 110, and piston arm 116 can moved
axially with the axis of sleeve bearing 117 to allow for the
linear motion of double ended piston 110, and the motion of a
transition arm to which piston arm 116 is attached.

FIG. 17 shows how the four cylinder engine 10 in FIG. 1 may be
configured as an air motor using a four way rotary valve 123 on
the output shaft 122. Each of cylinders 1, 2, 3 and 4 are
connected by hoses 131. 132, 133, and 144, respectively, to
rotary valve 123. Air inlet port 124 is used to supply air to
run engine 120. Air is sequentially supplied to each of the
pistons 1a, 2a, 3a and 4a, to move the pistons back and forth in
the cylinders. Air is exhausted from the cylinders out exhaust
port 136. Transition arm 126, attached to the pistons by
connecting pins 127 and 128 are moved as described with
references to FIGS. 1-6 to turn flywheel 129 and output shaft
22.

FIG. 18 is a cross-sectional view of rotary valve 123 in the
position when pressurized air or gas is being applied to
cylinder 1 through inlet port 124, annular channel 125, channel
126, channel 130, and air hose 131. Rotary valve 123 is made up
of a plurality of channels in housing 123 and output shaft 122.
The pressurized air entering cylinder 1 causes piston 1a, 3a to
move to the right (as viewed in FIG. 18). Exhaust air is forced
out of cylinder 3 through line 133 into chamber 134, through
passageway 135 and out exhaust outlet 136.

FIGS. 18a, 18b and 18c are cross-sectional view of valve 23
showing the air passages of the valves at three positions along
valve 23 when positioned as shown in FIG. 18.

FIG. 19 shows rotary valve 123 rotated 180.degree. when
pressurized air is applied to cylinder 3, reversing the
direction of piston 1a, 3a. Pressurized air is applied to inlet
port 124, through annular chamber 125, passage way 126, chamber
134 and air line 133 to cylinder 3. This in turn causes air in
cylinder 1 to be exhausted through line 131, chamber 130, line
135, annular chamber 137 and out exhaust port 136. Shaft 122
will have rotated 360.degree. turning counter clockwise when
piston 1a, 3a complete it stroke to the left.

Only piston 1a, 3a have been illustrated to show the operation
of the air engine and valve 123 relative to the piston motion.
The operation of piston 2a, 4a is identical in function except
that its 360.degree. cycle starts at 90.degree. shaft rotation
and reverses at 270.degree. and completes its cycle back at
90.degree.. A power stroke occurs at every 90.degree. of
rotation.

FIGS. 19a, 19b and 19c are cross-sectional views of valve 123
showing the air passages of the valves at three positions along
valve 123 when positioned as shown in FIG. 19.

The principle of operation which operates the air engine of
FIG. 17 can be reversed, and engine 120 of FIG. 17 can be used
as an air or gas compressor or pump. By rotating engine 10
clockwise by applying rotary power to shaft 122, exhaust port
136 will draw in air into the cylinders and port 124 will supply
air which may be used to drive, for example air tool, or be
stored in an air tank.

In the above embodiments, the cylinders have been illustrated
as being parallel to each other. However, the cylinders need not
be parallel. FIG. 20 shows an embodiment similar to the
embodiment of FIGS. 1-6, with cylinders 150 and 151 not parallel
to each other. Universal joint 160 permits the piston arms 152
and 153 to be at an angle other than 90.degree. to the drive arm
154. Even with the cylinders not parallel to each other the
engines are functionally the same.

Still another modification may be made to the engine 10 of
FIGS. 1-6. This embodiment, pictorially shown in FIG. 21, may
have single ended pistons. Piston 1a and 2a are connected to
universal joint 170 by drive arms 171 and 172, and to flywheel
173 by drive arm 174. The basic difference is the number of
strokes of pistons 1a and 2a to rotate flywheel 173 360.degree..

