Chien Wai -Ligand-assisted supercritical fluid extraction for
the removal of transuranic contamination

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**Chien WAI**

**Radioactive Waste Recycling**

**( Ligand-assisted supercritical fluid extraction for
the removal of transuranic contamination )**



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![](ChienWai.jpg)

**Chien M. Wai**

Analytical and Physical Chemistry   
Professor   
B.S. National Taiwan University, 1960   
Ph.D. University of California-Irvine, 1967   
Postdoctoral Fellow University of California, Los Angeles,
1967-69

e-mail cwai@uidaho.edu

Today@Idaho - News Article -- Aug 23, 2008 ... NOTE TO
BROADCASTERS: Chien Wai is pronounced CHAIN WHY;

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[**http://www.sciencedaily.com/releases/2008/08/080821213606.htm**](http://www.sciencedaily.com/releases/2008/08/080821213606.htm)

**Radioactive Waste Recycling No Longer A
Pain In The Ash**

*ScienceDaily (Aug. 22, 2008)*  A new recycling plant
will soon recover uranium from the ashes of radioactive garbage
to be recycled back into nuclear fuel using an efficient,
environmentally friendly technology inspired by decaffeinated
coffee. The techniques future may even hold the key to
recycling the most dangerous forms of radioactive waste.

Over the course of 20 years, **Chien Wai**, a University of
Idaho chemistry professor, has developed a process that uses
supercritical fluids to dissolve toxic metals. When coupled with
a purifying process developed in partnership with Sydney
Koegler, an engineer with nuclear industry leader AREVA and
University of Idaho alumnus, enriched uranium can be recovered
from the ashes of contaminated materials. On Wednesday, Aug. 20,
representatives from the company and the university will sign an
agreement to share the technologies and pave the way for the
recycling plants construction.

Radioactive waste is a big problem facing the United States
and the entire world, said Wai. We need new, innovative
technology, and I think supercritical fluid is one such
technology that will play an important role in the very near
future.

A supercritical fluid  in this case carbon dioxide  is any
substance raised to a temperature and pressure at which it
exhibits properties of both a gas and a liquid. When
supercritical, the substance can move directly into a solid like
a gas and yet dissolve compounds like a liquid. For example,
says Wai, supercritical carbon dioxide has directly dissolved
and removed caffeine from whole coffee beans for decades.

When the carbon dioxides pressure is returned to normal, it
becomes a gas and evaporates, leaving behind only the extracted
metals. No solvents required, no acids applied, and no organic
waste left behind.

Thats why decaffeinated coffee tastes so good, said Wai,
while chuckling at the beauty and simplicity of the process.
There is no solvent used, and so no solvent left behind.

Because the technology is so simple, cost-effective and
environmentally friendly, AREVA is eager to test its first
full-scale use on 32 tons of incinerator ash in Richland, Wash.

The existing plant in Richland fabricates fuel for commercial
nuclear power plants from raw enriched uranium supplied by
utility customers as uranium hexafluoride (UF6). During normal
operation, common items including filters, rags, paper wipes,
and gloves become contaminated with uranium. The waste is burned
to reduce its volume and increase its uranium content, making it
easier to recover the uranium.

Nearly 10 percent of the ashs weight is usable enriched
uranium, worth about $900 dollars per pound on todays market.
This means about $5 million dollars is currently sitting in the
garbage waiting to be recovered. The process may even become the
basis of the next generation of plants designed to recover
useful materials from spent fuel.

This agreement and technology is something Idaho should be
very proud of, said Wai of the supercritical fluid technology
transfer. We have developed something special. And to me, that
something is important to Idaho and to the U.S., particularly as
we look for alternate energy sources in the future.

The new recycling plant is expected to be operational in 2009
and will take about a year to process AREVAs ash inventory.
When finished, much of its operating time can be devoted to ash
received from other sites.

The technology licensing agreement that will be signed by the
university and AREVA will allow AREVA to use several of Wais
discoveries to extract the metals from the ash. AREVA provided
funding and will gain rights to the University of Idahos share
of a joint University of Idaho and AREVA patent developed in
cooperation with Wai over the past four years that further
separates the enriched uranium from the extracted metals.

This process has been extremely collaborative  its one of
those that you just love, said Gene Merrell, the universitys
chief technology transfer officer and assistant vice president
for research. Its going to be a great deal that will benefit
the University of Idaho, AREVA and the entire world.

Technology transfer is a process common to research
universities. Rights to patents are sold to companies, or used
to create new start-up companies, and benefit all parties
involved. Not only do the technologys profits benefit the
university and future research, it allows the university to
ensure its technology is being used in a useful and efficient
way.

But for Wai, this technology transfer is only the beginning. He
is now working to make the technology even more environmentally
friendly and also to recycle different forms of radioactive
waste.

The key to Wais research is to find a soluble chemical
compound to bind with the uranium. Because carbon dioxide cannot
directly dissolve metals such as uranium, a binding agent called
a ligand is introduced to the equation. Once the ligand is
applied, the supercritical carbon dioxide flows through the
waste, dissolving both the ligand and the metals bounded to it.
Dissolving and extracting any desired metal  possibly even
radioactive material from high-level radioactive waste  simply
requires finding a binding agent that works. Wai predicts
supercritical fluids will be used in the not-too-distant-future
to recycle even higher levels of radioactive waste.

To me, accomplishing that is important to Idaho and to the
United States, particularly as we look for alternate energy
sources in the future. said Wai. I believe nuclear energy will
play a very large role, and that it can be done in a very
environmentally safe and sustainable way.

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   **<http://72.14.205.104/search?q=cache:3RCSeYW8wasJ:www.klewtv.com/news/local/27205389.html+%22Chien+Wai%22&hl=en&ct=clnk&cd=20&gl=us>**


**UI Chemistry Professor Says Nuke Waste can be
Recycled**

**By Matt Loveless**

MOSCOW- It's being called a sustainable way to take care of
nuclear waste and we might have to thank the person who came up
with decaf coffee.

It's a culmination of 20 years of work for UI Chemistry
Professor Chien Wai. In collaboration with AREVA, a company
involved in sustainable nuclear power, Wai developed a way to
reuse uranium from the ashes of radioactive garbage currently
sitting in Richland, Washington.

"This is the first industrial demonstration of a green
technology for treating nuclear waste in a profitable way," Wai
said at an agreement signing ceremony with AREVA Wednesday.

In simple terms, Wai came up with a substance that can extract
the toxic metal, the same way caffeine has been taken out of
whole coffee beans for decades.

That uranium can be recycled, and turned over for quite the
profit.

"Out of this 30 tons, they can recover approximately $6 million
of enriched uranium," said Wai. "This amount of money is enough
to build a plant for this new process."

The agreement, which was signed on the UI campus, moves forward
plans for a recycling plant in Richland. Wai thinks getting
millions of dollars out of a pile of garbage, among other
things, will show the public nuclear energy is getting about as
green as you can get.

"I'm very sure this will have a positive impact on public
opinion and make nuclear energy more acceptable to this
country," said Wai.

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[**http://nextbigfuture.com/2008/08/french-process-to-extract-uranium-from.html**](http://nextbigfuture.com/2008/08/french-process-to-extract-uranium-from.html)  
August 21, 2008

**French Process to Extract Uranium from
Reactor Ash**

Areva and the University of Idaho have signed an agreement to
develop technology for recovering uranium from incinerator ash
at Areva's uranium fuel plant in Richland, Washington state. The
process also reduces the amount of ash classified as radioactive
waste.

Chien Wai, a chemistry professor at the University of Idaho,
has developed a process that uses supercritical fluids to
dissolve toxic metals. When this process is coupled with a
purifying process developed in partnership with Sydney Koegler,
an engineer with Areva and former student at the University of
Idaho, enriched uranium can be recovered from the ashes of
contaminated materials.

A supercritical fluid - in this case carbon dioxide (CO2) - is
any substance raised to a temperature and pressure at which it
exhibits properties of both a gas and a liquid. When
supercritical, the substance can move directly into a solid like
a gas, yet dissolve compounds like a liquid. CO2 reaches its
supercritical state at a pressure of about 6.9 MPa and a
temperature of 31 degC. When the fluid's pressure is returned to
normal, it becomes a gas and evaporates, leaving behind only the
extracted compounds. Wai commented that supercritical CO2 has
been used for decades to remove caffeine from whole coffee
beans.

Areva plans to apply the process to recover uranium from 32
tonnes of ash at its Richland nuclear fuel plant. In addition to
the recovery of two tonnes of uranium, the radiotoxicity of the
post-process ash is reduced, thereby allowing some to be
reclassified as other than low-level waste (LLW).

Construction of the ash-uranium recovery plant will begin in
2008 and should be operational in 2009. It will take about one
year to process the 32 tonnes of ash at Richland, after which
the plant could process ash from other LLW generators in the
nuclear energy and nuclear medicine industries.

**Waste type**   
**Waste volume (cubic metres)**

**Reprocessing**   
**& Once-through**   
LLW 15,152 20,060   
ILW 36 // 11   
HLW 5 // 40

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[**http://www.osti.gov/energycitations/servlets/purl/769006-JTCMFJ/webviewable/769006.pdf**](http://www.osti.gov/energycitations/servlets/purl/769006-JTCMFJ/webviewable/769006.pdf)

**Extraction of Plutonium From Spiked INEEL
Soil Samples Using the ...**

Chien Wai at the University of Idaho and Sue Clark at
Washington ..... U of I patents and began a research
collaboration with Chien Wai in the area of ...

**Abstract --** In order to investigate the
effectiveness of ligand-assisted supercritical fluid extraction
for the removal of transuranic contamination from soils an TNEEL
silty-clay soil sample wasobtained from near the 13WMC area and
subjected to three different chemical preparations before being
spiked with plutonium. The spiked INEEL soil samples were
subjected to a sequential aqueous extraction procedure to
determine radionuclide partitioning in each sample. Results
from those extractions demonstrate that plutonium consistently
partitioned into the residual fraction across all three INEEL
soil preparations whereas americium partitioned 73% into the
irordmanganese fraction for soil preparation A, with the balance
partitioning into the residual fraction., Americium partitioned
80% into the iron/manganese fraction for soil reparation B, with
10% partitioning into the organic fraction and the balance
partitioning into the residual fraction. Americium partitioned
77% into the iron/manganese fraction for soil preparation C,
with 22% in the organic phase and the balance in the carbonate
fraction. Plutonium and americium were extracted from the INEEL
soil samples using a Jigand-assisted supercritical fluid
extraction technique.  Initial supercritical fluid extraction-
runs produced plutonium extraction efficiencies ranging from
14 degA to 19Y0. After a second round wherein the initial
extraction parameters were changed, the plutonium extraction
efficiencies increased to 60% and as high as 80% with the
americium level in the post-extracted soil samples dropping near
to the detection limits. The third round of experiments are
currently underway. These results demonstrate that the
Iigand-assisted supercritical fluid extraction technique can
effectively extract plutonium from the spiked IN EEL soil
preparations

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**Chien WAI, *et al*. : PATENTS**

**Method and System for Recovering Metal from
Metal-Containing Materials**   
**US2008134837**

2008-06-12   
Kind Code  A1

**Abstract ---**  Embodiments of a method and a system
for recovering a metal, such as uranium, from a metal-containing
material are disclosed. The metal-containing material is exposed
to an extractant containing a liquid or supercritical-fluid
solvent and an acid-base complex including an oxidizing agent
and a complexing agent. Batches of the metal-containing material
are moved through a series of stations while the extractant is
moved through the stations in the opposite direction. After the
extraction step, the metal is separated from the solvent, the
complexing agent and/or other metals by exposing the extract to
a stripping agent in a countercurrent stripping column. The
complexing agent and the solvent exit the column and are
separated from each other by reducing the pressure. The
recovered complexing agent is recharged with fresh oxidizing
agent and recombined with fresh or recovered solvent to form a
recovered extractant, which is distributed through the
extraction stations.

Inventors:  Wai; Chien M.; (Moscow, ID) ; Koegler; Sydney
S.; (Richland, WA)   
Correspondence Name and Address: KLARQUIST SPARKMAN, LLP, 
121 SW SALMON STREET, SUITE 1600  PORTLAND,  OR 
97204 US   
Assignee Name and Adress:  IDAHO RESEARCH FOUNDATION, INC.,
MOSCOW, IDAHO ID

 U.S. Current Class:  75/396; 75/392; 75/398   
U.S. Class at Publication:  75/396; 75/398; 75/392   
Intern'l Class:  C22B 60/02 20060101 C22B060/02; C22B 60/04
20060101 C22B060/04

**Description**

**FIELD**

[0002]This disclosure concerns a method and system for
recovering metals, such as uranium, from metal-containing
materials, particularly by extraction in a liquid or
supercritical-fluid solvent.

**BACKGROUND**

[0003]A broad range of industrial processes require the
separation and recovery of metal from metal-containing material.
Of particular importance is the separation and recovery of
uranium from uranium-containing material. Uranium-containing
material is generated as a byproduct of numerous processes,
mostly associated with the nuclear power industry. Two examples
of waste materials that contain significant quantities of
uranium are spent nuclear fuel and incinerator ash from
facilities that make nuclear fuel. Due to its toxicity and
potential value, recovery of uranium from these and other waste
materials is desirable.

[0004]The PUREX (Plutonium and Uranium Recovery by Extraction)
process currently is the most commonly used process for
separating uranium from uranium-containing material. By this
process, the uranium-containing material first is dissolved in
nitric acid to form a uranyl nitrate solution. The uranium in
this solution then is separated by an organic solvent, such as
tributylphosphate (TBP) mixed with a diluent, such as dodecane.
Subsequent liquid-liquid extractions further purify the uranium.

[0005]The primary drawbacks of the PUREX process are cost and
waste generation. The PUREX process, for example, involves
numerous liquid-liquid extractions, which increase the cost of
the process and increase the amount of liquid waste. The nitric
acid dissolution step generates gaseous oxides of nitrogen that
must be scrubbed from the off gas. This scrubbing step generates
additional dilute nitric acid liquid waste. In addition, residue
left over after the nitric acid dissolution step often contains
residual nitric acid and requires treatment before disposal.

[0006]The environmental and economic costs of the PUREX process
vary depending on the concentration of uranium in the starting
material. When nitric acid is used to dissolve materials with
high concentrations of uranium, such as spent nuclear fuel rods,
the resulting uranyl nitrate solution is relatively
concentrated. In contrast, when nitric acid is used to dissolve
materials with lower concentrations of uranium, such as
incinerator ash, the resulting uranyl nitrate solution is less
concentrated. More extensive liquid-liquid extraction is
required to separate uranium from low-concentration uranyl
nitrate solutions than is required to separate uranium from
high-concentration uranyl nitrate solutions. Unfortunately,
known processes to concentrate the uranyl nitrate solution
before solvent extraction are not practical.

[0007]There is a need to recover uranium and other metals from
metal-containing materials at a lower cost and with less waste
generation. This need is especially strong for the recovery of
uranium from starting materials with low-to-moderate
concentrations of uranium. Incinerator ash is one example of
such a material. Factories that use uranium typically incinerate
all of their combustible waste after it has been contaminated by
uranium. This combustible waste can include, for example,
packaging, protective suits and filters. The ash left over after
burning this waste can contain various concentrations of uranium
depending on factors such as the level of contamination and the
presence of non-combustible contaminants other than uranium.
Incinerator ash from facilities that manufacture nuclear fuel
typically contains from about 5% to about 30% uranium.
Currently, there are vast stockpiles of uranium-containing
incinerator ash waiting for treatment or disposal and more is
produced every day. Alternatives to the PUREX process are
desperately needed.

[0008]Extraction with carbon dioxide maintained in liquid or
supercritical form by the application of high pressure has been
suggested as a more environmentally benign and potentially less
expensive approach to metal recovery. Relevant references on
this type of extraction include Samsonov, M. D.; Wai, C. M.;
Lee, S. C.; Kulyako, Y.; Smart, N. G. Dissolution of Uranium
Dioxide in Supercritical Fluid Carbon Dioxide. Chem. Commun.
2001, 1868-69 ("Samsonov") as well as U.S. Pat. Nos. 5,356,538,
5,606,724, 5,730,874, 5,770,085, 5,792,357, 5,840,193,
5,965,025, 6,132,491, 6,187,911, and U.S. Published Patent App.
No. 2003/0183043 ("the Wai patent documents"), which are
incorporated herein by reference. Collectively, Samsonov and the
Wai patent documents disclose several variations of extraction
with a liquid or supercritical fluid solvent, including the
dissolution of tetravalent uranium dioxide with an acid-base
complex including tributylphosphate and nitric acid.

[0009]The inventors of the present disclosure recognized a need
for methods and systems specially designed for the practical
application of cleaner and more efficient extraction technology
to the recovery of metals, such as uranium, from
metal-containing materials.

**SUMMARY**

[0010]Described herein are a method and a system for recovering
a metal from a metal-containing material. The method can include
an extraction step, during which the metal-containing material
is exposed to an extractant to form an extract. The extractant
can include a liquid or supercritical-fluid solvent and an
acid-base complex including an oxidizing agent and a complexing
agent. Upon exposure to the extractant, the metal forms a
metal-containing complex with the complexing agent. The
metal-containing complex is soluble in the solvent. After the
extraction step, the metal can be separated from the extract in
a stripping step. In the stripping step, the extract, which
includes the metal-containing complex, is exposed to a stripping
agent while the solvent is still in liquid or supercritical
form. The metal migrates from the phase including the complexing
agent into the stripping agent. After the stripping step, the
stripping agent becomes a strip product and the extract becomes
a raffinate.

[0011]The overall method can be substantially continuous.
Certain steps, however, can be batch or semi-batch processes.
For example, the extraction step can be a multi-stage,
semi-batch process. The metal-containing material can be exposed
to the extractant in a countercurrent extraction process to form
the extract and a residue. After being depleted of the metal,
the metal-containing material becomes a residue. During the
extraction step, batches of the metal-containing material can be
moved between two or more stations in series, such as in
baskets. The extractant can be moved through these stations in a
direction opposite to the direction in which the batches of
metal-containing material are moved. In this way, the
metal-containing material is in contact with extractant having a
lower concentration of the metal as the metal-containing
material moves through the process and the concentration of
metal in the metal-containing material decreases.

[0012]The stripping step during which the extract is exposed to
the stripping agent can be a countercurrent process. For
example, the extract can be introduced into a first end of a
countercurrent stripping column, while the stripping agent is
introduced into a second end of the countercurrent stripping
column, opposite to the first end. The stripping agent can be
collected near the first end as the strip product and the
extract can be collected near the second end as the raffinate.
To increase dispersion, the stripping agent can be sprayed into
the extract, such as at the second end of the stripping column.

[0013]Some embodiments of the stripping step are configured to
separate two or more metals from each other as well as from the
remainder of the extract. These metals can have different
oxidation numbers, which can cause the metals to disassociate
from their respective metal-containing complexes at different
times during the stripping step. In this way, a first strip
product and a second strip product can be formed by
fractionating the strip product. In some embodiments, the metals
to be separated are gadolinium and uranium. These metals can be
extracted, for example, from spent nuclear fuel.

[0014]The complexing agent and the solvent can be recycled in a
recycling step. This can begin by separating the solvent from
the complexing agent by decreasing the pressure and/or
increasing the temperature of the raffinate. This causes the
solvent to become a recovered gas. The complexing agent
separates out as a recovered complexing agent. Thereafter, the
recovered complexing agent can be mixed with the oxidizing agent
to form a recovered acid-base complex. The recovered acid-base
complex then can be mixed with the solvent using a static mixer
to form a recovered extractant. After it has been formed, the
recovered extractant can be introduced into the extraction step.
The solvent mixed with the recovered complexing agent to form
the recovered extractant can be fresh solvent or recovered
solvent, which is formed by condensing the recovered gas.

