Karl Schaeffer: Steam Generator (US Patent # 3,791,349)

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**Karl SCHAEFFER**

**Steam
Generator**

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**[(1) *NewsReal*:
"Super Steam-Making Machine Eliminates Need for Boilers"](#newsreal)**
  
**[(2) US
Patent # 3,791,349: Steam Generator](#usp)**   
**[(3)
Comments & Notes](#notes)**

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*NewsReal* (#2, June 1977)

**"Super
Steam-Making Machine Eliminates Need for Boilers"**

by **Tom Valentine**

A technology is available
that can effectively eliminate any need for using natural gas
to heat water, homes or industry. It is a machine that can
solve many of the energy problems which became so glaringly
apparent last winter.

The device is a steam
generating machine invented by the late Karl Schaeffer of
Chicago. Schaeffer's method of making super-heated steam is
instantaneous and will economically eliminate all need for
huge boilers and direct use of fossil fuels.

Schaeffer's electrically
powered steam machine also makes all the millions of
constantly burning pilot lights obsolete.

Among the ore than 500
applications for steam, the Schaeffer device can effectively
heat a modern home with 20% less electricity than is now
required.

This machine makes
super-heated steam from running cold water instantly and
without burning up a great deal of energy.

Sounds impossible, doesn't
it?

Credibility has been one of
the key problems faced by Sonaqua Inc, the small firm that is
attempting to develop and license the late inventor's lifetime
dream.

Engineers instinctively draw
a blank when confronted with the claims of the Sonaqua group.
Schaeffer accomplished something different; something that was
not found in the textbooks.

Karl Schaeffer was 67 years
old when this reporter first interviewed him and photographed
his demonstration in 1973. The story was not told sooner
because Sonaqua Inc wanted the product fully developed before
publicizing what they had.

The device is still not
fully developed, but the story needs telling and our nation
needs this new form of energy.

Karl Schaeffer found a way
to harness some tremendous natural force which is inherent in
molecules of water. There is no other way to state his
principle.

"It all started for me when
I was a graduating student of the trade-technical school in
Berlin. The year was 1924", Schaeffer said in his thick German
accent.

"I was in the washroom and
when I turned off the water I heard the pipes knock", he said,
referring to what engineers call "water hammer", a phenomenon
in pipes that technology tries to eliminate.

"It was a loud knock and my
mind suddenly said -- there is energy in that water hammer!
And from that moment on, I was hooked."

"Of course I wondered if
there was a way to harness such an energy, and I began my
life-long quest -- well, it took me 50 years, but I have
harnessed that energy and it can power the world.

"My machine can actually run
forever so long as water continues to flow into it. Unlimited
power! Free energy! Think of it!"

Karl Schaeffer was excused
by his aides for "exaggeration". "Exaggeration my foot",
Schaeffer bellowed. "I know what I have seen!"

The inventor had an
unexplained engineering phenomenon occur four separate times
during the years he was trying to perfect his device. He
turned off the electric power to the motor, but the machine
kept running until the water in the tank was gone.

Enough power sprang from
within his mechanism to continue pouring forth steam from cold
water and turn all the mechanical apparatus as well -- with
the power off!

Those unexplained incidents
led Schaeffer to make claims considered "wild" by other. But
even if he was deluded, which does not appear to be the case,
his machine is by far the most efficient means of making steam
ever devised by man.

Karl Schaeffer did it the
hard way -- but after coming to America from his native
Germany and devoting all his time and a considerable family
fortune to his "mechanical obsession", he finally harnessed
that simple shock wave in water phenomenon.

"It appears that this device
actually makes use of two principles engineers try to
eliminate -- water hammer and cavitation", noted Dr. Tom
Hunter, former professor of Mechanical Engineering at Illinois
Institute of Technology when he watched a demonstration of the
Schaeffer machine

"The force in the water is
always there -- I have learned to use it, to intensify and use
it", Schaeffer said emphatically.

One expert in engineering,
chemistry and physics while watching the Schaeffer machine
spin and spew forth steam said:

"I believe he is releasing
energy that is inherent in molecules of water and this puts us
on the verge of a totally new concept of energy utilization."

Essentially it is apparent
that the vibrational and shock-wave nature of water can be
used as a source of additional energy.

The Schaeffer machine is run
by an electric motor that spins a metal disc. Cold water runs
into the spinning flywheel where specially designed chambers
cause an extremely rapid series of shocks to occur --
literally shocking the water into superheated steam.

Schaeffer demonstrated this
energy conversion device in his machine shop on Belmont Avenue
in Chicago for this reporter a number of times. The device was
crude and inefficient next to some later models made by Bob
Price of Sonaqua, but it was impressive nonetheless.

"You just watch what
happens", the old man said proudly as he stepped up to his
floor-mounted machinery. "You know how long it takes to boil
water on your stove, don't you?"

I nodded that I understood a
little about boilers, heaters and making steam.

"Feel this", he ordered and
I put my hand on some pipes leading into the device from a
water tank. It was cold -- tap water cold.

A 20-horsepower electric
motor was mounted beneath the heavy metal rotary impeller. A
pipe protruded from the opposite side of the disc and bent up
and out a window.

Schaeffer pulled a switch
and I witnessed an amazing energy conversion -- something
totally new to the annals of engineering. The motor whirred
and Schaeffer tinkered with a valve for about 20 seconds, then
before half a minute had elapsed superheated steam spewed
forth and cascaded out the window.

The outlet pipe was too hot
to touch in a very short time, yet the inlet pipe continued to
be as cold as the water running inside it.

Indeed, a 20-horsepower
electric motor is an energy source, but later tests and more
sophisticated equipment showed that the power out -- in the
form of steam -- was greater than the power in from the
electric outlet source -- an engineering impossibility, but a
fact nonetheless!

In September of 1973,
Sonaqua Inc took the Schaeffer device to the famed Battelle
research institute in Columbus Ohio for efficiency tests.

The test results, submitted
to George W. Moffitt Jr., board chairman of Sonaqua Inc on
October 4, 1973 by L. J. Flanigan of the Nuclear and Flow
Section of the Battelle, listed the efficiency of the device
over eight test runs to be in a range between 97.3% and 99.0%.

An interesting aside to the
formal report is that much of the experimentation was said to
have been "not definitive because shortcomings in the
experimental apparatus introduced large uncertainties into the
results".