Referring to FIG. 22, a two cylinder piston assembly 300
includes cylinders 302, 304, each housing a variable stroke,
double ended piston 306, 308, respectively. Piston assembly 300
provides the same number of power strokes per revolution as a
conventional four cylinder engine. Each double ended piston 306,
308 is connected to a transition arm 310 by a drive pin 312,
314, respectively. Transition arm 310 is mounted to a support
316 by, e.g., a universal joint 318 (U-joint), constant velocity
joint, or spherical bearing. A drive arm 320 extending from
transition arm 310 is connected to a rotatable member, e.g.,
flywheel 322.

Transition arm 310 transmits linear motion of pistons 306, 308
to rotary motion of flywheel 322. The axis, A, of flywheel 322
is parallel to the axes, B and C, of pistons 306, 308 (though
axis, A, could be off-axis as shown in FIG. 20) to form an axial
or barrel type engine, pump, or compressor. U-joint 318 is
centered on axis, A. As shown in FIG. 28.alpha., pistons 306,
308 are 180.degree. apart with axes A, B and C lying along a
common plane, D, to form a flat piston assembly.

Referring to FIGS. 22 and 23, cylinders 302, 304 each include
left and right cylinder halves 301a, 301b mounted to the
assembly case structure 303. Double ended pistons 306, 308 each
include two pistons 330 and 332, 330a and 332a, respectively,
joined by a central joint 334, 334a, respectively. The pistons
are shown having equal length, though other lengths are
contemplated. For example, joint 334 can be off-center such that
piston 330 is longer than piston 332. As the pistons are fired
in sequence 330a, 332, 330, 332a, from the position shown in
FIG. 22, flywheel 322 is rotated in a clockwise direction, as
viewed in the direction of arrow 333. Piston assembly 300 is a
four stroke cycle engine, i.e., each piston fires once in two
revolutions of flywheel 322.

As the pistons move back and forth, drive pins 312, 314 must be
free to rotate about their common axis, E, (arrow 305), slide
along axis, E, (arrow 307) as the radial distance to the center
line, B, of the piston changes with the angle of swing, a, of
transition arm 310 (approximately .+-.15.degree. swing), and
pivot about centers, F, (arrow 309). Joint 334 is constructed to
provide this freedom of motion.

Joint 334 defines a slot 340 (FIG. 23a) for receiving drive pin
312, and a hole 336 perpendicular to slot 340 housing a sleeve
bearing 338. A cylinder 341 is positioned within sleeve bearing
338 for rotation within the sleeve bearing. Sleeve bearing 338
defines a side slot 342 shaped like slot 340 and aligned with
slot 340. Cylinder 341 defines a through hole 344. Drive pin 312
is received within slot 342 and hole 344. An additional sleeve
bearing 346 is located in through hole 344 of cylinder 341. The
combination of slots 340 and 342 and sleeve bearing 338 permit
drive pin 312 to move along arrow 309. Sleeve bearing 346
permits drive pin 312 to rotate about its axis, E, and slide
along its axis, E.

If the two cylinders of the piston assembly are configured
other than 180.degree. apart, or more than two cylinders are
employed, movement of cylinder 341 in sleeve bearing 338 along
the direction of arrow 350 allows for the additional freedom of
motion required to prevent binding of the pistons as they
undergo a FIG. 8 motion, discussed below. Slot 340 must also be
sized to provide enough clearance to allow the FIG. 8 motion of
the pin.

Referring to FIGS. 35-35B, an alternative embodiment of a
central joint 934 for joining pistons 330 and 332 is configured
to produce zero side load on pistons 330 and 332. Joint 934
permits the four degrees of freedom necessary to prevent binding
of drive pin 312 as the pistons move back and forth, i.e.,
rotation about axis, E, (arrow 905), pivoting about center, F,
(arrow 909), and sliding movement along orthogonal axes, M (up
and down in the plane of the paper in FIG. 35) and N (in and out
of the plane of the paper in FIG. 35), while the load
transmitted between joint 934 and pistons 330, 332 only produces
a force vector which is parallel to piston axis, B (which is
orthogonal to axes M and N).