[0015]As an alternative to separating the solvent from the
complexing agent, in some embodiments, a recovered extractant is
formed by recharging the raffinate with the oxidizing agent. In
this way, the solvent can be substantially continuously
maintained in liquid or supercritical fluid form. Recharging the
raffinate can include introducing at least a portion of the
raffinate into a first end of a countercurrent recharging column
and introducing at least a portion of the oxidizing agent into a
second end of the countercurrent recharging column. Within the
recharging column, any complexing agent present can combine with
the oxidizing agent to reform the acid-base pair. The raffinate
then can be collected near the second end of the recharging
column as the recovered extractant. Excess oxidizing agent can
be collected near the first end of the recharging column. In
some embodiments, the excess oxidizing agent is used as a
stripping agent for separating the metal from the extract. This
is especially useful if the stripping step includes two stages
performed at different levels of acidity to separately remove
more than one type of metal.

[0016]In some disclosed embodiments, the solvent is a gas at
room temperature and atmospheric pressure. For example, the
solvent can be carbon dioxide. The stripping agent can be an
aqueous liquid, such as water. The oxidizing agent can be nitric
acid. The complexing agent can be tributylphosphate. The
disclosed method and system can be used with a variety of
metals, including uranium, gadolinium and plutonium. The
metal-containing material can be a waste product, such as
incinerator ash. In some disclosed embodiments, the metal
accounts for less than about 30% of the weight of the
metal-containing material.

[0017]The disclosed system is well suited for performing the
disclosed method. Some embodiments of the disclosed system
include an extraction device and a countercurrent stripping
device. The extraction device can include two or more stations
and an extractant-distribution network configured to distribute
the extractant from an extractant source to the two or more
stations in series. Each station can include a container
configured to hold a batch of solid metal-containing material
and expose that metal-containing material to the extractant. The
containers can be separable from the stations and
interchangeable between the stations to facilitate movement of
the batches of metal-containing material between the stations.
The containers also can be elongated with an extractant inlet at
one end and an extractant outlet at the opposite end. The
extractant outlet can include a filter permeable to the
extractant, but impermeable to the metal-containing material,
such as a sintered metal filter. At least one of the stations
can include an ultrasound emitting device for applying
ultrasonic vibrations to the associated container during the
extraction. The stations also can be configured for mechanical
mixing. In some disclosed embodiments, the stations are
configured to withstand internal pressures greater than about 20
atm, greater than about 50 atm or even internal pressures
greater than about 200 atm.

[0018]The countercurrent stripping device can include a
stripping column configured to expose an extract from the
extraction device, including the liquid or supercritical fluid
solvent, to a stripping agent. This column can have a first end
with an extract inlet and a stripping product outlet and a
second end with a stripping agent inlet and a raffinate outlet.
The stripping agent inlet can be a sprayer. The stripping column
can contain a surface area enhancing media, such as a metal,
e.g. stainless steel, or plastic mesh, for increasing contact
between the stripping agent and the extract. Like the stations,
the stripping column can be configured to withstand internal
pressures greater than about 20 atm, about 50 atm or about 200
atm. In some disclosed embodiments, the countercurrent stripping
device includes at least two stripping columns. The extract is
routed through a first stripping column and then a second
stripping column in series. The first stripping column can be
configured primarily to separate the oxidizing agent from the
extract, while the second stripping column is configured
primarily to separate the metal from the extract. Multiple
stripping columns also can be used to facilitate the separation
of different metals, such as uranium and gadolinium.

[0019]In addition to the extraction device and the
countercurrent stripping device, some embodiments of the
disclosed system include a recycling device for recycling the
solvent and/or the complexing agent. The recycling device can
include a separator configured to reduce the pressure and/or
increase the temperature of the raffinate exiting the stripping
device. The recycling device also can include an acid-base
complex mixer for mixing the recovered complexing agent
recovered from the raffinate with the oxidizing agent to form
the recovered acid-base complex. In some disclosed embodiments,
the recycling device includes a condenser for condensing the
recovered gas recovered from the raffinate to form the recovered
solvent in liquid or supercritical fluid form. The recovered
acid-base complex can be mixed with the recovered solvent or
fresh solvent with a mixer, such as a static mixer, to form a
recovered extractant, which can be routed through the stations
of the extraction device by an extractant-distribution network.
In certain other embodiments, the recycling device includes a
recharging column configured to expose the raffinate to the
oxidizing agent to form a recovered extractant. These
embodiments also can include a surge tank configured to hold the
recovered extractant exiting the recharging column. The surge
tank can have an inlet for receiving make-up liquid or
supercritical-fluid solvent.

**BRIEF DESCRIPTION OF THE DRAWINGS**

[0020]   **FIG. 1** is a phase diagram for carbon
dioxide.

![](fig1.jpg)

[0021]   **FIG. 2** is a schematic illustration
of one embodiment of the disclosed system in which the stripping
device includes one stripping column.

![](fig2.jpg)

[0022]   **FIG. 3** is a schematic illustration
of one embodiment of the disclosed system in which the stripping
device includes two stripping columns.

![](fig3.jpg)

[0023]   **FIG. 4** is a schematic illustration
of one embodiment of the disclosed system in which the recycling
device includes a recharging column.

![](fig4.jpg)

[0024]   **FIG. 5** is a simplified schematic
illustration of one embodiment of the disclosed system, which
was modeled to optimize process parameters, as described in
Example 1.

![](fig5.jpg)

[0025]   **FIG. 6A** is a plan view of the
embodiment illustrated in FIG. 5, including piping.

![](fig6ab.jpg)

[0026]   **FIG. 6B** is a schematic illustration
of the embodiment illustrated in FIG. 5, including piping.

[0027]   **FIG. 7A** is a plan view of the
embodiment illustrated in FIG. 5, including dimensions.

![](fig7ab.jpg)

[0028]   **FIG. 7B** is a schematic illustration
of the embodiment illustrated in FIG. 5, including dimensions.

[0029]   **FIG. 8** is a piping and
instrumentation diagram of the embodiment illustrated in FIG. 5.

![](fig8.jpg)

[0030]   **FIG. 9** is a schematic illustration
of an experimental apparatus for stripping gadolinium from a
supercritical carbon dioxide phase.

![](fig9.jpg)

**DETAILED DISCUSSION**

[0031]Throughout this disclosure, the singular terms "a," "an,"
and "the" include plural referents unless the context clearly
indicates otherwise. Similarly, the word "or" is intended to
include "and" unless the context clearly indicates otherwise.
Reference to process fluids and other materials used in or
generated by the disclosed method or system are intended to
include all or any portion of antecedent quantities unless the
context clearly indicates otherwise. For example, after the
antecedent "a solvent," the term "the solvent" shall refer to
all or any portion of the quantity of solvent contemplated by
the antecedent unless the context clearly indicates otherwise.

[0032]The following terms may be abbreviated in this disclosure
as follows: atmosphere (atm); critical pressure (P.sub.C),
critical temperature (T.sub.C), cubic centimeter (cc), deionized
water (DIW), ethylenediaminetetraacetic acid (EDTA), gram (g),
fluoroacetylacetone (HFA), kilogram (kg), level control valve
(LCV), liter (L), liters per hour (LPH), molar (M), nuclear
magnetic resonance (NMR), pressure control valve (PCV), pump
(P), safety valve (SV), tank (TK), thenoyltrifluoroacetone
(TTA), tributylphosphate (TBP), and trioctylphosphineoxide
(TOPO).

[0033]Disclosed herein are a method for recovering metal from
metal-containing material and a system that can be used with the
disclosed method. The disclosed method and system are based on
the direct extraction of a metal with an extractant including a
liquid or supercritical fluid solvent. Some embodiments of the
disclosed method can be used to generate aqueous solutions with
high-concentrations of the target metal, such as concentrations
greater than about 5% by weight, greater than about 10% by
weight or greater than about 12% by weight, from starting
materials with relatively low concentrations of the target
metal, such as concentrations less than about 30% by weight,
less than about 20% by weight or less than about 15% by weight.

[0034]The disclosed method and system are particularly useful
for the recovery of uranium from uranium-containing material. As
discussed above, conventional approaches to uranium recovery
have many disadvantages, including high cost and the generation
of large amounts of hazardous waste. Direct extraction with an
extractant including a liquid or supercritical-fluid solvent has
potential as a cleaner and more efficient alternative to
conventional uranium-recovery processes. For example, the
disclosed extraction optionally can be performed without a
separate nitric acid dissolution step. This reduces or
eliminates the generation of gaseous oxides of nitrogen, reduces
the amount of nitrate-containing liquid effluent, and reduces
the amount and toxicity of the residual solid waste.

[0035]In the extraction of uranium, the disclosed method can be
used to generate a high-concentration uranyl nitrate solution
that is more efficient to process into a final product than the
low-concentration uranyl nitrate solution commonly produced by
nitric acid dissolution in the PUREX process. In fact, when the
disclosed extraction is applied to a uranium-containing material
that contains very few non-uranium contaminants, the uranyl
nitrate solution produced by the extraction can, in some cases,
be concentrated enough to be converted directly into a final
product, such as UO.sub.2, without the need for further
treatment.

**Method**

[0036]Embodiments of a method for the separation and recovery
of metal from a metal-containing material using a liquid or
supercritical-fluid solvent are disclosed. The disclosed
embodiments are particularly well-suited for recovering uranium
from uranium-containing material. Some embodiments of the
disclosed method include one or more of the following three
steps: (1) extraction, (2) stripping, and (3) recycling. These
steps are described in greater detail below.

**Extraction**

[0037]Some embodiments of the disclosed method begin with an
extraction step. In this step, the metal-containing material is
contacted with an extractant. The extractant can include, for
example, a liquid or supercritical fluid solvent, an oxidizing
agent and a complexing agent. Many of the solvents that are well
suited for the extraction of metals are relatively non-polar.
Most effective oxidizing agents, such as nitric acid, are not
soluble in non-polar solvents. These oxidizing agents, however,
can be made soluble by incorporation into an acid-base complex.
For example, when nitric acid is bound to a compound such as
TBP, the resulting acid-base complex is highly soluble in
several non-polar solvents, including carbon dioxide. TBP
therefore is capable of serving as a carrier for introducing
nitric acid into the solvent.

[0038]Embodiments of the disclosed extraction can be performed
with solvents in either liquid or supercritical fluid form. A
compound exists as a supercritical fluid when it is at a
temperature and pressure above a critical temperature and
pressure characteristic of the compound. FIG. 1 is a phase
diagram for carbon dioxide, which shows the conditions necessary
to produce liquid carbon dioxide and supercritical carbon
dioxide. Materials in a supercritical state exhibit properties
of both a gas and a liquid. Supercritical fluids typically are
able to act as solvents, like subcritical liquids, while also
exhibiting the improved penetration power of gases. This makes
supercritical fluids a preferred class of solvents for metal
extraction. The disclosed liquid solvents can be gases at room
temperature and atmospheric pressure. These solvents are
converted into liquids by increasing the pressure and/or
decreasing the temperature.

[0039]During the extraction of metals, such as uranium, with an
acid-base complex including an oxidizing agent and a complexing
agent, the oxidizing agent oxidizes the metal and the complexing
agent binds to the metal, rendering it more soluble in the
solvent than prior to complexation. After being oxidized, the
metal can form stable complexes with the acid-base complex. For
example, in the extraction of uranium with nitric acid as the
oxidizing agent and TBP as the complexing agent, the uranium may
form UO.sub.2(NO.sub.3).sub.2.2TBP. Uranium, gadolinium,
plutonium, and many other lanthanides and actinides are capable
of binding to large numbers of ligands. The disclosed process is
especially well suited for the recovery of these metals. Most
other metals do not share this property and are not capable of
forming stable complexes with acid-base complexes such as
TBP-HNO.sub.3. These metals can be recovered by adding a
separate chelating agent to the extractant.

[0040]One goal of the extraction step is to concentrate metal
in the phase that includes the complexing agent. If the phase
including the complexing agent has a high concentration of the
metal to be recovered, the efficiency of the stripping step is
improved. One way to increase the concentration of the metal to
be recovered in the phase including the complexing agent is to
decrease the amount of complexing agent in the extractant to
which the metal-containing material is exposed. This method,
however, can dramatically increase the required extraction time
and therefore decrease the efficiency of the extraction process.

[0041]Similar or superior results can be achieved without
compromising efficiency by using a countercurrent extraction
process. The disclosed countercurrent extraction process is a
departure from conventional, single-batch extraction processes.
In a single-batch process, the concentration gradient between
the metal-containing material and the phase including the
complexing agent decreases over time. The disclosed
countercurrent extraction process maintains the concentration
gradient by moving the extractant and the metal-containing
material during the extraction.

[0042]In some embodiments of the disclosed countercurrent
extraction process, the extractant is moved through the
extraction process in a first direction and the metal-containing
material is moved though the extraction process in a second
direction, opposite to the first direction. As the extractant
moves in the first direction, the concentration of metal in the
phase including the complexing agent increases. As the
metal-containing material moves in the second direction, the
concentration of metal in the metal-containing material
decreases. Thus, the metal-containing material with the highest
concentration of metal; i.e. the metal-containing material that
has not yet been exposed to the extractant, first is exposed to
extractant that has already been used to extract the metal from
each of the other batches in the series. Only metal-containing
material with a high metal concentration is capable of loading
this used extractant with additional metal. Similarly, at the
other end of the series, the metal-containing material with the
lowest concentration of the metal is exposed to fresh
extractant; otherwise, there would be an insufficient
concentration gradient to drive the extraction. The
countercurrent operation allows the disclosed process to
maintain a concentration gradient between the metal-containing
material and the phase including the complexing agent throughout
the process.

[0043]Some embodiments of the disclosed countercurrent
extraction process are multi-stage, semi-batch processes.
Multi-stage, semi-batch processes can be useful, for example,
where the metal-containing material is difficult to move
continuously or where the extraction requires long periods of
contact between the metal-containing material and the
extractant. In some disclosed embodiments, batches of the
metal-containing material are placed in separate extraction
stations. The extractant is introduced into these stations in
series, with the used extractant from one station feeding the
next station in a first order. The extractant can be moved
continuously or it can be held at each station for an extraction
period before being released into the next station. As the metal
is recovered from the metal-containing material, the batches of
metal-containing material can be moved from one extraction
station to the next extraction station in a second order
opposite to the first order. When the batches of metal have
reached the end of the series of stations, the metal-containing
material is at least partially depleted of the metal and can be
referred to as residue. The residue is less toxic than the
metal-containing material prior to extraction and its disposal
is less problematic.

[0044]Multi-stage, semi-batch embodiments of the disclosed
extraction step can be used with any number of stations. In
general, using a larger number of stations will result in a more
complete separation. The completeness of the separation also can
be dependent on the extraction time. In some embodiments, the
batches of metal-containing material remain in each station for
a set amount of time or for a time period effective to remove a
certain amount of metal. In total, the metal-containing material
can be, for example, exposed to the extractant for variable time
periods, as would be understood by a person of ordinary skill in
the art. Generally, the time period is between about 30 minutes
and about 120 minutes, typically between about 40 minutes and
about 100 minutes or more typically between about 50 minutes and
about 80 minutes. The flow rate of the extractant through the
extraction step can be, for example, between about 2 liters per
hour and about 10 liters per hour, typically between about 3
liters per hour and about 8 liters per hour or more typically
between about 4 liters per hour and about 7 liters per hour. The
extraction step can be configured to recover varying amounts of
the metal in the metal-containing material, such as between
about 60% and about 100% of the metal, typically between about
80% and about 100% of the metal or more typically between about
85% and about 100% of the metal.

**Stripping**

[0045]Some embodiments of the disclosed method include a
stripping step after the extraction step. After extracting the
metal from the metal-containing material and completing the
overall extraction step, the extractant can be referred to as an
extract. The extract typically contains the solvent and
complexes including the metal and the acid-base complex. The
stripping step is intended to separate the metal from the
extract. Stripping can be accomplished, for example, by exposing
the extract to a stripping agent that has a higher affinity for
metal than the extract. By way of theory, and without limiting
disclosed embodiments to such theory, the oxidizing agent in the
extract typically has a high affinity for the stripping agent
and is the first component of the extract to be separated. As
the concentration of the oxidizing agent decreases, the
metal-containing complexes disassociate and the metal ions
migrate into the stripping agent. In order to keep the stripping
agent separate from the extract, it is helpful to select a
stripping agent that is immiscible with, or at least separable
from, the extract.

[0046]If two or more different metals are present in the
extract, the stripping step also may be useful for separating
these metals from each other. Metal ions with different charges,
for example, form complexes with different numbers of acid-base
complexes and, therefore, may separate from their associated
acid-base complexes at different pH values. The pH of the
extract can be determined primarily by the concentration of the
oxidizing agent. Metals with higher charges require a larger
number of anions to neutralize their charge and may disassociate
from their respective metal-containing complexes at higher
concentrations of the oxidizing agent.

[0047]Separating different metals in the extract from each
other is particularly useful for processing spent nuclear fuel
rods and other waste material that contains both uranium and
gadolinium. Gadolinium-containing particles commonly are
introduced into fuel rods as burnable poison to contain fission
products. Both uranium and gadolinium form stable complexes with
acid-base complexes, such as TBP-HNO.sub.3, at high
concentrations of the oxidizing agent and can thereby be
solubilized in non-polar solvents, such as supercritical carbon
dioxide. The uranium ion, however, typically has a plus two
charge, while the gadolinium ion typically has a plus three
charge. If the acid anion of the oxidizing agent has a plus one
charge, uranium will associate with two acid-base complexes,
while gadolinium will associate with three acid-base complexes.
In the stripping step, as the oxidizing agent migrates into the
stripping agent, the gadolinium-containing complexes will
disassociate before the uranium-containing complexes. The
uranium and gadolinium therefore can be separated by fractioning
the strip product. In some embodiments, the gadolinium enters
the stripping agent when the concentration of the oxidizing
agent in the extract is between about 2 M and about 3 M and the
uranium enters the stripping agent when the concentration of the
oxidizing agent in the extract is between about 0.1 M and about
0.5 M.

[0048]Before and during the stripping step, the solvent can be
in liquid or supercritical form. In some embodiments, the
solvent is maintained in liquid form because the improved
penetration power of a supercritical-fluid solvent is no longer
necessary. To provide adequate volumes for the stripping step,
the solvent can be separated from the extract and replaced with
new solvent flowing in a continuous stream.

[0049]The stripping step can be a countercurrent process. While
the extract is moving through the process in a first direction,
the stripping agent is moving through the process in a second
direction opposite to the first direction. The stripping agent
often has a greater affinity for the oxidizing agent than for
the metal. For example, the solubility of nitric acid in certain
aqueous stripping agents, such as water, is greater than the
solubility of uranyl ions in these stripping agents. In addition
to maximizing the concentration gradient, the countercurrent
design can allow both the oxidizing agent and the metal to be
removed. In contrast, if both liquids move in the same
direction, the stripping agent quickly would become loaded with
the oxidizing agent and then would be incapable of removing a
significant quantity of the metal.

[0050]Where the solubility difference between the oxidizing
agent and the metal is particularly high, it may be useful to
separate the stripping step into two or more stages. In a first
stage, for example, the solute with the higher solubility in the
stripping agent, such as the oxidizing agent, can be removed.
Then, the extract can be routed into a second stage in which
fresh stripping agent is used to remove the less soluble
component, such as the metal. In this way, the presence of the
more soluble component does not significantly inhibit the
removal of the less soluble component. Multiple stages also may
be useful for separating different metals that enter the
stripping agent under different conditions and at different
times during the stripping process, such as uranium and
gadolinium.