However, it was reported by
Battelle personnel, that part of that same unexplained
phenomenon reported by the inventor must have developed. An
engineer told Bob Price, "We had readings in excess of 100% on
several occasions, and that's not possible."

"I was told that one of the
readings actually indicated an efficiency of 117%", Price
said, trying to subdue a grin at the thought of the confusion
such a development must have caused the engineers.

The Sonaqua people,
especially Price, are careful to avoid any claims for the
unexplained energy at this time. "We have the greatest
efficiency and potentially the lowest cost apparatus for
making steam there is", Price said.

Sonaqua did manage to sell a
licensee the right to produce home heaters, only to find that
after two years the licensee is having the same developmental
problems faced by the parent company -- the new departure is
up against dogmatic slide-rule skepticism and development
money is hard to find.

Aquasonics of Denver has
proven that a three-bedroom home with a basement can be
comfortably heated with two small 3-horsepower motors.

"They have managed to heat a
home with 20% less electricity than that used by a standard
immersion unit, and they have had no trouble keeping the house
warm -- excessively warm", Price said.

For two winters now a model
house in the chilly mountain city has had more than adequate
heat from the two small motors and the Schaeffer device.

Sonaqua is applying for
grants to study exactly what it is that makes the shocked
water heat up. Schaeffer's sons, Kurt and Karl, have worked
with Bob Price and have designed some experiments to help
discover precisely what takes place within their father's
mechanical device.

Whether grants for such
studies are forthcoming or not, it seems silly to have the use
of the device withheld. There's no doubt that it works. Time
enough to figure out why after it's in production and helping
to curb America's excessive energy use.

Edison's light bulbs were
giving light when electric theory was in its infancy. It's not
necessary to know precisely what is going on in Schaeffer's
machine -- the machine works consistently and that's what is
needed.

Dr. Hunter, who viewed the
device in action in this reporter's presence, said that it
obviously performed in a wide range of efficiencies and
eventually when the device was properly developed and finely
tuned, the prospects were excellent for the product.

The professor of mechanical
engineering did not care to comment on the "unexplained" part
of the story.

Look at it this way. If the
machine merely produces steam with a 98% efficiency (which
Battell grants unequivocally), then it's the best thing for
home use yet developed.

And there's no need for
large hot water storage tanks as smaller storage units, heated
more efficiently will suffice: no more need for pilot lights
and natural gas.

In large apartment units
there's no need for expensive boiler systems and either gas or
coal fuel.

And if, when the skepticism
is worn down and serious thought is given the device, the
"unexplained phenomenon of the release of energy inherent in
the molecules of water" is eventually proved and controlled,
the world will have an alternative energy source that is
sorely needed.

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**US Patent # 3,791,349**

**Steam
Generator**

**Karl Schaeffer**

February 12, 1974   
US Cl. 122/11, 122/26
  
Intl. Cl. F22b 3/06

**Abstract ~**

An apparatus and method for
the production of steam and pressure by the internal creation
of shock waves in a distended boy of water. The created shock
waves are in the nature of water hammer and it is this water
hammer which is repeated and intensified to such an extent the
heat and pressure developed in the water converts the water
into usable steam.

**Background of the
Invention ~**

(1) *Field of the
Invention* ~

Steam generators have been
in use for many years. Such generators have primarily employed
burnable fuels to raise the temperature of a body of water
until the water changes into steam. The uses of steam
generators have been many. Many building heating systems
employ steam as the heating medium. Many chemical processes
employ steam to produce certain chemical reactions. Come of
these use the steam as a source of heat or to contribute to
the reaction while others use the steam as a catalyst to
promote the desired reactions. Many physical problems are
aided by the use of live steam. For example, certain types of
mining operations employ steam employ steam to expedite the
removal of minerals from the ground. Also, in the drilling for
petroleum and gas it is often desired to use live steam to
cause the start of the upward discharge of these liquids and
gases once pockets of them have been reached by drilling.

It is concluded that steam
generators in the past have been useful and will continue to
be useful in the future -- especially if a more economical
steam generator is available. The steam generator of this
present invetion is such an economical device.

(2) *Description of the
Prior Art* ~

The use of water hammer for
the generation of steam has just not been previously done to
the best of our knowledge. However, physicists and engineers
have long known of the existence of water hammer. Various
books and texts have discussed water hammer and its attendant
characteristics. Attention is directed to:

B.S. Massey: *Mechanics
of Fluids*, Van Nos Rinhold, 1971 (pages 412 to 427).

John N. Bradley: *Shock
Waves in Chemistry & Physics*;1962, Wiley, American
Press, Metchuen, NY (pages 172 & 173).

Horace W. King: *Handbook
of Hydraulics*, (4th Ed.), Revised by E. Brater;
McGraw-Hill, NY, 1954 (pages 6-21 to 6-27).

A patent search has been
made on the device as disclosed herein and this search has
confirmed our belief that no one heretofore has conceived of
such a device.

US Patent # 3,141,296 to
Jacobs, Jr, et al., describes the utilization of shock waves
produced in a liquid by an electric discharge to perform
useful work. The shock waves are created by discharging
electricity in a liquid-filled chamber and the useful work is
defined as a pump for the liquid.

US Patent # 3,398,686 to
Guin describes a motor which utilizes the power of shock waves
created in a liquid by the discharge of electricity across a
spark gap. Thus both Jacobs, Jr and Guin are very similar to
each other and it is obvious that neither one produces shock
waves in a body of liquid to produce an appreciable rise in
temperature of that liquid. Also, neither one has created
shock waves in a body of liquid by a mechanical means
corresponding to water hammer to cause the temperature of that
water to rise sufficiently to convert the water to steam.

Other steam generators
having water chambers appearing similar to applicant's water
chambers are Loefler, US Patent # 2,316,522, Gray, US Patent #
3,508,402, Reynolds, US Patent # 3,690,302. However, no one of
these patented devices uses shock waves to cause the heating
of the water -- rather, each one employs a combustible gas to
effect a heating of the water for its conversion to steam.
And, on close analysis each chamber is entirely different from
applicant's chamber and lacking in the shock wave-generating
mechanisms as subsequently defined in this specification/

**Summary of the Invention
~**

A principal object of the
present invention is to provide a novel steam generator.