Sliding movement along axis, M, accommodates the change in the
radial distance of transition arm 310 to the center line, B, of
the piston with the angle of swing, .alpha., of transition arm
310. Sliding movement along axis, N, allows for the additional
freedom of motion required to prevent binding of the pistons as
they undergo the figure eight motion, discussed below. Joint 934
defines two opposed flat faces 937, 937a which slide in the
directions of axes M and N relative to pistons 330, 332. Faces
937, 937a define parallel planes which remain perpendicular to
piston axis, B, during the back and forth movement of the
pistons.

Joint 934 includes an outer slider member 935 which defines
faces 937, 937a for receiving the driving force from pistons
330, 332. Slider member 935 defines a slot 940 in a third face
945 of the slider for receiving drive pin 312, and a slot 940a
in a fourth face 945a. Slider member 935 has an inner wall 936
defining a hole 939 perpendicular to slot 940 and housing a
slider sleeve bearing 938. A cross shaft 941 is positioned
within sleeve bearing 938 for rotation within the sleeve bearing
in the direction of arrow 909. Sleeve bearing 938 defines a side
slot 942 shaped like slot 940 and aligned with slot 940. Cross
shaft 941 defines a through hole 944. Drive pin 312 is received
within slot 942 and hole 944. A sleeve bearing 946 is located in
through hole 944 of cross shaft 941.

The combination of slots 940 and 942 and sleeve bearing 938
permit drive pin 312 to move in the direction of arrow 909.
Positioned within slot 940a is a cap screw 947 and washer 949
which attach to drive pin 312 retaining drive pin 312 against a
step 951 defined by cross shaft 941 while permitting drive pin
312 to rotate about its axis, E, and preventing drive pin 312
from sliding along axis, E. As discussed above, the two addition
freedoms of motion are provided by sliding of slider faces 937,
937a relative to pistons 330, 332 along axis, M and N. A plate
960 is placed between each of face 937 and piston 330 and face
937a and piston 332. Each plate 960 is formed of a low friction
bearing material with a bearing surface 962 in contact with
faces 937, 937a, respectively. Faces 937, 937a are polished.

As shown in FIG. 36, the load, P.sub.L, applied to joint 934 by
piston 330 in the direction of piston axis, B, is resolved into
two perpendicular loads acting on pin 312: axial load, A.sub.L,
along the axis, E, of drive pin 312, and normal load, N.sub.L,
perpendicular to drive pin axis, E. The axial load is applied to
thrust bearings 950, 952, and the normal load is applied to
sleeve bearing 946. The net direction of the forces transmitted
between pistons 330, 332 and joint 934 remains along piston
axis, B, preventing side loads being applied to pistons 330,
332. This is advantageous because side loads on pistons 330, 332
can cause the pistons to contact the cylinder wall creating
frictional losses proportional to the side load values.

Pistons 330, 332 are mounted to joint 934 by a center piece
connector 970. Center piece 970 includes threaded ends 972, 974
for receiving threaded ends 330a and 332a of the pistons,
respectively. Center piece 970 defines a cavity 975 for
receiving joint 934. A gap 976 is provided between joint 934 and
center piece 970 to permit motion along axis, N.

For an engine capable of producing, e.g., about 100 horsepower,
joint 934 has a width, W, of, e.g., about 35/16 inches, a
length, L.sub.1, of, e.g., 35/16 inches, and a height, H, of,
e.g., about 31/2 inches. The joint and piston ends together have
an overall length, L.sub.2, of, e.g., about 95/16 inches, and a
diameter, D.sub.1, of, e.g., about 4 inches. Plates 960 have a
diameter, D.sub.2, of, e.g., about 31/4 inch, and a thickness,
T, of, e.g., about 1/8 inch. Plates 960 are press fit into the
pistons. Plates 960 are preferably bronze, and slider 935 is
preferably steel or aluminum with a steel surface defining faces
937, 937a.

Joint 934 need not be used to join two pistons. One of pistons
330, 332 can be replaced by a rod guided in a bushing.

Where figure eight motion is not required or is allowed by
motion of drive pin 312 within cross shaft 941, joint 934 need
not slide in the direction of axis, N. Referring to FIG. 37,
slider member 935a and plates 960a have curved surfaces
permitting slider member 935a to slide in the direction of axis,
M, (in and out of the paper in FIG. 37) while preventing slider
member 935a to move along axis, N.