[0051]The efficiency of the stripping process is affected by
the amount of contact between the stripping agent and the
extract. Because the stripping agent and the extract usually are
immiscible, achieving this contact can be difficult. In some
disclosed embodiments, the stripping agent is sprayed into the
extract. The spraying action creates small droplets with a
collective surface area far greater than the surface area of
larger masses of liquid. The larger surface area of the droplets
serves as a larger interface between the stripping agent and the
extract, which improves the rate of mass transfer. In some
disclosed embodiments, the extract flows through a
high-surface-area stripping medium that helps to prevent the
droplets from coalescing prematurely.

[0052]After gathering the metal, the stripping agent can exit
the stripping step as a strip product. The solvent exits the
stripping step with the complexing agent as a raffinate. In one
embodiment where the metal is uranium, the stripping agent is
water and the oxidizing agent is nitric acid, the strip product
can be a concentrated uranyl nitrate solution. Direct
dissolution of uranium-containing material with nitric acid,
such as in the PUREX process, also can produce a uranyl nitrate
solution, but the uranyl nitrate solution produced by the
disclosed method typically is much more concentrated than that
produced by the PUREX process. Thus, fewer additional steps, if
any, are needed before the uranyl nitrate solution produced by
the disclosed method can be converted into an end product, such
as UO.sub.2. In contrast, the uranyl nitrate solution produced
by the PUREX process typically is dilute and requires additional
steps, such as additional liquid-liquid extractions, to
concentrate the uranium. This is particularly true when the
PUREX process is applied to recover uranium from materials with
a relatively low concentration of uranium, such as incinerator
ash, and when the PUREX process is applied to recover uranium
from materials containing an additional metal, such as
gadolinium.

[0053]The flow rates of the extractant and the stripping agent
can affect the amount of metal removed from the phase including
the complexing agent. The flow rate of the extractant can be,
for example, between about 10 liters per hour and about 100
liters per hour, between about 15 liters per hour and about 50
liters per hour or between about 20 liters per hour and about 30
liters per hour. The flow rate of the stripping agent can be,
for example, between about 1 liter per hour and about 8 liters
per hour, between about 1.5 liters per hour and about 5 liters
per hour or between about 2 liters per hour and about 3 liters
per hour. The total cycle time for the stripping step can be,
for example, between about 30 minutes and about 120 minutes,
between about 40 minutes and about 100 minutes or between about
50 minutes and about 80 minutes. The amount of metal removed
from the extractant can be, for example, between about 50% and
about 100%, between about 70% and about 100% or between about
90% and about 100%.

**Recycling**

[0054]Some embodiments of the disclosed method include a
recycling step. Recycling limits the amount of hazardous waste
produced by the process and has the potential to reduce the
overall cost of the process. The recycling step can include
recycling various materials used or formed during the process,
such as the complexing agent, the solvent, or both. As mentioned
above, in some disclosed embodiments, the complexing agent and
the solvent exit the stripping step as a raffinate. This
raffinate is different from the extractant in that at least a
portion of the oxidizing agent has been consumed. Thus, the
raffinate typically is not recycled directly into the extraction
step without additional processing.

[0055]In some disclosed embodiments, the solvent is separated
from the complexing agent by reducing the pressure and/or
increasing the temperature of the raffinate. After the
separation, the solvent from the raffinate becomes a recovered
gas and the complexing agent from the raffinate becomes a
recovered complexing agent. The recovered complexing agent can
be combined with the oxidizing agent to form a recovered
acid-base complex. The recovered gas can be condensed to form a
recovered solvent in liquid or supercritical fluid form. The
recovered acid-base complex can be combined either with the
recovered solvent or with fresh solvent to form a recovered
extractant. After it has been prepared, the recovered extractant
can be reintroduced into the process at the extraction step, as
described above.

[0056]In embodiments that include a recycling step, the
efficiency of the stripping step affects the efficiency of the
extraction step. Typically, the stripping step does not remove
100% of the metal from the phase including the complexing agent.
The remaining metal is carried in the raffinate and then
incorporated into the recovered complexing agent, the recovered
acid-base complex and the recovered extractant. The presence of
metal in the extractant decreases the efficiency of the
extraction step. It is useful, therefore to separate as much
metal as possible in the stripping step.

[0057]Another approach to the recycling step is to recharge the
raffinate with oxidizing agent without separating the solvent.
For example, the raffinate can be introduced into one end of a
countercurrent column while the oxidizing agent is introduced
into the opposite end. As the raffinate contacts the oxidizing
agent within the column, any complexing agent present can
combine with the oxidizing agent to reform the acid-base
complex. The recharged raffinate then can be routed to the
extraction step and used as a recovered extractant.

**System**

[0058]FIG. 2 illustrates one embodiment of the disclosed system
for recovering a metal from a metal-containing material. The
system 10 shown in FIG. 2 includes an extraction device 12, a
stripping device 14 and a recycling device 16. The extraction
device 12 includes a first station 18 and a second station 20.
The stripping device 14 includes a stripping column 22. The
recycling device 16 includes a separator 24, an acid-base
complex mixer 26, a condenser 28, a solvent tank 30 and a static
mixer 32.

[0059]In operation, the first station 18 contains a first batch
of metal-containing material 34 and the second station 20
contains a second batch of metal-containing material 36.
Extractant enters the second station 20 via a second station
extractant inlet 38. After extracting metal from the second
batch of metal-containing material 36, the extractant exits the
second station 20 via a second station extractant outlet 40 and
is routed into the first station 18 through the first station
extractant inlet 42. After extracting metal from the first batch
of metal-containing material 34, the extractant exits the first
station 18 via a first station extractant outlet 44. During the
extraction, the second batch of metal-containing material 36 is
moved out of the second station 20 and then to further
processing or disposal. The first batch of metal-containing
material 34 is moved out of the first station 18 and into the
second station 20. In general, extractant moves through the
extraction step in a first direction and metal-containing
material moves thorough the extraction step in a second
direction opposite to the first direction and indicated by
arrows 46.

[0060]Movement of the metal-containing material 34, 36 is
facilitated by a first container 48 and a second container 50,
located in the first and second stations 18, 20, respectively.
The first and second containers 48, 50 are removable and
interchangeable between the first and second stations 18, 20.
The first and second containers 48, 50 also are configured to
maximize contact between the extractant and the metal-containing
material 34, 36. The first and second containers 48, 50 both are
elongated. The extractant is routed directly into the first and
second containers 48, 50 at their top ends and is forced to
travel along the length of each container through the
metal-containing material until it reaches a first and second
filter 51, 52 positioned at the bottom of the first and second
containers 48, 50, respectively. The first and second filters
51, 52 allow passage of the extractant, while blocking passage
of the metal-containing material.

[0061]After the extractant leaves the extraction device 12 it
can be referred to as an extract. The extract enters the
stripping column 22 at an extract inlet 53. As the extract moves
up the stripping column 22 toward a raffinate outlet 54, a
stripping agent moves down the stripping column 22 from a
stripping agent inlet 56 to a strip product outlet 58. The
extract inlet 53 and the strip product outlet 58 are located
near a first end 60 of the stripping column 22. The raffinate
outlet 54 and the stripping agent inlet 56 are located near a
second end 62 of the stripping column 22. The first end 60 of
the stripping column 22 and the second end 62 of the stripping
column 22 are the bottom and top ends, respectively.

[0062]The strip product exiting the stripping column 22 moves
on for further processing. The raffinate moves into the
recycling device 16. The raffinate first enters the separator 24
through a separator raffinate inlet 64. Within the separator 24,
the pressure is reduced and the raffinate is separated into a
recovered gas 66 and a recovered complexing agent 68. The
recovered gas 66 exits the separator 24 and then flows into the
condenser 28. The condenser 28 converts the recovered gas 66
into a recovered solvent that flows into the solvent tank 30.
Meanwhile, the recovered complexing agent 68 flows out of the
separator 24 and into the acid-base complex mixer 26. An
oxidizing agent enters the acid-base complex mixer 26 through an
acid-base complex mixer oxidizing agent inlet 70. A mixer 72
combines the oxidizing agent and the recovered complexing agent
to form a recovered acid-base complex. The recovered acid-base
complex exits the acid-base mixer 26 and is combined with the
recovered solvent exiting the solvent tank 30 with the static
mixer 32. After being mixed by the static mixer 32, the
recovered solvent and the recovered complexing agent 68 form a
recovered extractant, which flows into the extraction device 12
at the second station extractant inlet 38.

[0063]FIG. 3 illustrates a system 80, which is another
embodiment of the disclosed system for recovering a metal from a
metal-containing material. The reference numerals from FIG. 2
are repeated in FIG. 3 to indicate similar or identical
elements. The main difference between the system 80 in FIG. 3
and the system 10 in FIG. 2 is that the stripping device 14 in
the system 80 in FIG. 3 includes first and second stripping
columns 22, 82, whereas the stripping device 14 in the system 10
in FIG. 2 only includes one stripping column 22. In the system
80, the raffinate from the first stripping column 22 is exposed
to fresh stripping agent in the second stripping column 82.

[0064]With regard to FIG. 3, after it leaves the first
stripping column 22, the raffinate can be referred to as an
intermediate raffinate. The intermediate raffinate is routed
into the second stripping column 82 through an intermediate
raffinate inlet 84. As the intermediate raffinate moves up the
second stripping column 82 toward a final raffinate outlet 86,
the stripping agent moves down the second stripping column 82
from a second stripping agent inlet 88 to a second strip product
outlet 90. The intermediate raffinate inlet 84 and the second
strip product outlet 90 are located near a first end 92 of the
second stripping column 82. The final raffinate outlet 86 and
the second stripping agent inlet 88 are located near a second
end 94 of the second stripping column 82. The first end 92 of
the second stripping column 82 and the second end 94 of the
second stripping column 82 are the bottom and top ends,
respectively. From the second stripping column 82, the final
raffinate is routed into the separator 24 through the separator
raffinate inlet 64. The strip product from the first stripping
column 22 and the strip product from the second stripping column
82 typically are processed separately. Alternatively, the strip
products can be combined for further processing.

[0065]FIG. 4 illustrates yet another embodiment of the
disclosed system. The reference numerals from FIGS. 2 and 3 are
repeated in FIG. 4 to indicate similar or identical elements.
The system 100 is similar to the system 80 illustrated in FIG.
3, except with respect to the recycling device 16. In the system
100, the recycling device 16 includes a recharging column 102
configured to receive the raffinate exiting the second stripping
column 82. The recharging column 102 has a first end 104 and a
second end 106. The raffinate enters the recharging column 102
at a recharging column raffinate inlet 108 located near the
first end 104 of the recharging column 102. Oxidizing agent
enters the recharging column 102 at a recharging column
oxidizing agent inlet 110 located near the second end 106 of the
recharging column 102. As the raffinate contacts the oxidizing
agent within the recharging column 102, the complexing agent
within the raffinate combines with the oxidizing agent to reform
the acid-base complex. A recovered extractant including the
solvent and the reformed acid-base complex then exits the
recharging column 102 at a recovered extractant outlet 112
located near the second end 106 of the recharging column 102.
Excess oxidizing agent exits the recharging column 102 at an
excess oxidizing agent outlet 114 located near the first end 104
of the recharging column 102.

[0066]After exiting the recharging column 102, the excess
oxidizing agent is routed to the stripping agent inlet 56 of the
stripping column 22. The recovered extractant is routed into a
surge tank 116. If necessary, make-up solvent and/or complexing
agent can be added to the surge tank 116 through a make-up
solvent/complexing agent inlet 118. From the surge tank 116, the
recovered extractant flows into the second station 20 of the
extraction device 12. A booster pump can be included near the
surge tank 116 to provide the necessary motive force.

[0067]The embodiments illustrated in FIGS. 2-4 are merely
exemplary. This disclosure also describes additional embodiments
not limited to the particular features illustrated in FIGS. 2-4.
As illustrated in FIGS. 2-4, embodiments of the system can
include several devices that work together to perform the
overall extraction. Three of these devices are discussed in the
following subsections.

**Extraction Device**

[0068]As discussed above, a first step in the recovery of a
metal from a metal-containing material can be an extraction
step. In some embodiments of the disclosed method, extraction is
performed by exposing the metal-containing material to an
extractant including a liquid or supercritical fluid solvent. In
addition to the solvent, the extractant can include an acid-base
complex including an oxidizing agent and a complexing agent.
Some embodiments of the disclosed system include an extraction
device, such as extraction device 12, for carrying out the
extraction step.

[0069]The extraction device can be designed for the extraction
of metals, such as uranium, from solid materials, such as
incinerator ash. Solid materials can be difficult to move
through continuous processes, so most conventional extraction
processes involving solid materials are batch processes. Batch
processes also make it easier to expose the metal-containing
material to the extractant for long periods of time. Batch
processes, however, often are characterized by lower extraction
efficiencies than continuous processes. This is because, as
discussed above, batch processes are less effective at
maintaining a concentration gradient between the extractant and
the metal-containing material than countercurrent processes.

[0070]Many of the advantages of batch processing can be
achieved without unduly sacrificing extraction efficiency by
using a semi-batch process. Some embodiments of the disclosed
extraction device include two or more extraction stations, each
of which operates in a manner similar to a single batch
extraction device. The extractant can be routed through these
stations in series. Meanwhile, the batches of metal-containing
material can be moved between the stations in an order
countercurrent to the order in which extractant is moved. The
countercurrent operation allows the disclosed process to
maintain a concentration gradient between the metal-containing
material and the extractant throughout the process.

[0071]Embodiments of the disclosed extraction device can
include a network of piping routed through the stations in
series. At one end of the series, an extractant inlet can be
positioned to receive the extractant, e.g. from the recycling
device. At the opposite end of the series an extractant outlet
can be positioned to release the extractant, e.g. to the
stripping device. Between the stations, pipes can be positioned
to route used extractant from one station to the next station in
series.

[0072]Each station can include a container for holding
metal-containing material, such as solid metal-containing
material. The containers, for example, can be cylindrical with
solid walls and a bottom that is permeable to the extractant.
The extractant can be introduced at the top of these containers
so that it is forced to flow through the metal-containing
material before it exits at the bottom of the container. The
permeable portions of the container can be made of any useful
material, such as sintered metal, which is permeable to liquids
and gases, but not permeable to solids. After it flows through
the container, the extractant can flow into the portion of the
station external to the container before it is released through
the station's extract outlet.

[0073]The stations in some embodiments of the disclosed
extraction device are configured to allow the batches of
metal-containing material to be transported between the
stations. For example, the containers within the stations can be
removable and interchangeable. In this way, the container in one
station can be removed from that station with its batch of
metal-containing material and then moved into the next station
in the series. The batch of metal-containing material in the
container at the end of the series can removed for disposal or
further processing. The container at the end of the series then
can be filled with raw metal-containing material and introduced
into the first station in the series. Movement of the containers
can be facilitated, for example, with handles designed to be
gripped by a human or robotic operator.

[0074]Is some disclosed embodiments, the stations are
configured to promote the extraction process by providing
agitation. Agitation can be provided by any suitable means,
including physical mixing and ultrasonic vibration. For example,
one or more of the stations can be equipped with a magnetic stir
bar or an ultrasound emitting device operable to apply
ultrasonic vibrations to contents contained in the interior of
the station.

[0075]The solvents well-suited for use in the disclosed process
typically are gases at room temperature and atmospheric
pressure. Maintaining these solvents in liquid form requires
high pressures and/or low temperatures. Maintaining these
solvents in supercritical fluid form requires high pressures and
can require elevated temperatures depending on the critical
temperature of the solvent. Some embodiments of the disclosed
extraction device include stations that are configured to
withstand high pressures, such as pressures greater than about
20 atm, about 50 atm or about 200 atm. For example, these
stations can have rounded walls that are thick enough to
withstand the high pressures. The extraction device also can
include chillers and/or heaters to maintain the extractant at
the proper temperature, such as above its critical temperature
if the solvent is to be maintained in supercritical fluid form.
The extraction device also can be insulated.

[0076]In some disclosed embodiments, the containers within the
stations are designed to be moved after the stations have been
evacuated. To allow this, the extractant inlets and outlets on
each station can be fully closed to isolate each station from
the extractant. The stations also can be isolated in this manner
to allow the metal-containing material to soak in a volume of
extractant for an extended period of time.

**Stripping Device**

[0077]In some embodiments of the disclosed method, the metal
from the metal-containing material is made soluble in the
solvent by oxidation and complexation with a complexing agent.
The metal in the extract can be bound within complexes including
the complexing agent and/or the oxidizing agent. Some
embodiments of the disclosed system include a stripping device
configured to separate the metal from one or more of the
solvent, the complexing agent, the oxidizing agent and other
metals. The stripping device, for example, can be configured to
expose the extract exiting the extraction step to a stripping
agent.

[0078]The stripping device can include a stripping column, such
as a countercurrent stripping column. The extract can be
introduced into the column at an extract inlet and then exit the
column, after being depleted of metal, at a raffinate outlet.
The extract inlet and the raffinate outlet typically are at
opposite ends of the column. In a similar manner, the stripping
agent can be introduced into the column at a stripping agent
inlet and then exit the column, after gaining metal, at a strip
product outlet. Like the extract inlet and the raffinate outlet,
the stripping agent inlet and the strip product outlet typically
are at opposite ends of the column. In embodiments in which the
stripping column is configured for countercurrent operation, the
extract inlet and the strip product outlet can be positioned
near a first end of the column and the stripping agent inlet and
the raffinate outlet can be positioned near a second end of the
column opposite to the first end. Whether the first and second
ends are the top and bottom ends, respectively, or the bottom
and top ends, respectively, depends on the relative densities of
the extract and the stripping agent. For example, if the
stripping agent has a higher density than the extract, it will
be pulled down by the force of gravity, so the first end, which
includes the strip product outlet, can be the bottom end of the
column and the second end, which includes the stripping agent
inlet, can be the top end of the column.

[0079]Countercurrent operation is particularly useful if there
is a difference in the affinity of the stripping agent for the
oxidizing agent versus the metal. For example, in a
countercurrent stripping column, if the stripping agent has a
higher affinity for the oxidizing agent than for the metal, the
oxidizing agent is removed from the extract near the point at
which the extract enters the column. As the extract moves
through the column it becomes depleted of the oxidizing agent
and begins to contact the stripping agent closer to the point at
which the stripping agent enters the column. Therefore, the
extract contacts the freshest stripping agent after the
oxidizing agent has been significantly depleted. The gradual
depletion of the oxidizing agent also can facilitate the
separate removal of different metals, such as uranium and
gadolinium.

[0080]In some disclosed embodiments, the stripping device
includes two or more stripping columns. This is especially
useful if the stripping agent cannot easily be loaded with both
the metal and the oxidizing agent. For example, in some
applications, the presence of one solute in the stripping agent
significantly affects the ability of the stripping agent to
remove the other solute from the extract. In the first stripping
column, the extract can be depleted of the component with a
higher solubility in the stripping agent. An intermediate
raffinate exiting the first stripping column then can be routed
into the second stripping column where fresh stripping agent can
be introduced to separate the component with a lower solubility
in the stripping agent. The strip product from both stripping
columns then can be combined.

[0081]Separate stripping columns also can be used to facilitate
the separation of different metals within the extract, such as
uranium and gadolinium. The metal that enters the stripping
agent first can be removed in a first strip product from the
first column and the metal that enters the stripping agent later
can be removed in a second strip product from the second
stripping column. Where the first and second strip products
contain different metals, they typically are processed
separately, rather than combined.