An important object of this
invention is to provide a novel device to produce and
intensify a series of water hammers within a distended body of
water to thereupon substantially raise the temperature and
pressure of such water.

Still another important
object of this invention is to provide a device as set forth
in the preceding object in which the water hammer is caused by
alternating forces -- first a centrifugal action and second a
vacuum action -- causing the body of water to be first pulled
in one direction and then to snap back in an opposite
direction.

Another and still further
important object of this invention is to provide a device of
the preceding two object in which the distended body of water
includes at least one closed bottom passageway in which the
movement of water therein is suddenly extinguished and in
which the snapping back and forth action of the water column
occurs to thereby intentionally impart a water hammer to the
body of water so that a portion thereof is continuously
converted to live steam.

Other and further important
object and advantages will become apparent from the
disclosures in the following specifications and accompanying
drawings.

**Drawings ~**

Figure 1 is an elevational
view of a preferred embodiment of the steam generator of this
invention with portions thereof in cross section.

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Figure 2 is a sectional view
taken from the line 2-2 of Figure 1.

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Figure 3 is a sectional view
taken on the line 3-3 of Figure 1.

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Figure 4 is a sectional view
taken on line 4-4 of Figure 1.

![](00fig4.jpg)

Figure 5 is an elevational
view of a modified embodiment of the invention and with
portions thereof in cross section.

![](00fig5a.jpg)

Figure 6 is a sectional view
taken on the line 6-6 of Figure 5.

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Figure 7 is a sectional view
taken on the line 7-7 of Figure 5.

![](00fig7.jpg)

Figure 8 is a sectional view
taken on the line 8-8 of Figure 5.

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**Explanation of the
Drawings ~**

The reference numeral 10
indicates generally the preferred embodiment of the steam
generator of this invention. A stationary housing 11 encloses
the steam generator 10, the housing comprises a main body
portion 11a, an upper cap 11b fastened to the central body
portion 11c, an under cap 11d fastened to the body portion 11a
by a circularly arranged series of cap screws 11e, a
downwardly projecting central tubular portion 11f forming a
part of the under cap 11d, and a bottom cover 11e fastened by
a series of circularly arranged cap screws 11h to the central
tubular portion 11f.

A vertically disposed motor
driven shaft 12 having an annular shoulder 13 therearound is
journally carried within the central tubular portion 11f of
the housing 11 by means of a roller bearing 14. The inner race
of the bearing 14 is disposed between the annular shoulder 13
of the rotating shaft 12 at its top and the stationary cover
11g at its bottom. An annular seal 15 is held within the
housing 12 to effect a sealing of the chamber above the seal
from communication with the device below the seal.

A rotor designated generally
by the numeral 16 is carried on and with the upper end of the
motor driven shaft 12. The outer surface of the rotor 16 is
cone shaped and is adapted to rotate within the outer housing
11. The housing and the rotor carried therewithin together
define a generally distended chamber for the body of water
which has its temperature and pressure materially raised by
subjecting it to shock waves. A water inlet 17 is provided in
the housing cap 11d and is the means for delivering water to
the distended chamber within the housing 11 and in and around
the rotor 16. The chamber is defined as distended because it
is not just an open one-part chamber but rather is broken up
into many small passageways which project in many directions.
Webster's defines "distend" as "to stretch out or extend in
more than one direction". The water body chamber includes a
horizontally disposed ring-shaped passage 18 located between
the housing under cap 11d and rotor 16. The rotor is
vertically spaced above the housing on its underside to define
the ring-shaped passage 18. The water inlet 17 directly
communicates with the ring-shaped passageway 18 as best shown
in Figure 1. An upwardly and outwardly flaring annular
cone-shaped passageway 19 is located between the housing body
portion 11a and the rotor 16. Again, there is a spacing
between these elements to define the cone-shaped passageway
19. A plurality of radially inwardly extending arcuately
spaced apart passageways 20 are adapted to pass through a
portion of the rotor 16. At their outer ends these passages 20
join the cone-shaped passageway 19. An inwardly inclined
conical shaped passageway 20 runs directly into the conical
shaped passageway 21. This joining of the many passageways is
shown in Figure 2. A radially inwardly extending ring-shaped
passageway 22 is provided near the bottom of the rotor and
joins the lower end of the conical shaped inner passageway 21.
The inner end of the ring-shaped passageway 22 enters a
vertically disposed central chamber of core 23 within the
rotor 16.

The rotor 16 includes an
outer cup-shaped portion 24 and a combination upper and top
portion 15. This combination upper and top portion is fastened
around its outer circumference by a plurality of arcuately
spaced cap screws 26 to the outer body portion 24. The rotor
16 comprising comprising the two main parts is nevertheless a
unitary device rotating as one mass. The two-piece
construction permits the easy making of passageways 21 and 22
and before assembly permits the drilling of the plural
passageways 20 near the top of the outer cup-shaped portion 24
of the rotor. Over the top of the rotating rotor there is
defined a ring-shaped passageway 27 beneath the upper cap
member 11b. A vertically disposed cylindrical ring-shaped
passageway 27 has its top joining the top passageway 27 at the
upper outside of the rotor 16. The outer periphery of a
radially inwardly extending annular passageway 29 joins the
lower end of the passageway 28 and at its inner periphery
joins the upper end of the cone-shaped passageway 19.

A specially constructed
fitting 30 has an externally threaded portion at its lower end
at 31 which is threadedly engaged with internal threads within
a central opening portion of the upper cap 116 of the housing
11. This fitting 30 forms the base for a superstructure 32
disposed over the basic unit contained within the housing 11.
Of course, the superstructure then comes an extension of the
stationary housing 11. An outer pipe 33 has its lower end
threadingly engaging the upper end of the special fitting 30
at 34. A special cap fitting 35 threadingly engages the upper
end of the outer pipe 33 as shown at 36. An inner concentric
pipe 37 and a radially inwardly projecting annular flange 38
of the cap fitting 35 are joined to one another by a threaded
engagement as shown at 39. The juncture 39 is located at an
intermediate position between the top and bottom of the
vertically disposed inner concentric pipe 37.

An adjustable value 40 is
provided on the top of the inner pipe 37 to control the
discharge of steam as the steam is generated in the device of
this invention. The valve 40 is threadingly engaged at 41 to
the pipe 37.