Referring to FIGS. 24 and 24a, U-joint 318 defines a central
pivot 352 (drive pin axis, E, passes through center 352), and
includes a vertical pin 354 and a horizontal pin 356. Transition
arm 310 is capable of pivoting about pin 354 along arrow 358,
and about pin 356 along arrow 360.

Referring to FIGS. 25, 25a and 25b, as an alternative to a
spherical bearing, to couple transition arm 310 to flywheel 322,
drive arm 320 is received within a cylindrical pivot pin 370
mounted to the flywheel offset radially from the center 372 of
the flywheel by an amount, e.g., 2.125 inches, required to
produce the desired swing angle, .alpha. (FIG. 22), in the
transition arm.

Pivot pin 370 has a through hole 374 for receiving drive arm
320. There is a sleeve bearing 376 in hole 374 to provide a
bearing surface for drive arm 320. Pivot pin 370 has cylindrical
extensions 378, 380 positioned within sleeve bearings 382, 384,
respectively. As the flywheel is moved axially along drive arm
320 to vary the swing angle, .alpha., and thus the compression
ratio of the assembly, as described further below, pivot pin 370
rotates within sleeve bearings 382, 384 to remain aligned with
drive arm 320. Torsional forces are transmitted through thrust
bearings 388, 390, with one or the other of the thrust bearings
carrying the load depending on the direction of the rotation of
the flywheel along arrow 386.

Referring to FIG. 26, to vary the compression and displacement
of piston assembly 300, the axial position of flywheel 322 along
axis, A, is varied by rotating a shaft 400. A sprocket 410 is
mounted to shaft 400 to rotate with shaft 400. A second sprocket
412 is connected to sprocket 410 by a roller chain 413. Sprocket
412 is mounted to a threaded rotating barrel 414. Threads 416 of
barrel 414 contact threads 418 of a stationary outer barrel 420.

Rotation of shaft 400, arrow 401, and thus sprockets 410 and
412, causes rotation of barrel 414. Because outer barrel 420 is
fixed, the rotation of barrel 414 causes barrel 414 to move
linearly along axis, A, arrow 403. Barrel 414 is positioned
between a collar 422 and a gear 424, both fixed to a main drive
shaft 408. Drive shaft 408 is in turn fixed to flywheel 322.
Thus, movement of barrel 414 along axis, A, is translated to
linear movement of flywheel 322 along axis, A. This results in
flywheel 322 sliding along axis, H, of drive arm 320 of
transition arm 310, changing angle, .beta., and thus the stroke
of the pistons. Thrust bearings 430 are located at both ends of
barrel 414, and a sleeve bearing 432 is located between barrel
414 and shaft 408.

To maintain the alignment of sprockets 410 and 412, shaft 400
is threaded at region 402 and is received within a threaded hole
404 of a cross bar 406 of assembly case structure 303. The ratio
of the number of teeth of sprocket 412 to sprocket 410 is, e.g.,
4:1. Therefore, shaft 400 must turn four revolutions for a
single revolution of barrel 414. To maintain alignment, threaded
region 402 must have four times the threads per inch of barrel
threads 416, e.g., threaded region 402 has thirty-two threads
per inch, and barrel threads 416 have eight threads per inch.

As the flywheel moves to the right, as viewed in FIG. 26, the
stroke of the pistons, and thus the compression ratio, is
increased. Moving the flywheel to the left decreases the stroke
and the compression ratio. A further benefit of the change in
stroke is a change in the displacement of each piston and
therefore the displacement of the engine. The horsepower of an
internal combustion engine closely relates to the displacement
of the engine. For example, in the two cylinder, flat engine,
the displacement increases by about 20% when the compression
ratio is raised from 6:1 to 12:1. This produces approximately
20% more horsepower due alone to the increase in displacement.
The increase in compression ratio also increases the horsepower
at the rate of about 5% per point or approximately 25% in
horsepower. If the horsepower were maintained constant and the
compression ratio increased from 6:1 to 12:1, there would be a
reduction in fuel consumption of approximately 25%.