[0082]Embodiments of the disclosed stripping device typically
are configured for liquid-liquid stripping processes. These
processes rely on solubility differences between two immiscible
liquids to drive the solute from one liquid into the other. The
rate of mass transfer is improved by increasing the amount of
contact between the two liquids. This can be done, for example,
by vigorously mixing the liquids or by introducing one liquid
into the column as droplets. The surface area of small droplets
of liquid is far greater than the surface area of the same
volume of liquid in a unified clump or stream. The liquid in
droplet form can be referred to as the dispersed phase.
Embodiments of the disclosed stripping device typically are
configured to introduce the stripping agent as the dispersed
phase.

[0083]One way to separate a liquid into small droplets is to
pass the liquid through a sprayer. In some embodiments of the
disclosed stripping device, the stripping agent is sprayed into
the stripping column with a sprayer. The stripping column can
have one sprayer or multiple sprayers distributed along the
length of the column. Multiple sprayers allow fresh stripping
agent to be introduced at different points throughout the
column. In some disclosed embodiments, the stripping agent is
sprayed into the extract as the extract flows through the column
in an upward direction, such that droplets of stripping agent
are suspended within the extract and move in a downward
direction opposite to the direction of the extract by the force
of gravity. The extract collects at the top end of the stripping
column and exits at the top of the stripping column. Droplets of
stripping agent coalesce into a pool at the bottom of the
stripping column. The pools of extract and stripping agent at
the ends of the stripping column tend to be relatively
homogeneous because of the immiscibility of the liquids. The
size of the stripping agent pool can be controlled by adjusting
the flow rate of the stripping agent out of the stripping column
and maintaining a constant interface between the two phases at
the bottom of the column.

[0084]Droplets of a liquid floating in an immiscible liquid
tend to gravitate towards each other over time. In some
disclosed embodiments, this process is delayed by incorporating
a high-surface area stripping medium into the stripping column.
A high-surface area stripping medium can serve to attract the
small droplets and thereby delay their conglomeration. One
example of a high-surface-area stripping medium suitable for
prolonging the separation of immiscible liquids is fiber mesh.
The fiber mesh can be made from any suitable material, such as
metal (e.g. stainless steel) or plastic. The mesh can terminate
near the inlets for the extract and the stripping agent to allow
the stripping agent to pool beyond the extract inlet and the
extract to pool beyond the stripping agent inlet. Another way to
prolong the separation of the liquids is to recollect the
dispersed phase at several points along the length of the column
and then spray it back into the column after each collection
point. Alternately, the liquid in the stripping column can be
pulsed to force coalesced dispersed phase droplets through
intermediate perforated plates to reform small droplets of the
dispersed phase.

[0085]It is beneficial for the extract to include the solvent
in order to maintain a sufficient density difference between the
phases to allow for proper column operation and phase
separation. It can be important to prevent the solvent from
evaporating significantly before or during the stripping step.
It can be useful, therefore, to maintain the solvent in liquid
or supercritical fluid form before and during the stripping
step. Most of the solvents used with the disclosed method
require high pressures and/or low temperatures to remain in
liquid form. In order to maintain the solvents in supercritical
form, high pressures and elevated temperatures typically are
required. Like the extraction stations, embodiments of the
stripping column can be configured to maintain the solvent at
high pressures, such as pressures greater than about 20 atm,
about 50 atm or about 200 atm. The stripping column can, for
example, include reinforced, rounded walls.

[0086]In embodiments in which the stripping agent is sprayed
into the column, the stripping agent inlet can be a
high-pressure sprayer. The source of the stripping agent can be
at a high enough pressure to spray the stripping agent into the
column without significant backflow. For example, backflow
desirably may be minimized or substantially eliminated,
especially where the stripping agent is water and the stripping
column is attached to a shared water supply. As a precaution,
some disclosed embodiments are supplied with a stripping agent
that is stored in a dedicated stripping agent supply tank.
Embodiments of the stripping device also can be configured to
maintain the extract at the proper temperature, such as with
insulation and chillers or heaters.

**Recycling Device**

[0087]To minimize the amount of liquid waste and to save on the
cost of materials, some embodiments of the disclosed method
incorporate a recycling step. This step can be carried out by a
recycling device. The recycling device can be configured to
recycle the complexing agent, the solvent or both. With the
disclosed recycling device, the disclosed system can be highly
contained, with little need for make-up solvent or make-up
complexing agent.

[0088]The complexing agent and the solvent typically are
present in a single phase before the recycling step. In some
disclosed embodiments, the solvent is separated from the
complexing agent before they are recycled, so that the
complexing agent can be recharged with the oxidizing agent to
replace the oxidizing agent consumed in the extraction step. The
result is the formation of a recycled acid-base complex. In
other embodiments, the acid-base complex is reformed without
separating the complexing agent from the solvent. In these
embodiments, the solvent can remain in liquid or supercritical
fluid form at all times, except, for example, when the process
is shut down for maintenance.

[0089]In some disclosed embodiments, a raffinate, such as the
raffinate exiting the stripping device, enters a separator. The
separator separates the solvent from the complexing agent by
decreasing the pressure and/or increasing the temperature of the
raffinate. Solvents for use with the disclosed process can be
selected to evaporate at higher pressures and/or lower
temperatures than the pressures and temperatures at which the
complexing agents evaporate. For example, most of the disclosed
solvents are gases at room temperature and atmospheric pressure,
while most of the disclosed complexing agents are liquids at
room temperature and atmospheric pressure. For most of the
disclosed combinations of solvents and complexing agents,
decreasing the pressure is a simple and efficient way to effect
a virtually complete separation.

[0090]Separators for use with disclosed embodiments of the
recycling device can reduce the pressure of the raffinate, for
example, with a let-down valve. The let-down valve can be
positioned near an inlet to an expansion tank. In some disclosed
embodiments, the solvent is vented to the atmosphere or vented
to a pollution control device. In other disclosed embodiments,
some or all of the solvent is recycled.

[0091]The liquid outlet of the separator can be routed into an
acid-base complex mixer. Within the acid-base complex mixer, the
recovered complexing agent can be mixed with fresh oxidizing
agent entering from an oxidizing agent source. The acid-base
complex mixer typically does not need to be at high pressure
because the recovered complexing agent and the oxidizing agent
typically are liquids at room temperature and atmospheric
pressure. In some disclosed embodiments, the acid-base complex
mixer includes a tank with a mechanical mixing device. Typically
the complexing agent and the oxidizing agent are miscible and
only a limited amount of mixing is required.

[0092]In embodiments in which the solvent is recycled, the
solvent exiting the separator as a gas can be converted into a
recovered liquid or supercritical-fluid solvent. This can be
done, for example, by decreasing the temperature and/or
increasing the pressure of the solvent. Less energy is used by
this process if the solvent is maintained at a relatively high
pressure and/or low temperature after being separated from the
complexing agent. For example, the separator can be configured
to decrease the pressure and/or increase the temperature of the
raffinate only as much as is required to perform the separation.
If the solvent exiting the separator in gas form is at a high
enough pressure, it may be possible to convert the solvent back
into liquid or supercritical fluid form solely by decreasing its
temperature in a condenser.

[0093]After the recovered complexing agent has been combined
with the oxidizing agent to form a recovered acid-base complex
and the solvent has been converted back into liquid or
supercritical fluid form, the recovered liquid or
supercritical-fluid solvent can be combined with the recovered
acid-base complex to form a recovered extractant. This
combination step typically occurs at high pressure because the
solvent must be maintained in liquid or supercritical fluid
form. In some disclosed embodiments, the recovered liquid or
supercritical-fluid solvent is mixed with the recovered
acid-base complex in a static mixer. The static mixer can be any
device capable of mixing the recovered liquid or
supercritical-fluid solvent and the recovered acid-base complex
with few or no moving parts. Some static mixers include pipes
with fixed internal components, such as blades, that agitate the
liquids as the liquids flow through the mixer. Static mixers are
well suited for mixing fluids at high pressure. In contrast,
non-static mixers, such as mixers with mixing blades that
rotate, tend to be unreliable at high pressures.

[0094]Embodiments of the disclosed system configured to reform
the acid-base pair without separating the complexing agent from
the solvent can include a recharging column. The recharging
column can be configured to mix the raffinate with fresh
oxidizing agent so as to allow any complexing agent present to
recombine with the oxidizing agent and thereby reform the
acid-base pair. The solvent and the reformed acid-base pair can
exit the recharging column as a recovered extractant. Excess
oxidizing agent can be used as a stripping agent in one of the
upstream stripping columns. For example, the excess oxidizing
agent can be introduced into a first stripping column configured
to separate a metal that disassociates with the acid-base
complex at a lower pH than a second metal. A stripping agent
with a higher pH then can be used in a second stripping column
downstream from the first stripping column to separate the
second metal.

[0095]After it is formed, either with or without separation of
the complexing agent from the solvent, the recovered extractant
can be routed directly into the extraction device, as discussed
above. Make-up solvent and/or complexing agent also can be
added, if necessary. In some embodiments of the disclosed system
a valve between the recycling device and the extraction device
allows for precise control of the flow rate of the recovered
extractant entering the extraction device.

**Materials**

[0096]The disclosed method and system are highly versatile and
capable of using a variety of different materials to serve a
variety of functions. Some of the classes of materials that can
be used with the disclosed method and system are discussed in
greater detain below.

**Metal and Metal-Containing Material**

[0097]The disclosed method and system can be used to recover a
variety of metals from a variety of metal-containing materials.
Different metals can be targeted, for example, by changing the
oxidizing agent, the complexing agent, the stripping agent, or
any combination thereof. Among complexing agents, for example,
TBP is well suited for the recovery of lanthanides and
actinides, such as uranium, gadolinium and plutonium.

[0098]Many of the metals that can be recovered with embodiments
of the disclosed method and system are metals that are capable
of bonding to large numbers of ligands. Among these metals are
lanthanides and actinides, such as uranium, gadolinium and
plutonium. These metals typically form stable complexes with
acid-base complexes, such as TBP-HNO.sub.3. Some metals that are
not capable of bonding to large numbers of ligands can be
extracted by adding a separate chelating agent to the
extractant. These metals can be oxidized by the acid-base
complex and then complexed with the chelating agent to become
soluble in non-polar solvents, such as liquid or supercritical
carbon dioxide. The stripping step and the stripping device
discussed above can be modified to separate the metals from
metal-containing complexes that include the chelating agent.

[0099]Some of the metals that are not capable of binding to
large numbers of ligands are noble metals, platinum group metals
and coinage metals. Noble metals, in general, are metals that
are resistant to oxidation. The noble metals are gold, silver,
palladium, platinum, rhodium, rhodium, iridium, and osmium. The
platinum group metals are platinum, palladium, iridium, rhodium,
ruthenium and osmium. The coinage metals are copper, gold,
nickel, silver and platinum.

[0100]Some embodiments of the disclosed method and system are
especially well suited for the recovery of uranium, gadolinium
and plutonium from materials that contain one or more of these
metals. These metals can be separated from each other during the
stripping step, as discussed above, or recovered together and
then separated from each other by subsequent liquid-liquid
extractions, such as liquid-liquid extractions based on the
relative affinity of the metals for TBP.

[0101]The metal-containing material from which the metal is
recovered can take many forms. In most cases, the material is
solid, but it also can be liquid. Some examples of solid
materials that contain uranium are incinerator ash, spent
nuclear fuel, reactor parts from decommissioned nuclear power
plants and noncombustible operational waste. The disclosed
method and system can be applied to any of these materials, but
some disclosed embodiments are specifically configured for
recovering metals from incinerator ash. Incinerator ash is
highly permeable and easily dividable into batches of
approximately equal size.

[0102]The disclosed method and system can be used on materials
containing various concentrations of metals to be recovered.
Some disclosed embodiments are especially well-suited for
recovering metals present at relatively low concentrations, such
as metals present at concentrations less than about 30% by
weight, less than about 20% by weight or less than about 10% by
weight.

**Liquid or Supercritical-Fluid Solvent**

[0103]In embodiments of the disclosed method, the separation of
metals occurs in a liquid or supercritical-fluid solvent.
Supercritical-fluid solvents are especially useful because they
have greater penetration power than liquid solvents. In some
disclosed embodiments the solvent is a gas at room temperature
and atmospheric pressure. These solvents are useful, in part,
because they can be separated easily from the metal-containing
complex by decreasing the pressure and/or increasing the
temperature. These solvents also tend to be relatively inert and
either non-toxic or less toxic than other solvents.

[0104]Suitable solvents include, but are not limited to, carbon
dioxide, nitrogen, nitrous oxide, methane, ethylene, propane and
propylene. Carbon dioxide is a preferred solvent for both
subcritical and supercritical fluid extractions because of its
moderate chemical constants and its inertness. Carbon dioxide
has a critical temperature of 31.degree. C. and a critical
pressure of 73 atm. Supercritical carbon dioxide is
non-explosive and thoroughly safe for extractions. Carbon
dioxide also is a preferred solvent because it is abundantly
available and relatively inexpensive.

[0105]As mentioned above, supercritical solvents have certain
advantages relative to liquid solvents, but liquid solvents
still are suitable for many embodiments of the disclosed method.
At room temperature, carbon dioxide becomes a liquid above 5.1
atm. Depending on the pressure, liquid carbon dioxide has a
density comparable to or slightly greater than the density of
supercritical carbon dioxide. Thus, the solvation power of
liquid carbon dioxide is comparable to or slightly greater than
that of supercritical carbon dioxide. Liquid carbon dioxide is
able to dissolve metal-containing complexes, but liquid carbon
dioxide does not have the "gas-like" properties of supercritical
carbon dioxide. Liquid carbon dioxide has a high viscosity, a
low diffusivity, and consequently a poor penetration power
compared to supercritical carbon dioxide. The extraction
efficiency of liquid carbon dioxide may depend on the applied
pressure. In addition, it may be possible to improve the
extraction efficiency of liquid carbon dioxide by applying
agitation, such as ultrasonic agitation.

[0106]The liquid and supercritical fluid solvents used in
embodiments of the disclosed method may be used individually or
in combination. Examples of suitable solvents, and their
critical temperatures and pressures, are shown in Table 1.

TABLE-US-00001 TABLE 1 Physical Properties of Selected Solvents
Molecular Fluid Formula T.sub.C (.degree. C.) P.sub.C (atm)
Carbon dioxide CO.sub.2 31.1 72.9 Nitrous oxide N.sub.2O 36.5
71.7 Ammonia NH.sub.3 132.5 112.5 n-Pentane C.sub.5H.sub.12
196.6 33.3 n-Butane C.sub.4H.sub.10 152.0 37.5 n-Propane
C.sub.3H.sub.6 96.8 42.0 Sulfur hexafluoride SF.sub.6 45.5 37.1
Xenon Xe 16.6 58.4 Dichlorodifluoromethane CCl.sub.2F.sub.2
111.8 40.7 Trifluoromethane CHF.sub.3 25.9 46.9 Methanol
CH.sub.3OH 240.5 78.9 Ethanol C.sub.2H.sub.5OH 243.4 63.0
Isopropanol C.sub.3H.sub.7OH 235.3 47.0 Diethyl ether
(C.sub.2H.sub.25).sub.2O 193.6 36.3 Water H.sub.2O 374.1 218.3

[0107]In some embodiments of the disclosed method, a modifier
can be added to the solvent to vary the characteristics thereof.
For example, a modifier can be added to the solvent to enhance
the solubility of a particular complexed metal. Some useful
modifiers are low-to-medium boiling point alcohols and esters,
such as lower alkyl alcohols and esters. As used herein, the
term "lower alkyl" refers to compounds having ten or fewer
carbon atoms, and includes both straight-chain and
branched-chain compounds and all stereoisomers. Typical
modifiers can be selected from the group consisting of methanol,
ethanol, ethyl acetate, and combinations thereof. The modifiers
are added to the solvent in an amount sufficient to vary the
characteristics thereof. This can be an amount, for example,
between about 0.1% and about 20% by weight. The modifiers
contemplated for use with embodiments of the disclosed method
most typically are not supercritical fluids at the disclosed
operating conditions. Rather, the modifiers simply are dissolved
in the solvents to improve their solvent properties.

**Oxidizing Agent**

[0108]In some disclosed embodiments, the metal is oxidized with
an oxidizing agent during the extraction step. For example,
uranium dioxide in the +4 oxidation state does not form stable
complexes with most commonly known chelating agents. Thus, it
can be useful to use an oxidizing agent to convert uranium
dioxide to the +6 oxidation state, which does form stable
complexes with a number of complexing agents, including
complexing agents, such as TBP, that are soluble in
supercritical carbon dioxide.

[0109]Suitable oxidizing agents include Lewis acids,
Bronsted-Lowry acids, mineral acids, and combinations thereof.
Many of the useful oxidizing agents are non-organic acids.
Specific examples include, but are not limited to, nitric acid,
sulfuric acid and hydrogen peroxide. The oxidizing agent also
can be a non-acid oxidizing agent. In some disclosed
embodiments, the oxidizing agent is a compound that, after
oxidizing the metal, is converted into products that are easily
separable from the metal being extracted. For example, in some
disclosed embodiments, the oxidizing agent is selected to break
down into volatile and/or soluble products after oxidizing the
metal. The oxidizing agent also can be selected to break down
into compounds that are gases at room temperature and
atmospheric pressure and/or water after oxidizing the metal.

**Complexing Agent**

[0110]Without the presence of a complexing agent, many
oxidizing agents, such as nitric acid, are insoluble in
non-polar solvents, such as supercritical carbon dioxide.
Complexing agents can be combined with the oxidizing agents to
form acid-base complexes that are soluble in non-polar solvents.
For example, the solubility of the oxidizing agent in
supercritical carbon dioxide can be increased from less than
about 0.1 moles per liter at 50.degree. C. and 100 atm to
greater than about 0.5 moles per liter at 50.degree. C. and 100
atm by combining the oxidizing agent with a complexing agent to
form an acid-base complex.

[0111]Suitable complexing agents to be paired with the
oxidizing agents include Lewis bases, Bronsted-Lowry bases, and
combinations thereof. Complexing agents that are well suited for
use with the disclosed method include Lewis bases soluble in
supercritical carbon dioxide, and combinations thereof. Examples
include, but are not limited to, alkyl phosphates, including
tri-alkyl phosphates, such as TBP, as well as alkylphosphine
oxides, including tri-alkylphosphine oxides, such as TOPO. The
complexing agent also can be a non-basic complexing agent that
is nevertheless capable of forming a complex with an oxidizing
agent.

**Acid-Base Complex**

[0112]As mentioned above, the oxidizing agent and complexing
agent can be introduced into the solvent as an acid-base
complex. An oxidizing agent, such as nitric acid, can be
combined with a complexing agent, such as TBP, to form an
acid-base complex that is soluble in non-polar solvents, such as
supercritical carbon dioxide. The oxidizing agent typically is
the acid component of the acid-base complex, while the
complexing agent typically is the base component of the
acid-base complex.

[0113]TBP-HNO.sub.3 can be prepared, for example, by mixing TBP
with a concentrated nitric acid solution. Nitric acid dissolves
in the TBP phase forming a Lewis acid-base complex of the
general formula TBP(HNO.sub.3).sub.x(H.sub.2O).sub.y, which is
separable from the remaining aqueous phase. The x and y values
depend on the relative amount of TBP and nitric acid used in the
preparation. TBP-HNO.sub.3 complexes of different x and y values
have been characterized by conventional titration methods as
well as by proton NMR spectroscopy. Higher x values correspond
to increased oxidation strength. In some disclosed embodiments x
is greater than or equal to about 0.7 and y is less than or
equal to about 0.7.