The lower end 42 of the
inner pipe 37 has its outer surface milled or turned down so
the pipe wall is relatively thin and thus may be assembled
with the other concentric members by passing downwardly
through the internal threads on the annular flange 38. An
intermediate concentric pipe 43 has its upper end disposed
between the cap fitting 35 and the inner pipe 37. The upper
end of the intermediate pipe 43 stops short of contact with
the underside of the flange 38, leaving a space 44 thereover.

An annular flange 45 is
provided intermediate the top and bottom of the special
fitting 30. External threads are provided on the intermediate
pipe 43 near its bottom and these threads cooperatively engage
with internal threads on the inner aperture of the special
fitting flange 45 as shown at 46. The pipe 43 includes a lower
extension 47 which has its surface milled or turned down to
permit it to pass by the threads 46 on the flange 45 during
assembly. This is similar to the turning down of the lower
extension of the inner pipe 37.

The intermediate inwardly
extending annular flange 45 of the fitting 30 is provided with
a plurality of arcuately spaced apart vertically disposed
holes 48. These holes constitute restricted passageways of the
water in the steam generator of this invention from the lower
chamber 49 defined by the fitting 30 to an upper portion or
chamber 50 as defined above the annular flange 45 and between
the intermediate pipe 43 and the outer pipe 33. The upper
limits of the chamber 50 are defined by the inner and
underside of the special cap fitting 35.

A thin annular chamber 51 is
disposed between the cap 35 and the intermediate pipe 43. A
second thin elongated chamber 52 is concentric with the
chamber 51 and is located between the intermediate pipe 43 and
the lower end 42 of the inner concentric pipe 37. By reason of
the space 44 over the top of the intermediate pipe 43 the thin
annular chambers 51 and 52 are joined one to the other. The
elongated annular passageway 52 is provided with an annular
opening 53 located at the bottom of the lower extension 42 of
the inner concentric pipe 37. A central passageway 54 is
provided within the inner pipe 37 and is utilized to carry
generated steam to the controlling valve 40 at the top
thereof.

**Operation of the Device
of Figure 1 ~**

To commence operation, water
under normal line pressures is admitted to the inlet pipe or
fitting 17 so that water flows in the direction of the arrow
55 to the distended or tortuous path chamber which comprises a
single body of water. The arrow 56 shows movement of water
form the inlet 17 through the annular passageway 18 and to the
cone-shaped passageway 19 where the water proceeds upwardly in
the direction of the arrow 57. From there the water enters the
several radial holes 20 and moves in the direction of the
arrow 58 to the inner cones-shaped passageway 21 where the
water moves downwardly in the direction of the arrow 59. The
passageway 21 is joined at its bottom to the annular
ring-shaped passageway 22 and as shown by the arrow 60 water
moves radially inwardly to the central passage 23 within the
rotor 16. The water then proceeds upwardly as upwardly as
indicated by the arrow 61. Here the water enters the special
fitting lower chamber 49 and as indicated by the arrow 63
moves upwardly therethrough into the restricted apertures 48
and continues upwardly through such vertically disposed
apertures as indicated by the arrows 64. The upper end of the
chamber 50 joins the thin annular ring shaped chamber 51 and
as indicated the water moves further upwardly in the direction
of the arrows 65 to the space 44 just beneath the annular
flange 38 of the special cap 35. Now the water changes its
direction of flow and starts moving down and through the thin
annular ring-shaped chamber 52 in the direction of the arrows
66. In addition to the water moving vertically into the
chamber 62 a portion thereof moves radially outward through
the passageway 27 in the direction of the arrows 67. At the
outer end of the ring-shaped passageway the water moves down
the vertical ring-shaped annular passageway 28 in the
direction of the arrow 68. Now the water travels radially
inwardly through the ring-shaped horizontally disposed annular
passageway 29 in the direction of the arrow 69 and hence back
to the outer conical shaped passageway 19 between the rotor 16
and the main body portion 11a of the housing 11.

Water now fills the entire
distended chamber which as explained contains numerous
passageways forming a tortuous path and providing a cycle for
the movement of water therethrough. Prior to the complete
filling of the system with water, rotation of the shaft is
commenced. The shaft 12 is rotated by coupling a motor thereto
and the rotor 16 with its several unitary parts 24, 25, and 26
is rotated at a relatively high speed causing the water to be
thrown centrifugally outwardly within the chamber through any
passageway thereof having a radial disposition or a radial
component. The large horizontally disposed ring-shaped annular
passageway 27 is one such radial passageway. This immediately
results in the water being drawn downwardly out of the closed
bottom passageway comprising the chamber and passageways 49,
50, 51 and 52. The water suddenly and positively pulled
downwardly from this closed bottom channel creates a vacuum in
the bottom of this channel which in the device of Figure 1 is
at the top of the stationary superstructure at the space 44.
This newly created vacuum now sets up a pull of its own which
exceed and overcomes the centrifugal forces and the body of
water comes back into the bottom of the closed bottom channel
with a snapping action. This sudden striking of the closed
bottom extinguishes movement of the column of water and there
is a substantial shock imparted to and within the body of
water. This water hammer or shock brings with it a rise in
pressure and temperature of the body of liquid. In Horace
King's book "Handbook of Hydraulics" published by McGraw-Hill
(4th Ed., pp. 6-21) there is a discussion of water hammer and
its creation. The King handbook states that if a passageway in
a pipe line is suddenly closed (corresponding to the closed
bottom channel in the applicant's device), "a dynamic
pressure, I addition to the normal static pressure, is created
within the pipe. This dynamic pressure is commonly called
water hammer. It is caused by the sudden transformation of
kinetic energy to pressure energy".

J. N. Bradley's *Shockwaves
in
Chemistry
& Physics* discusses "The Measurement of
Thermodynamic Quantities" in Chapter V, p. 172 of that book
and states:

"A shock wave in a liquid
medium is characterized by a small rise in temperature and an
extremely large change in pressure."