The flywheel has sufficient strength to withstand the large
centrifugal forces seen when assembly 300 is functioning as an
engine. The flywheel position, and thus the compression ratio of
the piston assembly, can be varied while the piston assembly is
running.

Piston assembly 300 includes a pressure lubrication system. The
pressure is provided by an engine driven positive displacement
pump (not shown) having a pressure relief valve to prevent
overpressures. Bearings 430 and 432 of drive shaft 408 and the
interface of drive arm 320 with flywheel 322 are lubricated via
ports 433 (FIG. 26).

Referring to FIG. 27, to lubricate U-joint 318, piston pin
joints 306, 308, and the cylinder walls, oil under pressure from
the oil pump is ported through the fixed U-joint bracket to the
top and bottom ends of the vertical pivot pin 354. Oil ports
450, 452 lead from the vertical pin to openings 454, 456,
respectively, in the transition arm. As shown in FIG. 27A, pins
312, 314 each define a through bore 458. Each through bore 458
is in fluid communication with a respective one of openings 454,
456. As shown in FIG. 23, holes 460, 462 in each pin connect
through slots 461 and ports 463 through sleeve bearing 338 to a
chamber 465 in each piston. Several oil lines 464 feed out from
these chambers and are connected to the skirt 466 of each piston
to provide lubrication to the cylinders walls and the piston
rings 467. Also leading from chamber 465 is an orifice to squirt
oil directly onto the inside of the top of each piston for
cooling.

Referring to FIGS. 28-28c, in which assembly 300 is shown
configured for use as an aircraft engine 300a, the engine
ignition includes two magnetos 600 to fire the piston spark
plugs (not shown). Magnetos 600 and a starter 602 are driven by
drive gears 604 and 606 (FIG. 28c), respectively, located on a
lower shaft 608 mounted parallel and below the main drive shaft
408. Shaft 608 extends the full length of the engine and is
driven by gear 424 (FIG. 26) of drive shaft 408 and is geared
with a one to one ratio to drive shaft 408. The gearing for the
magnetos reduces their speed to half the speed of shaft 608.
Starter 602 is geared to provide sufficient torque to start the
engine.

Camshafts 610 operate piston push rods 612 through lifters 613.
Camshafts 610 are geared down 2 to 1 through bevel gears 614,
616 also driven from shaft 608. Center 617 of gears 614, 616 is
preferably aligned with U-joint center 352 such that the
camshafts are centered in the piston cylinders, though other
configurations are contemplated. A single carburetor 620 is
located under the center of the engine with four induction pipes
622 routed to each of the four cylinder intake valves (not
shown). The cylinder exhaust valves (not shown) exhaust into two
manifolds 624.

Engine 300a has a length, L, e.g., of about forty inches, a
width, W, e.g., of about twenty-one inches, and a height, H,
e.g., of about twenty inches, (excluding support 303).

Referring to FIGS. 29 and 29a, a variable compression
compressor or pump having zero stroke capability is illustrated.
Here, flywheel 322 is replaced by a rotating assembly 500.
Assembly 500 includes a hollow shaft 502 and a pivot arm 504
pivotally connected by a pin 506 to a hub 508 of shaft 502. Hub
508 defines a hole 510 and pivot arm 504 defines a hole 512 for
receiving pin 506. A control rod 514 is located within shaft
502. Control rod 514 includes a link 516 pivotally connected to
the remainder of rod 514 by a pin 518. Rod 514 defines a hole
511 and link 516 defines a hole 513 for receiving pin 518.
Control rod 514 is supported for movement along its axis, Z, by
two sleeve bearings 520. 7ink 516 and pivot arm 514 are
connected by a pin 522. Link 516 defines a hole 523 and pivot
arm 514 defines a hole 524 for receiving pin 522.

Cylindrical pivot pin 370 of FIG. 25 which receives drive arm
320 is positioned within pivot arm 504. Pivot arm 504 defines
holes 526 for receiving cylindrical extensions 378, 380. Shaft
502 is supported for rotation by bearings 530, e.g., ball,
sleeve, or roller bearings. A drive, e.g, pulley 532 or gears,
mounted to shaft 502 drives the compressor or pump.