**Chelating Agent**

[0114]For the extraction of certain metals it can be useful to
incorporate a chelating agent into the extractant. The chelating
agent can be selected to solubilize the metal in the solvent
after the metal has been oxidized. The use of a chelating agent
different than the acid-base complex can be useful for the
recovery of metals that do not form stable complexes with the
acid-base complex. Beneficial factors to consider in the
selection of chelating agents include, but are not limited to,
high stability constants of the metal-containing complex formed,
fast complexation kinetics, good solubility in the solvent for
both the chelating agent and the metal-containing complex
formed, and sufficient specificity to allow selective extraction
of a metal or a group of metal ions.

[0115]Without limitation, chelating agents for practicing
embodiments of the disclosed method include .beta.-diketones,
phosphine oxides (such as trialkylphosphine oxides,
triarylphosphine oxides, and alkylarylphosphine oxides),
phosphinic acids, carboxylic acids, phosphates (such as
trialkylphosphates, triarylphosphates, and alkylarylphosphates),
crown ethers, dithiocarbamates, phosphine sulfides,
phosphorothioic acids, thiophosphinic acids, halogenated analogs
of these chelating agents, and mixtures of these chelating
agents. Some of the useful chelating agents have lower alkyl
functional groups. Alkyl-substituted chelating agents with chain
lengths of about eight carbons, especially branched-chain alkyl
groups, are characterized by high solubilities in supercritical
carbon dioxide.

[0116]A partial list of examples of chelating agents useful for
solubilizing metals in non-polar solvents is provided in Table
2.

**TABLE-US-00002 TABLE 2** Chelating Agents Oxygen Donating
Chelating Agents cupferron chloranilic acid and related reagents
.beta.-diketones and related reagents
N-benzoyl-N-phenylhydroxylamine and related reagents macrocyclic
compounds Nitrogen Donating Chelating Agents .alpha.-dioximines
diaminobenzidine and related reagents porphyrins and related
reagents Oxygen and Nitrogen Donating Chelating Agents
8-hydroxyquinoline nitrosonapthols and nitrosophenols EDTA
diphenylcarbazide and diphenylcarbazone azoazoxy BN octanol-2
methyl isobutyl ketone and related reagents tri-alkyl amines,
such as (C.sub.nH.sub.2n+1).sub.3N (n = 8-10), and related
reagents tri-octyl amines, such as
[CH.sub.3(CH.sub.2).sub.6CH.sub.2].sub.3N, and related reagents
Sulfur or Phosphorus Donating Chelating Agents sodium
diethyldithiocarbamate and related reagents dithizone and
related reagents bismuthiol II thenoyltrifluoroacetone thioxine
thiophosphinic acids phosphine sulfides phosphorothioic acids
tributyl phosphate and related reagents

**Stripping Agent**

[0117]The stripping agent can be any liquid that has a higher
affinity for the metal than the phase including the complexing
agent. Metal ions typically have a higher solubility in an
aqueous phase than in an organic phase. Therefore, in some
disclosed embodiments, the stripping agent is aqueous. Water can
be an effective stripping agent for removing metals, such as
uranium, from the phase including the complexing agent, such as
TBP. Other polar molecules in liquid form, such as alcohols,
also may be suitable stripping agents.

[0118]In selecting a stripping agent, it can be useful to
consider the processing required to convert the metal within the
striping agent into a final product. In the recovery of uranium,
for example, using water as the stripping agent can result in
the formation of a uranyl solution, such as a uranyl nitrate
solution. This solution then can be converted directly into
UO.sub.2.

**Operating Conditions**

[0119]The operating conditions for the extraction step
typically depend on the properties of the solvent, such as the
critical temperature and the critical pressure for the solvent.
The extraction can be, for example, carried out at a temperature
and pressure greater than the triple point for the solvent or
greater than the critical point for the solvent. The appropriate
temperature and pressure depend on whether the solvent is
maintained as a liquid or as a supercritical fluid. In
extractions in which the solvent is carbon dioxide and the
solvent is maintained as a liquid, the temperature and pressure
can be, for example, any temperature and pressure combination in
the liquid region of the carbon dioxide phase diagram shown in
FIG. 1. If the solvent is maintained as a supercritical fluid,
the temperature and pressure can be, for example, any
temperature and pressure greater than the temperature and
pressure at the critical point of the carbon dioxide phase
diagram shown in FIG. 1.

[0120]As with the extraction step, the operating conditions for
the stripping step typically depend on the properties of the
solvent. Any of the temperature and pressure combinations
disclosed for the extraction step also can be applied to the
stripping step. In some disclosed embodiments, the stripping
step does not benefit significantly from the improved
penetration power of supercritical fluids so the solvent is
maintained in liquid form.

[0121]The operating conditions can affect the rates of certain
reactions in the disclosed method, such as the rate at which the
metal is oxidized, the rate at which the metal is complexed and
the rate at which the metal is stripped from the
metal-containing complex. In general, higher pressures make the
solvent denser, which tends to increase the rate of reactions
occurring within the solvent. Higher temperatures also tend to
increase the rate of these reactions. Therefore, in order to
increase reaction rates, some embodiments of the disclosed
method are performed at temperatures and pressures higher than
the temperatures and pressures required to maintain the solvent
in the desired phase. Temperature and pressure are interrelated,
so using increased temperatures, for example, may necessitate
the use of increased pressures to maintain the solvent in the
desired phase and at the desired density.

**EXAMPLES**

[0122]The following examples are provided to illustrate certain
particular embodiments of the disclosure. Additional embodiments
not limited to the particular features described are consistent
with the following examples.

**Example 1**

[0123]This example describes several laboratory trials that
were performed to study the effect of process conditions on the
mass transfer of the metal in the stripping step. In these
trials, the metal was uranium, the complexing agent was TBP, the
oxidizing agent was nitric acid and the stripping agent was
water. Tables 3-7 show the concentrations of uranium and nitric
acid before stripping as well as the concentrations of uranium
and nitric acid in the organic and aqueous phases after
stripping. Each table shows the results of one or more trials
performed at a given temperature, pressure and ratio of TBP to
water. Two values for each of these variables were tested, with
each table showing the data for trials performed at a different
combination of values. Comparing the data between the tables
indicates the effect of each variable on the mass transfer.
Within each table, the individual trials represent different
starting concentrations of uranium and nitric acid.

**TABLE-US-00003 TABLE 3** Stripping Data at 50.degree. C.,
200 bar and TBP:water = 1:1.9 BEFORE AFTER [HNO.sub.3].sub.ini
U.sub.org U.sub.aq U.sub.org/ U.sub.aq [HNO.sub.3].sub.aq
[HNO.sub.3].sub.org [HNO.sub.3].sub.aq/ [U] (g/L) (mol/L) %
U.sub.aq' (g/L) (g/L) Uaq (mol/L) (mol/L) (mol/L)
[HNO.sub.3].sub.org 219.03 8.30 39.12 133.3 85.7 1.6 0.360 4.98
6.31 0.79 162.01 6.67 30.86 112.0 50.0 2.2 0.210 4.8 3.55 1.35
107.5 7.10 17.74 88.4 19.1 4.6 0.080 5.4 3.23 1.67 58.71 7.37
4.61 56.0 2.7 20.7 0.011 5.9 2.79 2.11 173.71 4.76 30.95 119.9
53.8 2.2 0.226 3.68 2.05 1.79 109.67 4.70 27.91 79.1 30.6 2.6
0.129 3.3 2.66 1.24 34.12 4.26 23.3 26.2 7.9 3.3 0.033 2.44 3.46
0.71 182.41 3.30 46.61 97.4 85.0 1.1 0.357 2.35 1.81 1.30 129.69
3.30 40.46 77.2 52.5 1.5 0.220 2.26 1.98 1.14 91.45 3.30 31.13
63.0 28.5 2.2 0.120 2.09 2.30 0.91 187.26 2.74 35.38 121.0 66.3
1.8 0.278 1.86 1.67 1.11 65.14 2.82 31.72 44.5 20.7 2.2 0.087
1.88 1.79 1.05 204.86 1.87 56.27 89.6 115.3 0.8 0.484 1.3 1.08
1.20 146.92 1.52 53.34 68.6 78.4 0.9 0.329 0.96 1.06 0.90 111.91
1.87 48.58 57.5 54.4 1.1 0.228 1.25 1.18 1.06 105.64 1.70 56.53
45.9 59.7 0.8 0.251 1.39 0.59 2.36 75.11 1.83 53.97 34.6 40.5
0.9 0.170 1.25 1.10 1.13 204.73 1.21 61.51 78.8 125.9 0.6 0.529
0.96 0.48 2.02 204.73 1.21 60.5 80.9 123.9 0.7 0.520 0.99 0.42
2.37 103.1 0.70 90.83 9.5 93.6 0.1 0.393 0.64 0.11 5.61

**TABLE-US-00004 TABLE 4** Stripping Data at 24.degree. C.,
200 bar and TBP:water = 1:1.9 BEFORE AFTER Lost of [U]
[HNO.sub.3].sub.ini U.sub.org U.sub.aq U.sub.org/ U.sub.aq
[HNO.sub.3].sub.aq [HNO.sub.3].sub.org [HNO.sub.3].sub.aq/
Efiiciency (g/L) (mol/L) % U.sub.aq (g/L) (g/L) Uaq (mol/L)
(mol/L) (mol/L) [HNO.sub.3].sub.org (%) 204.73 1.21 61.1 79.6
125.1 0.6 0.526 0.957 0.48 1.99 0.67 173.71 4.76 28.39 124.4
49.3 2.5 0.207 3 3.34 0.90 8.27 162.01 6.67 20.87 128.2 33.8 3.8
0.142 4.305 4.49 0.96 32.37 111.91 1.87 51.25 54.6 57.4 1.0
0.241 1.478 0.74 1.98 -5.50

**TABLE-US-00005 TABLE 5** Stripping Data at 50.degree. C.,
200 bar and TBP:water = 1:1 BEFORE AFTER Lost of [U]
[HNO.sub.3].sub.ini U.sub.org U.sub.aq U.sub.org/ U.sub.aq
[HNO.sub.3].sub.aq [HNO.sub.3].sub.org [HNO.sub.3].sub.aq/
Efiiciency (g/L) (mol/L) % U.sub.aq (g/L) (g/L) Uaq (mol/L)
(mol/L) (mol/L) [HNO.sub.3].sub.org (%) 204.73 1.21 48.95 104.5
100.2 1.0 0.421 0.739 0.89 0.83 20.42 173.71 4.76 14.46 148.6
25.1 5.9 0.106 2.392 4.50 0.53 53.28 162.01 6.67 9.77 146.2 15.8
9.2 0.067 3.609 5.82 0.62 68.34 111.91 1.87 31.2 77.0 34.9 2.2
0.147 1.044 1.57 0.67 35.78

**TABLE-US-00006 TABLE 6** Stripping Data at 24.degree. C.,
200 bar and TBP:water = 1:1 BEFORE AFTER Lost of [U]
[HNO.sub.3].sub.ini U.sub.org U.sub.aq U.sub.org/ U.sub.aq
[HNO.sub.3].sub.aq [HNO.sub.3].sub.org [HNO.sub.3].sub.aq/
Efiiciency (g/L) (mol/L) % U.sub.aq (g/L) (g/L) Uaq (mol/L)
(mol/L) (mol/L) [HNO.sub.3].sub.org (%) 109.67 4.70 18.26 89.6
20.0 4.5 0.084 2.87 3.48 0.83 34.58

**TABLE-US-00007 TABLE 7** Stripping Data at 24.degree. C.,
80 bar and TBP:water = 1:1.9 BEFORE AFTER Lost of [U]
[HNO.sub.3].sub.ini U.sub.org U.sub.aq U.sub.org/ U.sub.aq
[HNO.sub.3].sub.aq [HNO.sub.3].sub.org [HNO.sub.3].sub.aq/
Efiiciency (g/L) (mol/L) % U.sub.aq (g/L) (g/L) Uaq (mol/L)
(mol/L) (mol/L) [HNO.sub.3].sub.org (%) 204.73 1.21 62.1 77.6
127.1 0.6 0.534 1.044 0.32 3.31 -0.96 162.01 6.67 8.81 147.7
14.3 10.4 0.060 2.957 7.05 0.42 71.45 173.71 4.76 32.93 116.5
57.2 2.0 0.240 3.305 2.76 1.20 -6.40

[0124]The data in Tables 3-7 show that a greater percentage of
uranium is stripped when the initial concentration of uranium is
higher (e.g., greater than about 100 g/L, about 150 g/L or about
200 g/L) and when the initial concentration of nitric acid is
lower (e.g., less than about 5 mol/L, about 3 mol/L or about 1
mol/L). The efficiency of the extraction step prior to the
stripping step, however, typically is improved by a higher
concentration of nitric acid in the extractant. Therefore, it
may be necessary to balance the positive effect of nitric acid
on the extraction step with the negative effect of nitric acid
on the stripping step.

**Example 2**

[0125]This example describes one embodiment of the disclosed
system. FIGS. 5-8 illustrate this embodiment in detail. FIG. 5
is a simplified schematic of the system. FIGS. 6A and 6B are a
plan view and a schematic illustration of the system,
respectively, with piping detail. FIGS. 7A and 7B are a plan
view and a schematic illustration of the system, respectively,
with dimension detail. FIG. 8 is a piping and instrumentation
diagram for the system. The following abbreviations are used in
the labels for certain elements in FIGS. 6-8: level control
valve (LCV), pressure control valve (PCV), pump (P), safety
valve (SV), and tank (TK). The labels for the remaining elements
of the system are coded as shown in Table 8.

**TABLE-US-00008 TABLE 8** Key to Labels in FIGS. 6-8 First
Letter P pressure L level T temperature F flow H output Second
Letter I indicator T transmitter E element S switch Y signal
converter Third Letter C controller H high L low

[0126]A TBP-HNO.sub.3-water solution of the form   
TBP.(HNO.sub.3).sub.1.8.(H.sub.2O).sub.0.6 will be made up in
TK-2 using recycled TBP and fresh 70% (15.6 M) nitric acid. The
excess water from the HNO.sub.3 will be skimmed from the makeup
tank and recycled or sent to disposal. Alternatively, the TBP
solution can be made up in a hood in glassware and poured into
TK-2. The TBP-HNO.sub.3-water solution will be pumped from TK-2
and mixed with CO.sub.2 in a static mixer to form the
extractant, which will be fed to the dissolvers. The extractant
flow rate will be monitored by flow meter FI-201. The CO.sub.2
flow rate to the dissolvers will be measured by flow meter
FI-101. The TBP-HNO.sub.3 flow rate can be determined by
measuring the rate of level drop in TK-2.

[0127]Incinerator ash will be placed into inner containers and
loaded into the dissolver vessels, TK-4A and 4B. The inner
containers will have a sintered metal filter bottom to contain
the ash. The TBP-HNO.sub.3--CO.sub.2 extractant will be fed from
the top down through the stationary ash. At the end of the
cycle, the flow of extractant will be shut off briefly, allowing
the dissolvers to be flushed with pure CO.sub.2. After each
cycle, TK-4B will receive a fresh batch of ash and TK-4A will
receive a batch of ash that has had one extraction performed on
it in TK-4B.

[0128]As the extractant is fed through the dissolvers to the
CO.sub.2 separator tank TK-8, the pressure in the dissolvers
will be monitored and controlled at 200 bar by pressure
transmitter PT-401 and valve PCV-401. The dissolvers will
operate at a temperature of approximately 60.degree. C.
Temperature will be controlled in the dissolvers by external
heaters.

[0129]CO.sub.2 will be removed from the extractant-uranium
mixture and collected in the CO.sub.2-TBP separator tank TK-8.
At the end of each cycle, the solution will be gravity drained
from TK-8 to the TBP-UNH tank TK-3. Approximately five dissolver
batches will be collected in TK-3 before running the stripping
column. Alternately, for tests on the stripping column, a
TBP-HNO.sub.3-uranium solution can be made up in TK-3.

[0130]Uranium and nitric acid will be removed from the
extractant with water in a two-phase countercurrent flow column,
V-6. Water will be fed into the column near the top of the
column and the TBP-HNO.sub.3-uranium mixture will be pumped from
TK-3 and mixed with CO.sub.2 in a static mixer before entering
the bottom of the column. The TBP-HNO.sub.3-uranium mixture flow
rate will be monitored by flow meter FI-301. The CO.sub.2 flow
rate will be monitored by flow meter FT-102. The column pressure
will be maintained at 200 bar by pressure transmitter PT-602 and
valve PCV-601.

[0131]Deionized water will be pumped from TK-7 to the top of
the column and injected via a nozzle to disperse the water as
droplets into the continuous TBP-CO.sub.2 phase. The water
droplets will extract the uranium and nitric acid and will
coalesce and be removed at the bottom of the column as uranyl
nitrate solution. An interface between the two phases will be
maintained near the bottom of the column by level control switch
LS-601 and discharge valve LCV-601. The water flow rate will be
monitored by flow meter FI-701. The water flow rate also can be
determined by measuring the level decrease rate in TK-7. Column
temperature will be controlled by an external heater. The
operating temperature is expected to be 50.degree. C. Uranyl
nitrate solution will be collected in UNH tank TK-5.

[0132]The CO.sub.2-TBP mixture exiting the top of the column
will be sent to the CO.sub.2-TBP separator, TK-8. TK-8 will be
sized to collect the entire volume of a stripping column batch.
Recovered TBP will be recycled to the ash dissolver tank TK-1
where additional HNO.sub.3 will be added to replace the
HNO.sub.3 consumed in the extraction.

[0133]For safety, rupture disks will be provided on the ash
dissolvers TK-4A and TK-4B and on the stripping column V-6. A
room CO.sub.2 monitor will be attached to an audible alarm and a
flashing light.

[0134]The system shown in FIGS. 5-8 was modeled to study its
anticipated performance. For the purpose of this modeling,
perfect stripping of U, HNO.sub.3, and H.sub.2O from
TBP-CO.sub.2 and perfect separation of TBP from CO.sub.2 was
assumed. The basis for the modeling is shown in Table 9.