Applicant is thus
intentionally creating shock waves in this distended body of
water causing both temperature and pressure rises. Although
the temperature rise created by each shock is small, the
shocks are repeated over and over again, one upon the another,
and thereby intensified causing a material rise in temperature
of the entire body of water. Each shock caused by the sudden
extinguishment of flow of water at the dead-ended channels
creates a force of approximately 63.4 pounds per square inch
of every foot of extinguished velocity. Although this degree
of pressure is only held momentarily, the succeeding shock
waves are cumulative and although the pressure dissipates
throughout the body of water the temperature rises materially
and is not so easily dissipated as the pressure. The rise in
temperature and the maintenance of that temperature rise is so
spectacular that steam is almost instantly created and starts
up the pipe 37 through its center passage 54 in the direction
of the arrows 70. Unconverted steam in the form of water in
various stages of heat is pulled downwardly in the direction
of the arrows 71 whereupon the cycle is repeated with the
rapidly increasing shock waves causing the water to be more
easily converted into steam and that steam being discharged
upwardly in the direction of the arrows 70 and thence through
the adjustable valve 40. Of course, water is always being
admitted to the inlet 17 to keep the system full and
constantly replenish that portion of the water that has been
converted to steam and has been discharged through the valve
40 for some external use.

The modified or alternative
construction of Figure 5 is similar to the preferred device of
Figure 1, but is shown primarily to emphasize that various
body chambers may be employed. As explained for the device of
Figure 1 the water chamber is distended in nature -- not any
particular shape -- but expressly including one or more closed
bottom channels within which a vacuum may be drawn and at
least one or more radial passages or passages with radial
components to produce a centrifugal action. The steam
generator of Figure 5 is generally designated by the numeral
80. The generator is provided with a stationary housing 81.
The housing comprises a main body portion 81a, an upper cap
81b fastened to the central body portion 81a by a circularly
arranged series of arcuately spaced apart cap screws 81c, an
under cap 81d fastened to the body portion 81a by a circularly
arranged series of arcuately spaced apart cap screws 81e, a
downwardly projecting central tubular portion 81f forming a
part of the under cap 81d, and a bottom cover 81g fastened by
a series of circularly arranged arcuately spaced apart cap
screws 81h to the central tubular portion 81f.

A vertically disposed motor
driven shaft 82 having an annular shoulder 83 therearound is
journally carried within the central tubular portion 81f of
the housing 81 by means of a roller bearing 84. The inner race
of the bearing 84is disposed in a vertical position between
the annular shoulder 83 of the rotating shaft 82 at its top
and the stationary cover 81g at its bottom. An annular seal 85
is held within the housing 82 and brushes against the rotating
shaft 82 to effect a sealing of the chamber above the seal
from communication with the device below the seal.

A rotor, conical in shape,
is designated generally by the numeral 86. The rotor is
carried on and with the upper end of the motor driven shaft
82. The rotor 86 is adapted to rotate within the outer housing
81. The housing and the rotor carried therewithin together
define a generally distended chamber for the body of water
which has its temperature and pressure materially raised by
subjecting it to shock waves. A water inlet 87 is provided in
the housing cap 81d and is the means for delivering water
which has its temperature and pressure materially raised by
subjecting it to shock waves. A water inlet 87 is provided in
the housing cap 81d and is the means for delivering water to
the distended chamber within the housing 81 and in and around
the rotor 86. The chamber is defined as distended for the same
reasons as applied to the chamber of the device in Figure 1.
The water body chamber also includes a horizontally disposed
ring-shaped annular passage 88. The rotor is vertically spaced
above the housing on its underside to define the ring-shaped
annular passage 88. The water inlet 87 directly communicates
with the ring-shaped passageway 88 as best shown in Figure 5.
An upwardly and outwardly flaring annular cone shaped
passageway 89 is located in the space between the housing body
portion 81a and the rotor 86. A plurality of radially inwardly
extending arcuately spaced apart passageways 90 are adapted to
pass through a portion of the rotor 86.At their outer ends
these hole-like passages 90 join the cone-shaped passageway
89. An upwardly inclined conical shaped passageway 91 is
concentrically disposed radially inwardly of the conical
shaped passageway 89.The inner ends of each of the plurality
of horizontal passageways 90 run directly into the conical
passageway 91. This joining of the many passageways is shown
in Figure 5 and further in the sectional view of Figure 6. The
inner cone shaped passageway 91 forms one of the closed bottom
passageways of this distended chamber of the device of Figure
5.

The rotor 86 includes an
outer cup-shaped member 92, an intermediate member 93
generally nesting within the cup portion 92 and a circular or
disc-shaped cap member 94. A plurality of arcuately spaced
apart cap screws 95 define an outer ring around the cap 94 and
constitute the means of joining the cap 94 to the outer
portion 92 of the rotor 86. A plurality of similar arcuately
spaced apart cap screws 96 define an inner ring around the cap
94 to the intermediate portion 93 of the rotor 86.these three
body members with their cap screws 95 and 96 together
constitute a unitary rotor which rotates within the stationary
housing 81 and thereby crates the shock waves for effecting
the rise in the temperature of the distended body of water to
generate steam.

The rotor 86 includes an
annular ring shaped passage 97 disposed between the
intermediate portion 93 and the cap 94. The top of the outer
annular portion of the intermediate portion 93 is milled or
turned down to provide the space for the annular passageway
97. The rotor also includes a plurality of arcuately spaced
apart vertically disposed closed bottom channels 98. The
arrangement of these holes or channels 98 is in a circular
path which is generally arranged concentric to the center of
the composite rotor. The inner annular surface 99 of the top
of the intermediate portion of the rotor has not been milled
down and thus having its full height abuts the underside of
the cap 94. Thus when the cap screws 96 are drawn up tightly
the unmilled central ring portion 99 of the member 93 acts as
a spacer for the remainder of the top of that member from the
underside of the cap 94. This clearly defines the radial
passageway 97 which joins the inner cone shaped passageway 91
with the open topped closed bottom holes 98. The rotor is
further provided with a central vertically disposed passageway
100 about its vertical centerline. At the juncture of the
bottom center of the intermediate member 93 of the rotor with
the bottom of the cup-shaped outer member 92 of the rotor the
central passageway 100 is enlarged as shown at 101. A
plurality of relatively small diameter radially disposed holes
or passageways 102 join each of said closed bottom channels 98
with the enlarged chamber 101 at the center of the rotor.
These radial passageways 102 are disposed at a position spaced
above the closed bottoms of the holes 98. It is generally
through these minute relief holes 102 that generated steam is
permitted access to the center of the rotor where it moves
upwardly through the passage 100 and thence into an enlarged
steam passageway 103 located above the channel 100. Steam may
be permitted free escape from this passageway 103 or may be
selectively discharged by a suitable adjustable valve means
such as that shown at 40 in Figure 1.