In operation, to set the desired stroke of the pistons, control
rod 514 is moved along its axis, M, in the direction of arrow
515, causing pivot arm 504 to pivot about pin 506, along arrow
517, such that pivot pin 370 axis, N, is moved out of alignment
with axis, M, (as shown in dashed lines) as pivot arm 504
slides-along the axis, H, (FIG. 26) of the transition arm drive
arm 320. When zero stroke of the pistons is desired, axes M and
N are aligned such that rotation of shaft 514 does not cause
movement of the pistons. This configuration works for both
double ended and single sided pistons.

The ability to vary the piston stroke permits shaft 514 to be
run at a single speed by drive 532 while the output of the pump
or compressor can be continually varied as needed. When no
output is needed, pivot arm 504 simply spins around drive arm
320 of transition arm 310 with zero swing of the drive arm. When
output is needed, shaft 514 is already running at full speed so
that when pivot arm 504 is pulled off-axis by control rod 514,
an immediate stroke is produced with no lag coming up to speed.
There are therefore much lower stress loads on the drive system
as there are no start/stop actions. The ability to quickly
reduce the stroke to zero provides protection from damage
especially in liquid pumping when a downstream blockage occurs.

An alternative method of varying the compression and
displacement of the pistons is shown in FIG. 33. The mechanism
provides for varying of the position of a counterweight attached
to the flywheel to maintain system balance as the stroke of the
pistons is varied.

A flywheel 722 is pivotally mounted to an extension 706 of a
main drive shaft 708 by a pin 712. By pivoting flywheel 722 in
the direction of arrow, Z, flywheel 722 slides along axis, H, of
a drive arm 720 of transition arm 710, changing angle, .beta.
(FIG. 26), and thus the stroke of the pistons. Pivoting flywheel
722 also causes a counterweight 714 to move closer to or further
from axis, A, thus maintaining near rotational balance.

To pivot flywheel 722, an axially and rotationally movable
pressure plate 820 is provided. Pressure plate 820 is in contact
with a roller 822 rotationally mounted to counterweight 714
through a pin 824 and bearing 826. From the position shown in
FIG. 33, a servo motor or hand knob 830 turns a screw 832 which
advances to move pressure plate 820 in the direction of arrow,
Y. This motion of pressure plate 820 causes flywheel 722 to
pivot in the direction of arrow, Z, as shown in the FIG. 34, to
decrease the stroke of the pistons. Moving pressure plate 820 by
0.75" decreases the compression ratio from about 12:1 to about
6:1.

Pressure plate 820 is supported by three or more screws 832.
Each screw has a gear head 840 which interfaces with a gear 842
on pressure plate 820 such that rotation of screw 832 causes
rotation of pressure plate 820 and thus rotation of the
remaining screws to insure that the pressure plate is adequately
supported. To ensure contact between roller 822 and pressure
plate 820, a piston 850 is provided which biases flywheel 722 in
the direction opposite to arrow, Z.

Referring to FIG. 30, if two cylinders not spaced 180.degree.
apart (as viewed from the end) or more than two cylinders are
employed in piston assembly 300, the ends of pins 312, 314
coupled to joints 306, 308 will undergo a FIG. 8 motion. FIG. 30
shows the FIG. 8 motion of a piston assembly having four double
ended pistons. Two of the pistons are arranged flat as shown in
FIG. 22 (and do not undergo the FIG. 8 motion), and the other
two pistons are arranged equally spaced between the flat pistons
(and are thus positioned to undergo the largest FIG. 8 deviation
possible). The amount that the pins connected to the second set
of pistons deviate from a straight line (y axis of FIG. 30) is
determined by the swing angle (mast angle) of the drive arm and
the distance the pin is from the central pivot point 352 (x axis
of FIG. 30).

In a four cylinder version where the pins through the piston
pivot assembly of each of the four double ended pistons are set
at 45.degree. from the axis of the central pivot, the figure
eight motion is equal at each piston pin. Movement in the piston
pivot bushing is provided where the figure eight motion occurs
to prevent binding.