**TABLE-US-00009 TABLE 9** Basis for Modeling Variable Basis
Extraction Batch Size 1 kg U Recovery From Ash 90% HNO.sub.3/TBP
Ratio 1.8 H.sub.2O/TBP Ratio 0.6 CO.sub.2/TBP Ratio 10 Fraction
TBP Utilized 0.5 Dissolver Cycle Time 1 hour Stripper Cycle Time
1 hour Stripper DIW Flow 2.5 LPH

[0135]The results of the modeling are shown in Tables 10-13
organized by the stream numbers shown in FIG. 5

**TABLE-US-00010 TABLE 10** Modeling Data (Streams 1-4)
Residual Nitric Acid Reject Ash Solids 70% Water Stream Stream
Number 1 2 3 4 Temperature (\*C.) n/a n/a 25 25 Pressure (atm)
n/a n/a 1 1 Density (g/cc) 1.10 1.10 1.39 1.00 Cycle Time (hour)
1.0 1.0 1.0 1.0 Batch Volume (L) 0.91 0.83 0.054 0.014 Flowrate
(LPH) n/a n/a n/a 0.01 Flowrate (cc per minute) n/a n/a n/a 0.23
U Conc (gU/L) n/a n/a n/a n/a HNO.sub.3 Conc (M) n/a n/a 15.4
n/a Constituents CO.sub.2 (g/batch) n/a n/a n/a n/a TBP
(g/batch) n/a n/a n/a n/a HNO.sub.3 (g/batch) n/a n/a 52.9 n/a
Water (g/batch) n/a n/a 22.7 13.6 Uranium (g/batch) 100 10 n/a
n/a Inert Solids (g/batch) 900 900 n/a n/a Total (g/batch) 1000
910 75.6 13.6

**TABLE-US-00011 TABLE 11** Modeling Data (Streams 5-8)
HNO.sub.3- UNH- TBP Liquid TBP-CO.sub.2 TBP- Mix CO.sub.2 to
Dissol CO.sub.2 Stream Stream Number 5 6 7 8 Temperature (\*C.)
25 25 25 60 Pressure (atm) 1 200 200 200 Density (g/cc) 1.00
0.91 0.92 0.70 Cycle Time (hour) 1.0 1.0 1.0 1.0 Batch Volume
(L) 0.465 5.11 5.6 7.43 Flowrate (LPH) 0.46 5.11 5.56 7.43
Flowrate (cc per minute) 7.75 85.1 92.6 123.9 U Conc (gU/L) n/a
n/a n/a n/a HNO.sub.3 Conc (M) 1.8 n/a n/a n/a Constituents
CO.sub.2 (g/batch) n/a 4649 4649 4649 TBP (g/batch) 403 n/a
402.8 403 HNO.sub.3 (g/batch) 52.9 n/a 52.9 53 Water (g/batch)
9.1 n/a 9.1 9 Uranium (g/batch) n/a n/a n/a 90 Inert Solids
(g/batch) n/a n/a n/a n/a Total (g/batch) 464.9 4649 5113 5203

**TABLE-US-00012 TABLE 12** Modeling Data (Streams 9-12)
TBP-UNH to Liquid TBP-UNH- TBP-UNH Column CO.sub.2 CO.sub.2 to
Col Stream Stream Number 9 10 11 12 Temperature (\*C.) 60 25 25
25 Pressure (atm) 1 1 200 200 Density (g/cc) 1.00 1.00 0.91 0.92
Cycle Time (hour) 1.0 1.0 1.0 1.0 Batch Volume (L) 0.55 2.77
25.5 28.3 Flowrate (LPH) 0.55 2.77 25.5 28.3 Flowrate (cc per
9.25 46.2 426 471 minute) U Conc (gU/L) n/a n/a n/a n/a
HNO.sub.3 Conc (M) n/a n/a n/a n/a Constituents CO.sub.2
(g/batch) n/a 23243 23243 TBP (g/batch) 402.8 2014 n/a 2014
HNO.sub.3 (g/batch) 52.9 265 n/a 265 Water (g/batch) 9.1 45 n/a
45.4 Uranium (g/batch) 90.0 450 n/a 450.0 Inert Solids (g/batch)
n/a n/a n/a n/a Total (g/batch) 555 2774 23243 26017

**TABLE-US-00013 TABLE 13** Modeling Data (Streams 13-16)
Stripper Recycle Water UNH Product TBP-CO.sub.2 TBP Stream
Stream Number 13 14 15 16 Temperature (\*C.) 25 25 50 25 Pressure
(atm) 1 1 55 1 Density (g/cc) 1.00 1.30 0.90 1.00 Cycle Time
(hour) 1.0 1.0 1.0 1.0 Batch Volume (L) 2.50 2.51 28.1 2.01
Flowrate (LPH) 2.50 2.51 28.1 2.01 Flowrate (cc per minute) 41.7
41.8 468 33.6 U Conc (gU/L) n/a 179 n/a n/a HNO.sub.3 Conc (M)
n/a 1.68 n/a n/a Constituents CO.sub.2 (g/batch) n/a n/a 23243
n/a TBP (g/batch) n/a n/a 2014 2014 HNO.sub.3 (g/batch) n/a 265
n/a n/a Water (g/batch) 2500 2545 n/a n/a Uranium (g/batch) n/a
450 n/a n/a Inert Solids (g/batch) n/a n/a n/a n/a Total
(g/batch) 2500 3260 25257 2014

**Example 3**

[0136]This example provides a comparison of uranium recovery by
one embodiment of the disclosed process and uranium recovery by
the PUREX process. Table 14 shows the initial concentration of
nitric acid in the aqueous phase, the final concentration of
uranium in the aqueous phase and the distribution ratio achieved
in four trials modeling one embodiment of the disclosed process.
The distribution ratios are equal to the concentration of
uranium in the organic phase by weight divided by the
concentration of uranium in the aqueous phase by weight. For the
trials shown in Table 14, the uranium was extracted in
supercritical carbon dioxide at 200 bar and 50.degree. C. The
ratio of TBP to water in the stripping step was 1.0.

**TABLE-US-00014 TABLE 14** Uranium Recovery with TBP in
Supercritical CO.sub.2 Initial Concentration Final Concentration
of of HNO.sub.3 in the Uranium in the Distribution Trial Aqueous
Phase (M) Aqueous Phase (M) Ratio Trial 1 1.2 0.42 1 Trial 2 4.8
0.11 5.9 Trial 3 6.7 0.066 9.2 Trial 4 1.9 0.15 2.2

[0137]Table 15 shows the initial concentration of nitric acid
in the aqueous phase, the final concentration of uranium in the
aqueous phase and the distribution ratio achieved in four trials
modeling the PUREX process. This data was collected from a 1968
Department of Energy report.

**TABLE-US-00015 TABLE 15** Uranium Recovery with 30% TBP in
Dodecane Initial Concentration Final Concentration of of
HNO.sub.3 in the Uranium in the Distribution Trial Aqueous Phase
(M) Aqueous Phase (M) Ratio Trial 1 1 0.4 1.3 Trial 2 5 0.1 4.5
Trial 3 >5.0 No data No data Trial 4 2 0.15 2.6

[0138]By comparing the data in Table 14 with the data in Table
15, it is clear that the tested embodiment of the disclosed
process is generally similar in performance to the PUREX
process. The similarities suggest that the nitric acid
concentrations used in the PUREX process to separate uranium
from other metals also may work with the disclosed process for
the same purpose. In the PUREX process, with a 2 to 3 molar free
HNO.sub.3 concentration in the aqueous phase, most of the
uranium enters the organic phase while nearly all of the
gadolinium remains in the aqueous phase. It follows, therefore,
that, in the stripping step of the disclosed process, gadolinium
will enter the aqueous phase and leave the uranium behind in the
organic phase when the nitric acid concentration in the aqueous
phase is 2 to 3 molar.

**Example 4**

[0139]This example describes a laboratory trial that was
performed to test gadolinium stripping from a supercritical
carbon dioxide phase. The apparatus used for this experiment is
illustrated in FIG. 9. The apparatus 120 comprises a carbon
dioxide supply 122, a pump 124, a first cell 126, a second cell
128, a third cell 130 and a collection vial 132. The flow
between these elements is controlled by a first valve 134, a
second valve 136, a third valve 138, a fourth valve 140 and a
fifth valve 142.

[0140]About 1.5 mL of TBP(HNO.sub.3).sub.1.8(H.sub.2O).sub.0.6
was placed in the first cell 126 and a solid sample of
Gd.sub.2O.sub.3 (100 mg) was placed in the second cell 128.
Supercritical carbon dioxide at 40.degree. C. and 150 atm was
passed into the first cell 126 and then into second cell 128 to
dissolve the Gd.sub.2O.sub.3. The resulting supercritical fluid
solution containing dissolved gadolinium was then fed into the
third cell 130, which contained 20 mL of a 2.2 M nitric acid
solution. The supercritical fluid phase and the aqueous nitric
acid phase were stirred with a magnetic bar for 60 minutes with
the fourth valve 140 and the fifth valve 142 closed. After this,
the fifth valve 142 was opened to release the supercritical
fluid phase into the collection vial 132 along with 20 mL of
water under ambient pressure. The remaining nitric acid solution
was removed from the third cell 130 after the trial.

[0141]The concentrations of gadolinium in the nitric acid
solution and in the water of the collection vial were measured
by ICP-MS. The ratio of gadolinium in the nitric acid solution
to gadolinium in the water of the collection vial was assumed to
be the distribution ratio of Gd between the nitric acid phase
and the supercritical carbon dioxide phase at 40.degree. C. and
150 atm. The experimental ratio of the concentration of
gadolinium in the nitric acid phase to the concentration of
gadolinium in the supercritical carbon dioxide phase was about
50. This result further establishes that gadolinium can be
separated from uranium in a supercritical carbon dioxide
solution using the disclosed counter-current column stripping
method.

**OTHER EMBODIMENTS**

[0142]Having illustrated and described the principles of the
invention in exemplary embodiments, it should be apparent to
those skilled in the art that the illustrative embodiments can
be modified in arrangement and detail without departing from
such principles. In view of the many possible embodiments to
which the principles of the invention can be applied, it should
be understood that the illustrative embodiments are intended to
teach these principles and are not intended to be a limitation
on the scope of the invention. We therefore claim as our
invention all that comes within the scope and spirit of the
following claims and their equivalents.

---



**Ultrasound Enhanced Process for Extracting
Metal Species in Supercritical Fluids**

**US7128840 (B2) // US2003183043**

**Abstract** --  Improved methods for the extraction or
dissolution of metals, metalloids or their oxides, especially
lanthanides, actinides, uranium or their oxides, into
supercritical solvents containing an extractant are disclosed.
The disclosed embodiments specifically include enhancing the
extraction or dissolution efficiency with ultrasound. The
present methods allow the direct, efficient dissolution of UO2
or other uranium oxides without generating any waste stream or
by-products.

Assignee:  Idaho Research Foundation, Inc. (Moscow, ID)   
Current U.S. Class:  210/634 ; 204/157.42; 210/511;
210/638; 210/912; 23/293R; 423/1; 423/111; 423/138; 423/21.1;
423/22; 423/23; 423/3; 423/87; 423/99; 75/743; 75/744   
Current International Class:  B01D 11/02 (20060101); B01J
19/00 (20060101); B01J 8/00 (20060101)   
Field of Search:  23/293R 75/743,744 210/912,634,511,638
423/1,111,21.1,23,138,99,87,3,22 204/157.42   
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Phenyltin Compounds in Sediment," Anal. Chem., 66:1161-1167
(1994). cited by other .   
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2TBP complex in supercritical CO.sub.2," Chem. Commun., pp.
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.   
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**Description**

**FIELD**

The present disclosure concerns extracting metals and/or
metalloids from a material, such as a solid or liquid,
particularly using supercritical fluid extraction.

**BACKGROUND**

Metals typically are extracted from raw materials, such as
metal oxides, and thereafter separated from other materials
either used for or generated by the extraction process. Solvent
extraction at atmospheric pressure following dissolution of
solids with an acid is a widely used technique for extracting
metals and metal oxides from solid materials. However,
conventional acid dissolution followed by solvent extraction
processes requires large amounts of solvents and acids. Those
same solvents and acids often become waste, and waste treatment
and disposal presents an important environmental problem,
particularly for radioactive solid wastes. Removing radioactive
materials and metal contaminants from wastes generated by mines
and nuclear plants would facilitate safer and cheaper disposal
of the remaining waste products. Current methods for
decontaminating such wastes are infeasible on an industrial
scale because of the large quantity of secondary acid and
solvent waste generated by such methods.

Recently, supercritical fluids comprising a chelating agent
have been proposed for chelation and dissolution of metals and
metal oxides without the use of either organic solvents or
aqueous solutions. Various features of supercritical fluid
extraction of metals and metalloids are disclosed in Dr. Chien
Wai et al.'s U.S. Pat., Nos. 5,356,538, 5,606,724, 5,730,874,
5,770,085, 5,792,357, 5,965,025, 5,840,193, 6,132,491 and
6,187,911 ("Wai's patents"). Wai's patents are incorporated
herein by reference. Wai's patents disclose various features for
extracting metalloid and metal ions from materials by exposing
the materials to a fluid solvent, particularly supercritical
carbon dioxide, containing a chelating agent.

Despite these prior known processes, there are still some
disadvantages associated with these and other more traditional
purification processes for metals, such as uranium. These
disadvantages include: (a) low yields of purified metals and low
overall efficiency; (b) time consuming steps; (c) the creation
of undesirable waste streams; and (d) slow extraction rates.

A need therefore exists for an environmentally safe method for
separating and/or purifying metals from other metals, metalloids
and/or impurities. A further need exists for a method which is
both efficient and provides for a greater yield of the extracted
and purified metals.

**SUMMARY OF THE DISCLOSURE**

Disclosed embodiments of the present method are useful for
extracting metals and metalloids, especially lanthanides,
actinides, transition metals, platinum group metals, and their
oxides, from a solid or a liquid by exposing the solid or liquid
to an acid extractant composition, such as an aqueous acid
extractant composition particularly forming emulsions or
microemulsions, in a supercritical fluid solvent. Aqueous acid
emulsions alone are effective for extracting metals and
metalloids into supercritical carbon dioxide ("SF-CO.sub.2").
This likely is because the specific surface area per unit volume
of the emulsion is quite large. Forming a complex, especially an
aqueous complex, of an acid with a chelating agent for use as
the extractant was particularly effective. The acid and
chelating agent are typically a Lewis acid and a Lewis base,
respectively.

Moreover, using ultrasound in combination with an extractant
substantially enhances the rate and the efficiency of the
extraction process. This is likely true for at least two
reasons: (1) ultrasound maintains the emulsion or microemulsion,
i.e., it reduces the rate at which the droplets of the emulsion
coalesce, and (2) the ultrasound facilitates mass transport,
i.e., it helps move the solubilized metal or metalloid species
into the supercritical fluid phase, away from the liquid or
solid phase surface.

Disclosed embodiments of the present method are particularly
useful for dissolving or extracting uranium dioxide-containing
materials in SF-CO.sub.2. As such, they may be particularly
suited to reprocessing spent nuclear fuels and for treating
certain nuclear wastes. Indeed, the disclosed method for
ultrasound-aided SF-CO.sub.2 dissolution has important
applications for recovering uranium from UO.sub.2 trapped in
narrow spaces, such as in natural soil, sintered materials, and
locally rough surfaces. Moreover, disclosed embodiments of the
present method may be used to recover platinum, palladium and
other metals from waste materials, such as used catalytic
converters.

**BRIEF DESCRIPTION OF THE DRAWINGS**

**FIG. 1** is a schematic diagram of a system for UO.sub.2
dissolution in SF-CO.sub.2 where the system contains a CO.sub.2
cylinder, syringe pump, ligand cell, sample cell, ultrasound
device with a water bath, T-shaped joints, collection vial, and
heater for the poly(ether ether ketone) (PEEK) restrictor.

**FIG. 2** is a graph of the percent uranium extracted from
the sample cell versus time in minutes which contrasts the rate
of UO.sub.2 dissolution in SF-CO.sub.2 containing
TBP/HNO.sub.3/H.sub.2O at 323 K and 15 MPa with and without the
application of ultrasound. The sample initially contained 21 mg
of UO.sub.2. All fitted curves were obtained by the
least-squares method and approached 100% recovery.

**FIG. 3** is a graph of the amount of uranium recovered
from the sample cell in milligrams versus time in minutes and
illustrates the effect of the initial amount of UO.sub.2 on the
rate of UO.sub.2 dissolution in SF-CO.sub.2 containing
TBP/HNO.sub.3/H.sub.2O at 323 K and 15 MPa with and without the
application of ultrasound. All fitted curves were obtained by
the least-squares method and approached 100% recovery.

**FIG. 4** is a logarithmic plot of rate constants versus
the molecular ratio of HNO.sub.3 to TBP in the
TBP/HNO.sub.3/H.sub.2O extractant.

**FIG. 5** is a schematic diagram of a system for
dissolution of uranium oxides in supercritical carbon dioxide
where the system contains CO.sub.2 cylinder, syringe pump, oven,
HPLC pump, test-tube containing TBP, collection system,
restrictor, fluid preheating coil, extraction vessel, ligand
cell, restrictor heater, ultrasonic cleaner, T-joint, and
filter.

**FIG. 6** is a graph of the percent uranium extracted
versus time in minutes, illustrating the increased dissolution
rate when ultrasound was applied to the system initially
containing 18.8 mg of UO.sub.3. The reaction conditions were
60.degree. C. and 150 atm using an SF-CO.sub.2 stream containing
0.041M HTTA and 0.18M TBP.

**FIG. 7** shows the percent of initial uranium extracted
versus time in minutes for dynamic dissolution of UO.sub.3 in
the presence of a continuous flow of an HTTA/SF-CO.sub.2 mixture
and contrasts the dissolution rate with the application of
versus without the application of ultrasound. Conditions were:
T=60.degree. C.; P=150 atm; flow rate=0.5 cm.sup.3/min.

**DETAILED DESCRIPTION OF SEVERAL EMBODIMENTS**

The following definitions are provided solely to aid the
reader, and such definitions should not be construed to indicate
a term scope less than that understood by a person of ordinary
skill in the art.

"Emulsion" or "microemulsion" refers to the high-surface-area,
immiscible dispersion of an extractant and/or a fluid-soluble
complex in a solvent. More particularly, such a dispersion can
result from the anti-solvent effect of the solvent or
supercritical solvent for the aqueous Lewis acid or other
hydrophilic/polar component associated with the fluid-soluble
complex. A microemulsion is a term understood by a person of
skill in the art but, without limitation, as used herein
typically refers to a two-phase system wherein the droplet
diameter is typically less than one micron, and, more often,
approximately 100 nm or less.

"Extractant" refers to a material or mixture of materials
useful for extracting a metal or metalloid species. It
particularly refers to a fluid-soluble complex capable of
reacting with, e.g., oxidizing and/or complexing with, the
material to be extracted to form another complex containing the
material to be extracted and also is CO.sub.2-soluble.

"Fluid-soluble complex" refers to the combination of a Lewis
acid with a Lewis base to form a complex that is at least
partially soluble in CO.sub.2, SF-CO.sub.2, or another
hydrophobic or substantially nonpolar solvent.

"HTTA" refers to 4, 4-trifluoro-1-(2-thienyl)-1, 3-butanedione.

"Lower alkyl" refers to compounds having ten or fewer carbon
atoms, and includes both straight-chain and branched-chain
compounds and all stereoisomers.

"Supercritical fluid" includes substances at supercritical
conditions. Specifically, such fluids may include SF-CO.sub.2
and SF-Ar (or any other supercritical noble gas).

"SF-Ar" refers to argon under conditions such that it is a
supercritical fluid.

"SF-CO.sub.2" refers to carbon dioxide under conditions such
that it is a supercritical fluid.

"TBP" refers to tri-n-butylphosphate.

"TBP/HNO.sub.3/H.sub.2O " refers to complexes formed from TBP
and concentrated HNO.sub.3 where the molar ratio of TBP to
HNO.sub.3 to H.sub.2O may vary.

"Ultrasound," "ultrasonic," and "ultrasonic vibrations"
typically refer to vibrations or sound waves primarily of a
higher frequency than that which can be detected by the normal
human ear. As used herein, the application of "ultrasonic
vibrations" or "ultrasound" is the same as "sonication" and
these terms are used interchangeably. Such sound waves often
include frequencies from about 10,000 Hz to about 500 MHz,
typically frequencies from about 20,000 Hz to about 100,000 Hz,
and even more typically from about 40,000 Hz to about 50,000 Hz,
with many embodiments using an ultrasound frequency of about
45,000 Hz.