**Operation of the Device
of Figure 5 ~**

As for the steam generator
of Figure 1 water is admitted to the system of Figure 5 by
passing through the inlet 87 in the direction of the arrows
104. The water then moves in the annular ring-shaped
passageway 88 in the direction of the arrows 105 to the
juncture with the cone-shaped passageway 89. the water now
moves upwardly in the direction of the arrows 106 to the
juncture of the full annular passageway 89 with the plural
radial passages 90. Water then moves inwardly in the direction
of the arrows 107. As previously stated, an inner concentric
cone-shaped passageway 91 joins these several radial holes 90
and thus the incoming water fills that passageway as shown by
the arrows 108. As the ring-shaped bottom of the passage 91 is
effectively closed the water then moves radially inwardly
across the top of the outer portion of the intermediate member
93 of the rotor in the passageway 97 as shown by the arrows
110 to thus fill the entire distended chamber formed by this
maze of multi-directional passageways. Most of the arrows just
described for the movement of water in the various chambers
and passageways are two headed indicating that water during
the operation of the device moves in both directions.

Prior to the system being
completely filled with water, rotational drive is imparted to
the shaft 82 and thereupon its integral rotor 89 is also
rotated. Rotation is at relatively high speeds. The initial
response to the body of water is its centrifugal action
through all radial passageways and passageways having radial
components. In this device the primary centrifugal action is
created in the elongated radially outwardly extending annular
ring shaped horizontally disposed passageway 97. The
imposition of this force in the body of water causes the
columns of water in the multiple closed ended channels 98
within the rotor to be drawn upwardly out of their closed
bottoms.

Almost immediately there is
a multiplicity of vacuums created in each closed bottom with
the result that the vacuum overcome and exceed the opposite
force of centrifugal action to thereby cause the columns of
water to snap back into the closed bottoms of these channels.
As previously explained for the operation of the device of
Figure 1 the extinguishment of the motion of the body of water
by the closed bottoms of the channels imposes shock waves in
the distended body of water so that there is an incremental
increase in both the temperature and pressure of the body of
water. The repeated and continuous rotation of the rotor
causes multiple shock waves or water hammer and actually an
intensification of the shocks when they are occasioned one
upon the other. Thus what would have been only a small rise in
temperature is now substantial. The pressures similarly rise
but they quickly dissipate in the system. The water commences
its conversion to steam generally in the area of the closed
bottoms of the channels 98 where the greatest effect of the
snap action shocks takes place. This newly created steam is
permitted to escape radially inwardly through the restricted
holes 102 in the direction of the arrows 111. Once in the
central chambers of the rotor the steam moves vertically
upward through the successive passages 101, 100 and 13 as
indicated by the arrows 112.

Both the devices of Figures
1 and 2 act to generate steam. Their common attributes are
their stationary housings with rotors therein which together
define distended chambers with tortuous passageways and at
least one closed bottom passageway and a passageway permitting
centrifugal action to create forces in the body of water
opposite to the vacuum created forces in the body of water
opposite to the vacuum created forces in the closed bottom
channels. In Figure 1 the closed bottom channel is located in
the stationary housing portion of the device whereas in Figure
5 the closed bottom channels are located in the moving rotor.
It is thus apparent that the steam generator of this invention
may take many and varied forms without departing from the
principles disclosed herein. Thus it is not my intention to
limit the patent granted herein otherwise than as necessitated
by the appended claims.

**Claims ~**

What is claimed is:

(1) A steam generator
comprising a stationary housing. A rotor journally mounted
within said stationary housing, said housing and rotor
together defining a distended chamber, means delivering water
to said distended chamber, at least one portion of said
distended chamber comprising a closed end passageway and at
least another portion of said distended chamber comprising
another passageway capable of being subjected to centrifugal
force, means rotating said rotor when the distended chamber
has water therein whereby such rotation creates shock waves in
the body of water in said distended chamber by reason of
centrifugal action occurring in said distended chamber by
reason of centrifugal action occurring in said another
passageway and a vacuum occurring in the closed end passageway
and the two forces alternately conflicting and overcoming one
another to produce and intensify shocks in said body of water
to thereby cause a substantial rise in temperature and
pressure of the body of water, thereby converting a portion of
said body of water to steam, and means for removing steam
created in the body of water.

(2) A steam generator as
defined in claim 1 in which said rotor is generally cone
shaped on its outer surface and the distended chamber
comprises a series of generally narrow passageways in a
multi-directional manner.

(3) A steam generator as
defined in claim 1 in which said closed end passageway is
disposed in the stationary housing.

(4) A steam generator as
defined in claim 1 in which said closed end passageway is
disposed in the rotor.

(5) A steam generator as
defined in claim 1 in which said stationary housing includes a
superstructure offset from said portion housing said rotor.

(6) A steam generator as
defined in claim 5 in which said superstructure comprises a
plurality of concentric pipe members and wherein the closed
end passageway comprises thin annular ring shaped passageways
at one end of said superstructure.

(7) A steam generator as
defined in claim 6 in which in which said superstructure of
concentric pipes includes a series of alternately large and
small passageways.

(8) A steam generator as
defined in claim 2 in which there is included a first thin
cone shaped annular passageway disposed between the stationary
housing and the rotor, a second thin cone shaped annular
passageway disposed within said rotor and generally concentric
to said first of said cone shaped passageways, and a plurality
of arcuately spaced apart radially disposed passages in said
rotor joining said first and second cone shaped passageways.

(9) A steam generator as set
forth in claim 8 in which there is included a central
vertically disposed passageway within said rotor and a
radially disposed passageway communicating between said second
cone shaped passageway and said central vertically disposed
passageways within said rotor.

(10) A steam generator as
set forth in claim 8 in which there is included a central
vertically disposed passageway within said rotor, and said
radially directed passageway communicating with at least one
of said cone shaped passageways and directly communicating
with said closed end passageway, and means discharging said
closed end passageway said water to the central vertically
disposed passageway in said rotor.

(11) A steam generator as
set forth in claim 10 in which said means discharging steam
comprises an auxiliary passageway from said closed end channel
to said central vertically disposed passageway in said rotor.