When piston assembly 300 is configured for use, e.g., as a
diesel engines, extra support can be provided at the attachment
of pins 312, 314 to transition arm 310 to account for the higher
compression of diesel engines as compared to spark ignition
engines. Referring to FIG. 31, support 550 is bolted to
transition arm 310 with bolts 551 and includes an opening 552
for receiving end 554 of the pin.

Engines according to the invention can be used to directly
apply combustion pressures to pump pistons. Referring to FIGS.
32 and 32a, a four cylinder, two stroke cycle engine 600 (each
of the four pistons 602 fires once in one revolution) applies
combustion pressure to each of four pump pistons 604. Each pump
piston 604 is attached to the output side 606 of a corresponding
piston cylinder 608. Pump pistons 604 extend into a pump head
610.

A transition arm 620 is connected to each cylinder 608 and to a
flywheel 622, as described above. An auxiliary output shaft 624
is connected to flywheel 622 to rotate with the flywheel, also
as described above.

The engine is a two stroke cycle engine because every stroke of
a piston 602 (as piston 602 travels to the right as viewed in
FIG. 32) must be a power stroke. The number of engine cylinders
is selected as required by the pump. The pump can be a fluid or
gas pump. In use as a multi-stage air compressor, each pump
piston 606 can be a different diameter. No bearing loads are
generated by the pumping function (for single acting pump
compressor cylinders), and therefore, no friction is introduced
other than that generated by the pump pistons themselves.

Referring to FIGS. 38-38B, an engine 1010 having vibration
cancelling characteristics and being particularly suited for use
in gas compression includes two assemblies 1012, 1014 mounted
back-to-back and 180.degree. out of phase. Engine 1010 includes
a central engine section 1016 and outer compressor sections
1018, 1020. Engine section 1016 includes, e.g., six double
acting cylinders 1022, each housing a pair of piston 1024, 1026.
A power stroke occurs when a center section 1028 of cylinder
1022 is fired, moving pistons 1024, 1026 away from each other.
The opposed movement of the pistons results in vibration
cancelling.

Outer compression section 1018 includes two compressor
cylinders 1030 and outer compression section 1020 includes two
compressor cylinders 1032, though there could be up to six
compressor cylinders in each compression section. Compression
cylinders 1030 each house a compression piston 1034 mounted to
one of pistons 1024 by a rod 1036, and compression cylinders
1032 each house a compression piston 1038 mounted to one of
pistons 1026 by a rod 1040. Compression cylinders 1030, 1032 are
mounted to opposite piston pairs such that the forces cancel
minimizing vibration forces which would otherwise be transmitted
into mounting 1041.

Pistons 1024 are coupled by a transition arm 1042, and pistons
1026 are coupled by a transition arm 1044, as described above.
Transition arm 1042 includes a drive arm 1046 extending into a
flywheel 1048, and transition arm 1044 includes a drive arm 1050
extending into a flywheel 1052, as described above. Flywheel
1048 is joined to flywheel 1052 by a coupling arm 1054 to rotate
in synchronization therewith. Flywheels 1048, 1052 are mounted
on bearings 1056. Flywheel 1048 includes a bevel gear 1058 which
drives a shaft 1060 for the engine starter, oil pump and
distributor for ignition, not shown.

Engine 1010 is, e.g., a two stroke natural gas engine having
ports (not shown) in central section 1028 of cylinders 1022 and
a turbocharger (not shown) which provides intake air under
pressure for purging cylinders 1022. Alternatively, engine 1010
is gasoline or diesel powered.

The stroke of pistons 1024, 1026 can be varied by moving both
flywheels 1048, 1052 such that the stroke of the engine pistons
and the compressor pistons are adjusted equally reducing or
increasing the engine power as the pumping power requirement
reduces or increases, respectively.

The vibration cancelling characteristics of the back-to-back
relationship of assemblies 1012, 1014 can be advantageously
employed in a compressor only system and an engine only system.

Other embodiments are within the scope of the following claims.

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**PISTON ENGINE BALANCING**   
**CA2342932**   
**2000-03-23**

**Piston engine assembly**   
**US6446587**   
**2002-09-10**

**Double ended piston engine**   
**US6019073**

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