The disclosed embodiments of the present method generally
involve forming a mixture of an extractant composition or
emulsion, particularly aqueous acid extractant compositions, and
a supercritical fluid. The extractant compositions may be
prepared by complexing a chelating agent with any aqueous Lewis
acid, any mineral acid, or any organic acid so long as that acid
is capable of reacting with, such as by oxidizing the metal or
metalloid to be extracted, or otherwise forming a species that
can be extracted into the supercritical fluid phase when the
acid contacts the metal or metalloid. The chelating agent is a
Lewis base that can combine with the Lewis acid to form an
extractant complex that is at least partially soluble in the
supercritical fluid because of the high solubility of the
chelating agent in the supercritical fluid. Although not bound
by any theory expressed herein, contacting the extractant
composition with a supercritical fluid is believed to produce an
aqueous acid emulsion or microemulsion due to the low solubility
of water in the supercritical fluid. The extractant composition
is dispersed in the supercritical fluid.

It is believed that the Lewis base is not essential to the
method as described in detail herein. The method can be used
with any combination of a Lewis acid and a surfactant or other
material that can transport the acid in micelles or emulsified
droplets in the supercritical fluid phase. In that way, the acid
can be dispersed throughout the supercritical fluid phase in
very small "droplets" or micelles resulting in a high surface
area for dissolution of a metal or metalloid species.

In either case, subjecting the material/supercritical fluid
extractant system to ultrasound substantially increases the rate
of dissolution of the metal/metalloid. As the data described
herein demonstrates, and specifically referring to FIG. 7, the
rate of dissolution typically at least doubles with the
application of ultrasound. The total amounts of material
extracted also are significantly enhanced using ultrasound,
typically by at least an order of magnitude above amounts
extracted without the application of ultrasound. Thus, applying
ultrasonic vibrations to the extractant mixtures, particularly
emulsions or microemulsions, provides for rapid and highly
efficient dissolution of metals/metalloids.

Sonication significantly improves the dissolution of UO.sub.2
in supercritical fluids, such as SF-CO.sub.2, using an
extractant, such as TBP/HNO.sub.3/H.sub.2O because oxidation and
diffusion processes are involved in the dissolution. Without
being bound by any theory of operation, it is believed that a
significant portion of emulsified extractant droplets are
sufficiently small to be substantially uniformly dispersed
throughout the supercritical fluid. Moreover, applying
ultrasound during dissolution likely facilitates the transport
and dispersion of the emulsified droplets throughout the
mixture, thereby providing an effectively increased surface area
for reaction with the material to be extracted. Ultrasonic
vibrations can be applied at many different combinations of
frequency, intensity, and amplitude in practicing this method.
Sonic vibrations (<10,000 Hz) also may effectively maintain
the extractant emulsion described herein.

Contacting a material that includes a metal and/or metalloid
species with the acid extractant composition can oxidize the
metal and/or metalloid species. The resulting oxidized metal
and/or metalloid species complexes with the chelating agent to
form an intermediate complex that is highly soluble in the
supercritical fluid phase. Alternatively, a metal and/or
metalloid species can directly complex with the extractant. In
either case, the emulsion droplets provide a high surface area
resulting in efficient extraction. The dissolved intermediate
complex can be separated from the supercritical fluid by known
techniques as described below.

The specific instance of aqueous nitric acid (HNO.sub.3) as the
Lewis acid, tri-n-butylphosphate (TBP) as the chelating agent,
SF-CO.sub.2 as the solvent, and uranium dioxide (UO.sub.2) as
the metal species constitutes one embodiment of the present
method. Other embodiments utilize as the Lewis acid any organic
or inorganic acid sufficiently strong to react with the species
to be extracted; any trialkyl, triaryl, or alkyl-aryl
substituted phosphate or phosphine oxide, any substituted
phosphinic or phosphonic acid, any .beta.-diketone, any
dithiocarbamate, any ionizable crown ether, and mixtures thereof
as the Lewis base/chelating agent; any supercritical fluid as a
solvent; and any lanthanide, actinide, transition metal,
metalloid, platinum group metal or metal species as the
extracted material. See Table 1 for specific examples.

The molar ratio of the Lewis acid to the Lewis base may vary,
as may the molecular ratio of water in the fluid-soluble
complex. The extractant emulsion "droplets" may themselves
contain excess unbound Lewis acid or water molecules. However,
there are certain advantages in minimizing the water used in the
disclosed embodiments, including easing the separation of the
metal/metalloid containing complex and minimizing the waste
solvent stream of the processes.

A surfactant or mixtures of surfactants may be used to
stabilize the extractant emulsion, if required. Illustrative
suitable surfactants include sodium bis(2-ethylhexyl)
sulfosuccinate ("AOT"), fluorinated AOT, ionic surfactants with
fluorinated tails such as perfluoropolyether ("PFPE") tails, and
octyl phenol ethoxylate. Examples of surfactants with PFPE tails
include PFPE-phosphate (average molecular weight of about 870
g/mol) and PFPE-ammonium carboxylate (average molecular weight
of about 740 g/mol).

The resulting metal, metalloid, or metal oxide complex is
readily isolated. For example, the system pressure, i.e., the
pressure of the supercritical fluid, can be reduced below the
critical point, e.g., to approximately atmospheric pressure, and
the gas expanded into a collection container. The then gaseous
form of the material that was the supercritical fluid may be
reused, including recycling it back through the disclosed
extraction processes. Any reduction of the pressure of the
supercritical fluid below supercritical levels facilitates
precipitation of the metal or metal oxide complexes. The metal
or metalloid species then can be separated from the Lewis
acid/Lewis base complex by any number of known methods,
including treatment with concentrated nitric acid.

TABLE-US-00001 TABLE 1 Examples of System Components That May
Be Used to Extract Metals/Metalloids Solvents (SF'' Denotes
Dissolution Lewis Acids Lewis Bases Supercritical Fluid) species
Inorganic Acids: Phosphates: SF-CO.sub.2 Actinides: HNO.sub.3,
HCl, Tri-n-butylphosphate (TBP) CO.sub.2 Th H.sub.2O,
H.sub.2SO.sub.4, Tri-n-octylphosphate SF-Ar Th (IV)
H.sub.3PO.sub.4, HClO.sub.4, Lower alkylphosphates SF-Xe U HF
Triphenylphosphate SF-N.sub.2O U (VI) U (IV) Organic Acids:
.beta.-diketones: SF-n-pentane Lanthanides Aryl acids
Acetylacetone (AA) SF-n-butane La such as Trifluoroacetylacetone
(TAA) SF-n-propane La (III) benzoic acid,
Hexafluoroacetylacetone (HFA) SF-diethyl ether Eu alkyl
Thenoyltrifluoroacetone (TTA) Eu (III) carboxylic
Heptafluorobutanoylpivaroylmethane (FOD) Lu acids such as
4,4-trifluoro-1-(2-thienyl)- Lu (III) oxalic acid and
1,3-butanedione (HTTA) Nd citric acid, and Nd (III) other
carboxylic acids. Phosphine oxides: SF- Trans
Tri-n-butylphosphine oxide dichlorodifluoromethane Metals:
Tri-n-octylphosphine oxide (TOPO) SF-Trifluoromethane Cu
Triphenylphosphine oxide (TPPO) Cu (II) Fe Fe (III) Ni Ni (II)
Pd Pd (II) Pt Pt (II) Co Co (III) Dithiocarbamates:
SF-sulfurhexafluoride Metals: Bis(trifluoroehtyl)dithiocarbamate
(FDDC) Bi Diethyldithiocarbamate (DDC) Bi (III) Hg Hg (II) Zn Zn
(II) Crown Ethers: SF-H.sub.2O Metalloids "H-crown" (described
in U.S. Pat. No. 5,770,085) SF-NH.sub.3 As "F2-crown" (described
in U.S. Pat. No. 5,770,085) SF-isopropanol As (III) "F6-crown"
(described in U.S. Pat. No. 5,770,085) SF-ethanol Sb SF-methanol
Sb (III) Crown Ether Substituted Hydroxamic acid derivatives
(described in U.S. Pat. No. 5,770,085)

**EXAMPLES**

The specific examples described below are for illustrative
purposes and should not be considered as limiting the scope of
the appended claims.

**Example 1**

**Ultrasound-Enhanced Dissolution of UO.sub.2**

A particular embodiment of an improved metal dissolution
technique is as follows and described in Enokida et al.,
"Ultrasound-Enhanced Dissolution of UO.sub.2 in Supercritical
CO.sub.2 Containing a CO.sub.2-Philic Complexant of
Tri-n-butylphosphate and Nitric Acid," Ind. Eng. Chem. Res.
2002, 41(9), 2282 2286, which is incorporated herein by
reference.

In the system described below, the TBP/HNO.sub.3/H.sub.2O
complex probably extracts UO.sub.2 by oxidation of U(IV) in
solid UO.sub.2 to U(VI), forming UO.sub.2.sup.2+, followed by
the formation of UO.sub.2(NO.sub.3).sub.2.2TBP in SF-CO.sub.2.
UO.sub.2(NO.sub.3).sub.2.2TBP is highly soluble in SF -CO.sub.2,
exceeding 0.45 mol L.sup.-1 in CO.sub.2 at 313 K and 20 MPa. It
is the most soluble metal complex in SF-CO.sub.2 reported in the
literature thus far.

The supercritical fluid system is illustrated in FIG. 1. As
described further below, this system, and that shown in FIG. 5,
functioned both as a dynamic extractor and a static extractor.
Pressurized CO.sub.2 (99.9%, Praxair, San Carlos, Calif.) was
introduced from a cylinder 10 to the system via line 12, valve
14, line 16, syringe pump 18 (model 260D with a series D
controller ISCO Inc., Lincoln, Nebr.) and line 20 to T-joint 24.
Lines 22, 26, 32, 34, 40, 46, 50, 54, 58 and valves 28, 30, 42,
52 were used to control and direct the flow through the
remainder of the system. An ultrasonic cleaner, i.e., an
ultrasound emitting device, 36 (Fisher Scientific FS30,
Pittsburgh, Pa.) with a heater was used as an ultrasound and
heat source. Two different stainless steel cells were used, a
6.94-mL cell 38 for the extractant (i.e., TBP/HNO.sub.3/H.sub.2O
in SF-CO.sub.2) and a 3.74-mL cell 48 for the UO.sub.2
dissolution. The volumes were measured gravimetrically using
water. A restrictor made of poly(ether ether ketone) (PEEK) 56
with 0.005 in. i.d. was used for sample collection.

Before dynamic extraction, the ligand cell 38 (upstream of the
sample cell 48) was kept in a static mode for 10 minutes to
allow complete mixing of the TBP/HNO.sub.3/H.sub.2O with
SF-CO.sub.2 by application of ultrasound at about 25 80 kHz. The
sample cell 48, functioning as a supercritical fluid extraction
vessel, was pressurized to the same pressure as the ligand cell
38 with SF-CO.sub.2 by way of the T-joint 44. The dynamic
extraction process was initiated by opening valve 42 separating
the two cells, as well as the inlet 28 and outlet 52 valves
shown in FIG. 1. Samples were collected in collection vial 60 at
2 minute intervals in chloroform (density=1.472 g mL.sup.-1) or
in n-dodecane (density=0.749 g mL.sup.-1) during a dynamic
extraction of 20 minutes.

The flow rate of the supercritical fluid was between 0.5 and
0.8 mL min.sup.-1. To increase the surface area of the sample, 5
g of granular glass beads (60 80 mesh; density=2.3 g mL.sup.-1)
were mixed with a certain amount (21 or 7.2 mg) of UO.sub.2
(Alfa Division, Danvers, Mass.). The coated beads were placed in
dissolution cell 48. For each extraction, 3 mL of a
TBP/HNO.sub.3/H.sub.2O complex was used as the extractant.

Back extraction was performed by shaking the collected sample
(in 7 mL of chloroform or n-dodecane) with 3 mL of deionized
water for 3 minutes, followed by twice washing the organic phase
with 3 mL of deionized water. The combined aqueous phase was
collected in a 10 mL volumetric flask. The pH of the aqueous
solution was measured with a pH meter (Orion model 701A,
Cambridge, Mass.), and the uranium content was analyzed
spectrophotometrically with Arsenazo-I at a wavelength of 594
nm. Absorption spectra were measured and recorded using a UV-Vis
spectrophotometer (Cary 1E, Varian Inc., Palo Alto, Calif.).

The TBP/HNO.sub.3/H.sub.2O extractant was prepared by adding 5
mL of TBP (density=0.979 g mL.sup.-1) with different volumes of
concentrated nitric acid (69.5%; density=1.42 g mL.sup.-1 or
15.5 mol L.sup.-1) in a glass tube with a stopper. The mixture
was shaken vigorously on a wrist action mechanical shaker for 5
minutes followed by centrifuging for 2 hours. After
centrifugation, 3 mL of the TBP-phase was used for the
extractions. Table 2 shows the ratios of TBP/HNO.sub.3/H.sub.2O
for the three different extractants prepared and used in this
system. The concentration of H.sub.2O in the organic phase was
measured by Karl-Fischer titration (Aquacounter AQ-7, Hiranuma,
Japan) with a 0.1 N NaOH solution after adding a large excess of
deionized water.

TABLE-US-00002 TABLE 2 Composition of the
TBP/HNO.sub.3/H.sub.2O Complex Extractant molecular ratio of No.
TBP:HNO.sub.3:H.sub.2O.sup.a TBP volume,.sup.b mL HNO.sub.3
volume,.sup.b mL 1 1:0.7:0.7 5 0.815 2 1:1.0:0.4 5 1.30 3
1:1.8:0.6 5 5.00 .sup.aBased on Karl-Fischer analysis and
acid-base titration of the TBP phase. .sup.bInitial volume of
TBP and 15.5 M nitric acid used for complex preparation.

The solubility of TBP.(HNO.sub.3).sub.1.8.(H.sub.2O).sub.0.6 in
SF-CO.sub.2 was found to be 2.8 mole % at 323 K and 13.7 MPa.
The complex TBP.(HNO.sub.3).sub.1.8.(H.sub.2O).sub.0.6 is
miscible with SF-CO.sub.2 at 15 MPa. The other two complexes,
TBP.(HNO.sub.3).sub.1.(H.sub.2O).sub.0.4 and
TBP.(HNO.sub.3).sub.0.7.(H.sub.2O ).sub.0.7, are expected to be
more soluble, i.e., also miscible, because they contain less
HNO.sub.3. In addition, the ligand cell 38 was sonicated as
described above. Therefore, all of the TBP/HNO.sub.3/H.sub.2O
solution was homogeneously mixed with SF-CO.sub.2 in the ligand
cell 38 and was expected to remain so as it moved into the
sample cell. The average residence time for SF-CO.sub.2 entering
the sample cell was expected to decrease with a decay constant,
0.091 min.sup.-1, which is the reciprocal number of the average
residence time.

The space available for fluid in the sample cell 48 was
calculated to be 1.3 mL based on the known internal volume of
the cell and the weight and density of the glass beads. The
average residence time for the supercritical fluid was estimated
to be about 2 minutes, which is much shorter than that in the
ligand cell. Because the collection vial 60 was changed every 2
minutes, the amount of uranium recovered in each collection vial
represented the amount of uranium dissolved during the
corresponding 2-minute interval of the dynamic extraction
process.

The effect of applying ultrasound during dissolution at 323 K
and 15 MPa is illustrated by FIGS. 2 3. For the extractions with
21 mg of UO.sub.2 (i.e. 18.5 mg of U), the total amount of U
recovered in 20 minutes was small without sonication, e.g.,
about 0.8 mg for Extractant No. 1
(TBP:HNO.sub.3:H.sub.2O=1:0.7:0.7), 1.0 mg for Extractant No. 2
(TBP:HNO.sub.3:H.sub.2O=1:1.0:0.4), and 1.1 mg for Extractant
No. 3 (TBP:HNO.sub.3:H.sub.2O=1:1.8:0.6). There appears to be a
small positive correlation between the TBP:HNO.sub.3 ratio in
the extractant and the dissolution efficiency. After 20 minutes
of dynamic extraction, all of the glass beads from the
extraction cell 48 were examined and black UO.sub.2 powder
remained on the surface of the glass beads for runs 1 and 4. For
runs 2 and 3, no remaining UO.sub.2 powder was observed, and the
glass beads were wetted with an organic solution. This organic
solution was easily stripped from the glass beads with aqueous
nitric acid (1.6 M), and a yellow organic solution containing
UO.sub.2(NO.sub.3).sub.2.2TBP was recovered. Thus, for runs 2
and 3, the UO.sub.2 powder was all extracted and converted to
UO.sub.2(NO.sub.3).sub.2.2TBP, but the local concentration of
the uranyl complex was probably high enough for most of it to
remain on the surface of the glass beads during the dissolution
period.

With the application of ultrasound, the amount of uranium
recovered from the collection solutions increased significantly.
The total amount of uranium recovered after 20 minutes of
dynamic extraction was 14.2 mg with Extractant No. 1
(17.75.times. the amount without sonication), 15.5 mg with
Extractant No. 2 (15.5.times. the amount without sonication),
and 16.6 mg with Extractant No. 3 (15.1.times. the amount
without sonication) for the extractions where the initial amount
of UO.sub.2 was 21 mg. These results represent a recovery of
about 77%, 84%, and 90% of the initial UO.sub.2 in the
SF-CO.sub.2 by Extractant Nos. 1 3, respectively. For the
extractions starting with 7.2 mg of UO.sub.2 (or 6.3 mg of
uranium), Extractant No. 1 extracted 4.6 mg of uranium (or 73%
of the initial UO.sub.2) after 20 minutes of dynamic extraction
with the application of ultrasound. This efficiency is slightly
lower than when the initial amount of UO.sub.2 was 21 mg. In all
four cases, the dissolution efficiency was increased by an order
of magnitude with the application of ultrasound.

The ultrasound-aided dissolution data can be fit to the
equation E=100(1-e.sup.-.lamda.t) (1) where E is the recovery
efficiency in % (defined by the ratio of the recovered amount to
the initial amount), .lamda. is the recovery rate constant in
min.sup.-1, and t is the extraction time in minutes. For all
four extractions with the application of ultrasound, the above
equation provided a curve with a good fit to the data. The
ultrasound-aided dissolution of UO.sub.2 with the
TBP/HNO.sub.3/H.sub.2O extractants appears to follow first order
kinetics. The recovery rate constants .lamda. are
0.077.+-.0.004, 0.096.+-.0.004, and 0.11.+-.0.003 minutes.sup.-1
for Extractant Nos. 1 3, respectively. According to these
.lamda. values, there is a positive correlation of the
dissolution efficiency with the TBP:HNO.sub.3 ratio in the
extractant. However, the correlation appears to be small and may
be within the limits of experimental error. The ultrasound-aided
dissolution rate constants can be converted to the dissolution
half-lives from the relationship t.sub.1/2=0.693/.lamda.. The
calculated t.sub.1/2 for Extractant No. 1 is about 9.0 minutes.
This means that in a relatively short time (e.g.,
5.times.t.sub.1/2 , is less than 1 hour) about 97% of the
UO.sub.2 should be extracted under the specified conditions. For
Extractant No. 3, extracting about 97% of the initial UO.sub.2
would take approximately 32 minutes under the same conditions.
These estimates are based on the assumption that the
concentration of the TBP/HNO.sub.3/H.sub.2O extractant in the
flowing SF-CO.sub.2 stream remains constant. A constant
extractant concentration could be easily insured by using a
second pump to deliver a constant amount of the extractant to
the system. In the above described system, a fixed amount (3 mL)
of the extractant was loaded into the ligand cell 38 and, as a
result, its concentration in the SF-CO.sub.2 stream would be
expected to decay over time. Thus, the estimated time to achieve
a 97% dissolution efficiency may not be accurate for the system
heretofore described. A constant extractant concentration may in
fact provide better results.