(12) A steam generator as
set forth in claim 8 in which the closed end passageway
includes a plurality of generally vertically disposed closed
bottom holes in said rotor and arranged in arcuately spaced
apart position to define a generally circular path, said rotor
having a central passageway, and series of passageways
including radial passageways joining said second thin cone
shaped passageway and the tops of said plurality of generally
vertically disposed closed bottom holes, and restricted
passageways joining said central passageway and each of said
plurality of closed bottom holes intermediate their tops and
bottoms whereby steam is permitted to escape radially inwardly
through said restricted passageways to said central rotor
passageway.

(13) A steam generator
comprising a stationary housing, a cone shaped rotor journally
mounted for rotation within said stationary housing, said
housing and rotor together defining a distended
multi-passageway chamber, means delivering water to said
distended chamber, at least one passageway of said distended
chamber having a closed end, and at least another passageway
of said distended chamber having a radial component, means
rotating said one shaped rotor when the distended chamber has
water therein whereby such rotation creates water hammer shock
waves in the body of water in said distended chamber by reason
of the centrifugal action created in said radial component
passageway and the vacuum created by the closed end passageway
causing the movement of water in that passageway to be
suddenly extinguished, and the alternating of the said
centrifugal action and the vacuum continuing to create shocks
and cause a rise in temperature and pressure of the body of
water, and means for removing steam created in the body of
water.

(14) A steam generator as
defined in claim 13 in which said closed passageway comprises
an annular ring shaped passageway in said stationary housing.

(15) A steam generator as
defined in claim 13 in which said closed end passageway
comprises a plurality of vertically disposed closed bottom
holes in said rotor.

---

**Comments & Notes ~**

*Infinite Energy*
(July-August 1995, p. 30)

**"Other Cavitation
Reports: The Schaeffer Steam Generator"**

by Michael Huffman

I have two reports done by
two university professors on two different versions of the
Aqua machine.

As some of you may know,
Carl Schaeffer patented his device in 1973. He reportedly
spent about $5 million developing and marketing the device. He
faced a great deal of resistance from the academic community,
and was never able to commercially manufacture the device. He
ended up selling the patent for the device in 1988 to the Aqua
Corporation in Chicago for $1, shortly before he died. Bob
Price was an engineer who had worked with Schaeffer on the
device for 12 years. He has his own machine shop and was able
to design, build and test his own prototypes.

He went to the Aqua
Corporation and together they spent an additional $500,000
developing and attempting to market the device. Again, they
faces a great deal of skepticism, and were unable to
successfully market the device. Their main problem was,
however, that they were asking $50 million for a technology
that would become public domain in a couple of years. Grant
Stouffle was the CEO of ill-fated Aqua, Inc., and in my
opinion, not a very realistic businessman. Even though they
got some serious multi-million dollar offers from some large
capitalization, international corporations, Grant believed
that the technology was worth more than that, and managed to
convince the stockholders that they should hold out for more
money.

When Bob Price's wife died,
he left Aqua Inc to live with his family in another state.
Sheldon Hughes joined the Aqua Corporation as an engineer in
1990, and helped develop the device further. He didn't have a
machine shop, and the Aqua Corporation ended up spending
between 10 and 50 thousand dollars per unit to have them made.
Sheldon was working on a deal with the Swenson Corporation, a
manufacturer of multi-effect evaporators, to make and test
prototypes. That was where AI first saw the machine that I
reported on in the March/April edition of Infinite Energy. The
Aqua Corp ended up running out of money shortly after that,
and no more prototypes were ever built. The Aqua Corp then
formally folded.

The first report that I have
from the Aqua Corp was titled, "Preliminary Report on Aqua Inc
Rotary Impeller Water Heater". It was written by Linda
McDonald, chairman of the Dept. of Physics, North Park
College, IL (May 5, 1989). The report s very much like Scott
Little's report on the Yusmar. The report is 9 pages long.
There is an introduction which defines the variables and
formulae, a description of the physical characteristics of the
apparatus, a description of the testing procedure and
instrumentation, a page of data collected from the 10 test
runs performed in three temperature ranges, a conclusion
section, and an appendix.

The machine that was tested
was one of Bob Price's variations of the Schaeffer device. The
test procedure used was also very similar to Scott's. It was a
basic barrel calorimetry type test in which the incoming water
temperature was measured against the elevated outgoing water
temperature, the volume of water, the power consumption, and
the time were measured. In the error analysis section, the
accuracy of the measurements was calculated to be +/- 11%. No
mention at all was made of the efficiency of the motor or any
motor-related heat losses. The table of data reported
explicitly that the efficiency of the device was between 1.09
and 1.30, depending on the output temperature of the run. The
operating temperatures ranged from 97 deg F to157 deg F. The lower
temperatures gave the higher efficiencies.

The other university test
report is titled "Aqua Motor Tests" by the Institute for
Aviation Research, Wichita State University, KS, and was
written by Glen W. Zumwalt, PhD, Professor of Aerospace
Engineering, dated March 8, 1990. The tests were performed on
several of Sheldon's designs. The report is 8 pages long. Much
of the same format is used for the report, with the addition
of two diagrams of the test bed configuration. The data
collected and the formulae sued were described in even greater
detail than the McDonald report. In this report, a paragraph
is devoted to the observation of "blue steam" [Exactly what
James Griggs sees with his machine. - Ed., Inf. En]. The
testers speculated that the coloration may have been due to
the boiling of the grease in the shaft seal. Samples were
collected and analyzed with a gas chromatograph, but only pure
water was found. They concluded that the coloration remained a
mystery.

The issue of efficiency was
treated in a very interesting manner, however. In this report,
at the end of the data tables for each test run, there is the
statement, "If the electric motor efficiency is XX.X%, shaft
power supplied equals the heat produced". The efficiency
numbers used varied with the different rotor designs, but some
of the numbers exceeded the manufacturer's nameplate
efficiency rating, which led to the recommendation by Prof.
Zumwalt that a dynamometer be used in future tests to verify
the data collected in the barrel calorimetry tests.

The test performed on the
"Griggs gadget" by the Emprise Corp report an efficiency of
120% for hot water runs, and 140% for steam runs. This report
was written by R.A. Dubose, President of the Emprise Corp on
February 16, 1994. Again, this report relied on the motor
manufacturer's nameplate efficiency rating in its'
calculations, and recommended that a dynamometer be installed
in the test bed to verify the data collected and reported.

The test procedure was the
barrel calorimetry type of test that Jed Rothwell and Gene
Mallove described in their reports. Sheldon also wrote a
couple of reports to the Aqua Corp shareholders on the tests
performed at the Swenson Corp testing facility. One report is
4 pages long, and the other is 3 pages. Sheldon measured the
amount of steam collected, and found that it was far greater
than his device than with an electric boiler. These reports
include graphs that plot the horsepower used against the steam
value output. Depending on the amount of horsepower used, the
amount of steam collected was 250% to 500% more than an
equivalent powered resistance coil boiler system. The minutes
of the Aqua Corp stockholder meetings show that they voted to
have Sheldon patent his design, but Sheldon said that they
never gave him the money to do it. As a result, he never
patented any of the designs that he came up with while working
with the Aqua Corp.

As you can see from all
these reports done by some fairly well qualified individuals,
mostly in laboratory settings, these devices demonstrate
overunity efficiency.

I just got a packet of
information from my dad containing more information about the
devices developed by Aqua Inc and Sonaqua Inc. The first
report was made by Raymond E. Ross, and I believe he was a
principal of Sonaqua Inc of Colorado. The report is not dated,
but the note at the bottom from my father suggests that
Aquasonics had purchased a license form Sonaqua Inc (the
original Schaeffer corporation) to develop and market the
Schaeffer device. The note further explains that Aquasonics
failed to live up to the contract, went bankrupt, and lost its
license. The Colorado based company was marketing the device
as a home heating system, and was calling it the "Delta Tee".

Evidently, Raymond Ross
installed one of these devices in his home, and took
measurements of the performance. There is no description of
the device, the testing protocols, or instrumentation used to
make his claims. The report was simply a statement, according
to my father's note, and a set of preliminary data that was
recorded before sending the device to the Battelle Institute
in Columbus OH for testing in their lab.

It was not a formal report.
I would call it more of a testimonial that a scientific
report, but it does have some very interesting things to say.
The report made by the Battelle Institute was not included in
the packet. It was supposedly a formal report of over-unity
performance that was the result of testing done at the
Battelle Institute. According to Bob Price Aquasonics
supposedly paid $40,000 to Battelle Institute to perform these
tests. The following is the complete report from Aquasonics,
Inc.:

**The Aquasonics Delta-Tee
~**

In m opinion, the
conventional way of estimating BTU output (GPM x delta-T)
cannot be used for our unit. I think we have proved this at
the Ross residence in Broomfield. By the conventional way of
estimating BTU output, we are heating a 1440 sq. ft. house
with a full basement, or a total of 2880 sq. ft. to 75 deg F.
with the outside temperature of 0 deg F with less than 20,000
BTU/hour.

A separate test was made
with immersion-type electric heaters. All engineers agree that
this way of heating water is as close to 100% efficiency as
you can get. Two 4.5 kilowatt immersion units were used in the
same tank and through the same piping  (two 4.5 kw
immersion units = 30,708 BTUH). This 100% efficient water
heater could not heat the house above 66 deg F when the outside
temperature was 15 deg F. A fire had to be built in the fireplace
to keep the house warm. The Aquasonics Delta Tee unit did a
better job for 10% less cost. I think a good way to test the
BTU output would be to build a 20' x 20' refrigerated cooler
(like a meat cooler) and inside of this build a small house.
This way we could have a controlled environment and measure
the air temperature inside the house. In the past year we have
tried almost every type of thermometer that is on the market
and we can't believe the readings we get, nor could we get
anyone else to believe them. With some of the readings we got,
the unit showed as high as 700% efficiency. Several of the
best engineers in the country tried to prove us wrong and
couldn't. May time the water temperature at the unit would
read 150 deg F, run through 100 ft of 3/5" baseboard radiator and
return to the unit at 152 deg F, a gain of 2  deg F after running
through 100 ft of radiator and giving off heat. This is
impossible. It is also impossible to heat 2,880 sq ft of floor
space with two 3-hp motors that equal 13,200 BTUH, but the
Aquasonics Delta-Tee does the job and does it well.

Report made by Raymond E.
Ross [Signature]

The second page of the
report is a piece of paper with the hand written results of 10
test runs. The average efficiency was 96%, not taking into
account the benefit of the inefficiency of motors. There was
no mention of the formulae sued to come up with these numbers.

---

Cribbed from Bill Beaty @
www.eskimo.com:

From:
mdudley@brbbs.brbbs.com (Marshall Dudley)   
Subject: Another theory for
Griggs device   
Date: Sat, 17 Dec 1994 12:14
-0500 (EST)

In a previous post I hinted
at another possibility of what may be happening in the Griggs
device when I mentioned "non-linearities in the steam table"
as one of several things that should be looked at. Since I did
not get any bites on that, let me outline a discussion I had
with a scientist from Oak Ridge National Labs about the Griggs
device several months ago. This discussion is off the record,
and most likely will not be collaborated, just as some of the
results of their CF cell experiments are.

I had an occasion to meet
with this person and begun describing the Griggs device to
him. After telling him how it worked I ended it with, "and it
is reported to produce more steam or hot water than then the
input power should produce".  His response was "that's
not surprising". I was almost floored.

He then told me that is a
fairly well known fact among some researchers that the
published steam tables are wrong. The original team which made
up the steam tables found that toward the extremes (high
pressure high temperature and low pressure and temperature)
there are unexplained non-linearities. Since these
non-linearities could not be explained, and were shown to not
obey the conservation of energy, they fudged the tables to get
rid of the non-linearities. They had assumed that there must
be an error in their measurements or equipment since it did
not jive with theory. Since then others have found the same
thing, but none of them will stick their neck out to declare
that steam tables which have been in use for decades are
wrong, especially since there seems to be no theory to explain
these non-linearities. Anyway, he said that if you go through
a cycle of vaporization at one pressure and condensation at a
higher pressure and temperature, when you get back to the
original temperature and pressure the "corrected" steam table
does not close. That is to say, according to the measurements
there is steam left over which should not be there, and by
conservation of energy cannot be there. Anyway, he said that
it seems that such a device such as Griggs would enhance this
non-linearity effect and therefore produce more energy than is
supplied. He does not have the foggiest idea where the excess
energy could come from, but simply that given what he knows
about the non-linearities in the (corrected) steam tables,
that seems like a good place to start looking. I find the idea
intriguing, but as with so many other theories, it leaves one
with as many questions as it gives answers.

---