The following chemical and physical steps are probably involved
in this SF-CO.sub.2 process; i.e., the extraction of uranium
from UO.sub.2 powders spiked on the surface of glass beads with
an SF-CO.sub.2 system: (a) convective and diffusive mass
transport of TBP/HNO.sub.3/H.sub.2O in SF-CO.sub.2 to the
UO.sub.2 powder on the glass surface, (b) dissolution reaction
of UO.sub.2 with TBP/HNO.sub.3/H.sub.2O in SF-CO.sub.2 and
formation of UO.sub.2(NO.sub.3).sub.2.2TBP near or on the glass
surface, and (c) convective and diffusive mass transport of
UO.sub.2(NO.sub.3).sub.2.2TBP in SF-CO.sub.2 away from the
surface of the glass bead.

The glass beads in the sample cell formed narrow pathways, and
convective diffusion was limited compared with a normal bulk
space. In porous media, like the pathways defined by the stacked
glass beads, the diffusion process is usually dominated by
molecular diffusion. The concentration of
UO.sub.2(NO.sub.3).sub.2.2TBP formed near the glass surface is
locally very high because of surface interactions. Other porous
and/or inert media would have the same effects because of the
narrow pathways created. When ultrasound is applied, a fast
dissolution rate may result from an increase in the interfacial
area between the adhered UO.sub.2(NO.sub.3).sub.2.2TBP and
SF-CO.sub.2. Because the application of ultrasound leads to a
vigorous agitation near the glass surface and can enlarge the
effective diffusivity near the glass surface, the rate of the
third step (c) can be markedly enhanced.

If the concentration of TBP/HNO.sub.3/H.sub.2O is low enough,
the first step (a) could be the rate-controlling process.
However, the amount of the TBP/HNO.sub.3/H.sub.2O extractant (3
mL) was in large excess relative to the chemical equivalent
amount of uranium in the system (by about 30 times). Therefore,
step (a) should not be rate limiting. This theory is supported
by the fact that UO.sub.2(NO.sub.3).sub.2.2TBP was found to
cover the surface of the glass beads after extracting without
also applying ultrasound. Obviously, the extractant was able to
dissolve UO.sub.2 without the application of ultrasound, but
diffusion of the product UO.sub.2(NO.sub.3).sub.2.2TBP in
SF-CO.sub.2 was relatively slow because of the narrow spaces
between the beads.

The dissolution of UO.sub.2 in aqueous nitric acid is known to
consist of several steps that can be summarized as follows:
UO.sub.2+4HNO.sub.3.fwdarw.UO.sub.2(NO.sub.3).sub.2+2NO.sub.2+2H.sub.2O
(2) 2NO.sub.2+H.sub.2O.fwdarw.HNO.sub.3+HNO.sub.2 (3)
UO.sub.2+2HNO.sub.2+2HNO.sub.3.fwdarw.UO.sub.2(NO.sub.3).sub.2+2NO+2H.sub-
.2O
(4) The net reaction can be described as

.times..fwdarw..function..times..times..times. ##EQU00001##

The oxidation of UO.sub.2 described in the first step (Eqn.
(2)) proceeds by way of electron transfer at the solid-liquid
interface. Similar reactions probably also would occur for the
dissolution of UO.sub.2 in an SF-CO.sub.2 system with the
TBP/HNO.sub.3/H.sub.2O complex used as an extractant. FIG. 4
shows a line fitted to a logarithmic plot of the empirical rate
constants versus the molecular ratio of HNO.sub.3 to TBP has a
slope of 0.33, which is much smaller than the value of 2.3
reported for the dissolution of UO.sub.2 in aqueous nitric acid.
This probably can be attributed to the slow mass transfer in the
narrow pathways near the surface of the glass beads.

The example of the embodiment described above, provides support
for a novel SF-CO.sub.2-based process for the direct dissolution
of UO.sub.2 that may have important applications for
reprocessing of spent nuclear fuels and for treatment of nuclear
wastes.

**Example 2**

**An Apparatus for Ultrasound Enhanced Dissolution of Uranium
Oxides in SF-CO.sub.2**

In this embodiment, an apparatus (shown in FIG. 5) and method
are provided for enhanced dissolution of uranium oxides by the
application of ultrasound to an SF-CO.sub.2 reaction system
containing HTTA.

The uranium oxides included depleted UO.sub.3 (Alfa AESAR, Ward
Hill, Mass., 99.8%), UO.sub.2 (Alfa AESAR, 99.8%), and
U.sub.30.sub.8 (NBS Standard Reference Material). The ligands
HTTA and TBP also were obtained from Alfa AESAR and used without
further purification. SFE-grade carbon dioxide (Air Products,
Allentown, Pa.) was used for all extractions. Extracted products
were collected in a collection system 144 containing a trap
solution (ACS-grade trichloromethane obtained from Fisher,
Fairlawn, N.J.) through the restrictors 140 made from 150 mm
lengths of deactivated fused silica, 50 .mu.m i.d., purchased
from Polymicro Technologies (Phoenix, Ariz.), and a restrictor
heater 138. Uranium was back extracted from the trap solutions
using 50% nitric acid (Fisher, Fairlawn, N.J.) followed by
washing of the organic phase with deionized water produced by a
Milli-Q Ultra-pure water system (Millipore Inc).

An ISCO model 260D syringe pump 88 (Isco, Inc, Lincoln, Nebr.)
with a Series D controller was used to deliver CO.sub.2 to the
extraction system. The system is illustrated in FIG. 5. Standard
10.4 cm.sup.3 and 3.47 cm.sup.3 stainless steel HPLC cells
(Keystone Scientific Inc., Pa.) were used as ligand 118 and
extraction cells 126, respectively. The ligand cell 118
containing HTTA was placed upstream from the extraction cell 126
containing a uranium oxide sample. An oven 130 heated the system
to the desired temperature. TBP was injected to the system from
test-tube 110 and filter 108 through a T-end joint 94 and
volumeless valves used throughout (84, 90, 98, 114, 122, and
134) using an HPLC pump 102, A-30 ks-pk (Eldex Lab Inc., Calif.,
USA). This system provided a constant TBP concentration of 0.18
mol dm.sup.-3. The system illustrated in FIG. 5 allowed
extractions to be conducted statically, dynamically or by a
combination of both methods (static dissolution followed by
dynamic dissolution). Flow rates of CO.sub.2 from the system
were maintained at .about.0.4 0.5 cm.sup.3 min.sup.-1 and the
flow was directed through lines 82, 86, 89, 92, 96, 100, 104,
112, 120, 124, 132, 136, 142, and 146. With the fluid injected
into the system preheated by coil 116, the extractions were
carried out at 60.degree. C. and 150 atm. These conditions were
previously optimized for the system involved (UO.sub.3-TTA-TBP).
An ultrasonic cleaner with a heater 128, model FS30 (Fisher
Scientific, Pa.), was used to increase the uranium oxide
dissolution rate. The extraction cell 126 was placed vertically
into the ultrasonic cleaner's tank 128 with water preheated to
the required temperature. The ultrasonic cleaner 128 uses
transducers mounted to the bottom of its tank to create high
frequency sound waves in the tank's liquid. The output frequency
of the ultrasonic device was principally in the range 44 48 kHz.
Frequencies principally in the range of 20 50 kHz or even 10 100
kHz can also be used with this apparatus and the methods
described herein. The collected samples were analyzed for
uranium content by the spectrophotometric Arsenazo I method.
Absorption spectra were recorded using a Cary 1E UV-Visible
recording spectrophotometer.

The solubility of HTTA in SF-CO.sub.2 was measured to be
0.041.+-.0.004.sub.M at 60.degree. C. and 150 atm. The
SF-CO.sub.2 was saturated with HTTA by passing the SF-CO.sub.2
through a pre-saturation cell containing an excess of HTTA. The
HTTA (mp 42.degree. C.) was maintained in the liquid state in
the pre-saturation cell.

**Example 3**

**Dissolution of UO.sub.3 in SF-CO.sub.2 Using the Apparatus
of Example 2**

The direct reaction of UO.sub.3 with HTTA in large excess
efficiently occurred in a static reaction cell system. Although
high conversion efficiency to UO.sub.2(TTA).sub.2.H.sub.2O was
observed, the complex was not efficiently transported from the
cell 126 in SF-CO.sub.2. Instead the complex remained in the
reaction cell as a powdery, orange-colored substance. It was
necessary to add TBP to the extraction system to enable
transport of the uranium complex. Because TBP is a stronger
Lewis base than H.sub.2O, it can replace the coordinated
H.sub.2O molecule to form the adduct UO.sub.2(TTA).sub.2.TBP,
which is quite soluble in SF-CO.sub.2.

The effect of ultrasound application on the dissolution of
UO.sub.3 in a SF-CO.sub.2 stream containing TBP and HTTA is
illustrated in FIG. 6. The reaction conditions were 60.degree.
C. and 150 atm using an SF-CO.sub.2 stream modified with 0.041M
HTTA and 0.18M TBP. In the absence of ultrasound the dissolution
rate was slow and the efficiency was poor, i.e., the amount of
uranium complexed and transported from the extraction cell was
small. Even with an initial static dissolution period to allow
the UO.sub.2(TTA).sub.2.H.sub.2O complex to form, the
dissolution rate and efficiency remained poor. With application
of ultrasound, the dissolution rate increased significantly.
Then the dissolution rate decreased as the HTTA in the
extraction system was depleted. The various steps believed to be
involved in the dissolution reaction are outlined below: Mass
transport of HTTA and TBP in SF CO.sub.2 to UO.sub.3 reaction
site (6)
UO.sub.3(s)+2HTTA.sub.(SF).fwdarw.UO.sub.2(TTA).sub.2.H.sub.2O.-
sub.(s) (7)
UO.sub.2(TTA).sub.2.H.sub.2O.sub.(s)+TBP.sub.(SF).fwdarw.UO.sub.2(TTA).su-
b.2.TBP.sub.(s)+H.sub.2O.sub.(SF)
(8)
UO.sub.2(TTA).sub.2.TBP.sub.(s)+SF-CO.sub.2.fwdarw.UO.sub.2(TTA).sub.2.TB-
P.sub.(SF)
(9) Mass transport of UO.sub.2(TTA).sub.2.TBP.sub.(SF) in
SF-CO.sub.2 from extraction cell (10)

The dissolution of UO.sub.3 in the presence of a continuous
flow of HTTA in SF-CO.sub.2 is illustrated in FIG. 7. The
dissolution of the oxide and transportation in SF-CO.sub.2 are
greatly enhanced by the application of ultrasound. Both curves
show a slight initiation period, which is characteristic of
oxide dissolution in aqueous systems. This initiation period can
be defined as the time required for initiating the formation of
the uranyl-TTA complex. A region in which the dissolution is
linear with time follows this initiation period. Such a linear
region potentially indicates a solubility-limited process.
However, in unmodified (i.e., pure) SF-CO.sub.2 the solubility
of UO.sub.2(TTA).sub.2.H.sub.2O has been reported as
approximately 7.times.10.sup.-5M, while the solubility of
UO.sub.2(TTA).sub.2.TBP in unmodified SF-CO.sub.2 is reported to
be 4.times.10.sup.-3M. Moreover, in the HTTA/TBP-modified
SF-CO.sub.2, the actual solubility of the complex is expected to
be greater than the values reported for the unmodified system.
Therefore, the hypothesis that the extraction profile is a
solubility-limited profile can be rejected because the
solubility of the complex in the SF-CO.sub.2 system is much
greater than that reflected by the limited actual amounts of
uranium transported.

From the above discussion one can conclude that Equation (7) is
the rate limiting step, since the extraction requires the
presence of HTTA in the extraction system and the amounts of
uranium extracted are below the solubility limits of the
UO.sub.2(TTA).sub.2.TBP in the SF-CO.sub.2 system. The rate at
which the UO.sub.2(TTA).sub.2.TBP complex forms from the
UO.sub.2(TTA).sub.2.H.sub.2O complex should be fast in this
system, since previous work found the displacement of water from
the UO.sub.2(TTA).sub.2.H.sub.2O complex to be very rapid with a
range of Lewis base systems. Accordingly, enhanced dissolution
with the application of ultrasound could be attributable to a
sort of "cleaning" of the oxide surface by facilitating removal
or mass transport of the complex as it is formed and allowing
the reaction with HTTA (Equation 7) to take place more
efficiently.

**Example 4**

**Dissolution of UO.sub.2 and U.sub.3O.sub.8 in SF-CO.sub.2**

The reaction of UO.sub.2 and U.sub.3O.sub.8 in SF-CO.sub.2
under conditions similar to those described above in Example 3
was very slow. Only a small amount of these oxides reacted under
similar conditions. This low reaction rate is thought to be due
to the stable nature of these particular uranium oxides. Since
the higher oxidation state of uranium was found to be very
reactive, H.sub.2O.sub.2 was added to the system to oxidize the
uranium to the U.sup.6+ state. H.sub.2O.sub.2 was added to the
system with the extractants and the SF-CO.sub.2. Much more
uranium was extracted with the addition of an oxidizing agent.
Any other peroxide or other agent capable of oxidizing uranium
would also increase the dissolution rate for these oxides.

**Example 5**

**Dissolution of UO.sub.2 in SF-CO.sub.2 Without Applying
Ultrasound**

In another embodiment, the CO.sub.2-philic TBP-HNO.sub.3
extractant oxidized UO.sub.2 to the hexavalent state leading to
the formation of UO.sub.2(NO.sub.3).sub.2.2TBP, which is highly
soluble in SF-CO.sub.2.

TBP is known to form complexes with aqueous HNO.sub.3, and the
1:1 and 2:1 (TBP:HNO.sub.3 mole ratio) complexes are
predominating species when formed with nitric acid solutions of
3 M or less. The TBP-HNO.sub.3 complexes also may contain
different amounts of water, i.e., have different hydration
numbers. In one example, the TBP-HNO.sub.3 reagent was prepared
by adding 5.0 mL of TBP to 0.82 mL concentrated nitric acid
(69.5%, .rho.=1.42 g cm.sup.-3) in a glass tube with a stopper.
This mixture of TBP and HNO.sub.3 (about 1:0.7 mole ratio) was
shaken vigorously for 5 minutes followed by centrifugation for
20 minutes. After centrifugation, 3 mL of the TBP phase was
removed for supercritical fluid extractions. The density of the
TBP phase was measured to be 1.035 g cm.sup.-3. The remaining
aqueous phase was found to have a pH of about 1 after 20 times
dilution in water, indicating most of the HNO.sub.3 had reacted
with TBP to form the TBP-HNO.sub.3 complex. Upon addition of the
TBP-HNO.sub.3 complex to CDCl.sub.3, small water droplets formed
in the solution indicating the water in the complex would
precipitate in an organic solution.

The solubility of this TBP-HNO.sub.3 complex in liquid CO.sub.2
at room temperature and 80 atm is about 0.38 mL/mL CO.sub.2.
Referring to FIG. 5, the TBP-HNO.sub.3 complex (about 3 mL) was
placed in a 10.4 mL stainless steel cell 118 which was connected
upstream of a 3.47 mL extraction cell 126 containing about 40 60
mg of uranium oxide. Liquid CO.sub.2 was added to the cells
using an ISCO model 260D syringe pump 88 and the system was
heated in an oven 130 to the desired temperature. Uranium
dioxide in a powder form (<0.15 mm diameter) was obtained
from Alfa Aesar (Ward Hill, Mass.). Uranium trioxide was also
obtained from Alfa Aesar (about 0.15 0.25 mm diameter).

The uranium oxide extractions were performed with supercritical
CO.sub.2 containing TBP-HNO.sub.3 flowing through the system at
a rate of 0.4 mL min.sup.-1 measured at the pump 88. The
dissolved uranium complex was collected in chloroform in
collector 144, followed by back extraction with 8M HNO.sub.3 and
twice washing the organic phase with deionized water. The
combined acid-water solution was analyzed for uranium
spectrophotometrically and by ICP-AES. UV-VIS spectroscopy
showed that the trapped uranium complex had an identical
absorption spectrum to that previously reported in the
literature for UO.sub.2(NO.sub.3).sub.22TBP. See M. J. Carrott,
B. E. Waller, N. G. Smart and C. M. Wai, Chem Commun., 1998,
373.

The amount of the TBP-HNO.sub.3 extractant dissolved in the
CO.sub.2 phase during the dynamic extraction process was
determined by measuring the change in volume of the extractant
in the 10.4 ml cell over the course of the extraction. The
amount of the TBP-HNO.sub.3 extractant in the supercritical
CO.sub.2 stream was determined to be about 0.08 mL/mL of
CO.sub.2 at 60.degree. C. and 150 atm. Measured by molecular
equivalents, an excess of the TBP-HNO.sub.3 extractant with
respect to UO.sub.2 was used in the dynamic extractions.

Direct dissolution of UO.sub.2 in supercritical CO.sub.2 under
the specified conditions apparently occurred rapidly. However,
dissolution of UO.sub.3 in supercritical CO.sub.2 under the same
conditions was even more effective. This may be explained by the
fact that UO.sub.3 is in the hexavalent oxidation state and is
thereby ready to form the CO.sub.2-soluble
UO.sub.2(NO.sub.3).sub.2.2TBP complex. The dissolution of
UO.sub.2 may be represented by Equation (11) assuming the
TBP-HNO.sub.3 complex has a 1:1 stoichiometry:
UO.sub.2(solid)+8/3TBP-HNO.sub.3.fwdarw.UO.sub.2(NO.sub.3).sub.22TBP+2/3N-
O+4/3H.sub.2O+2/3TBP
(11) Similar equations of different stoichiometry can be written
for the 2:1 and other TBP-HNO.sub.3 complexes.

Dissolution of UO.sub.2 in liquid CO.sub.2 was slow relative to
that observed in the supercritical CO.sub.2 extractions. Because
oxidation of UO.sub.2 is required for the dissolution process,
the slower diffusion of the oxidized products in the liquid
phase could be a factor limiting the dissolution rate. The
diffusion coefficient of supercritical CO.sub.2 is typically an
order of magnitude higher than that of the liquid. Under the
same liquid CO.sub.2 conditions, dissolution of UO.sub.3 was
about the same as that in the supercritical phase, perhaps
because oxidation was not required.

The density of supercritical CO.sub.2 influences the solvation
strength and hence solubility of solutes in supercritical fluid
phases. The dissolution of UO.sub.2 in supercritical CO.sub.2
increased rapidly with the density of the fluid phase. After
twelve minutes of dynamic extraction, the amount of UO.sub.2
extracted into the supercritical CO.sub.2 phase at density
0.7662 g cm.sup.-3 was about an order of magnitude higher than
that at density 0.6125 g cm.sup.-3. The density effect could be
due in part to the increased amount of the TBP-HNO.sub.3 complex
in the supercritical CO.sub.2 stream related to the increase in
density of the fluid phase. This strong dependence of UO.sub.2
dissolution on supercritical CO.sub.2 density may be used as a
parameter allowing for selective dissolution and separation of
UO.sub.2 from materials containing other species. These results
suggest the possibility of dissolving/extracting spent nuclear
fuels in supercritical CO.sub.2 without using conventional acid
and organic solvents.

**Example 6**

**Removal of UO.sub.2 and U.sub.3O.sub.8 From a Sea Sand
Mixture**

Another embodiment is directed to decontaminating uranium from
solid wastes containing uranium oxides, UO.sub.2 or
U.sub.3O.sub.8, using SF-CO.sub.2 containing an HNO.sub.3-TBP
complex. This embodiment is effective with or without the
application of ultrasound. It is likely that (1) the H.sup.+
supplied by the HNO.sub.3-TBP complex dissociates the U-O bond,
(2) NO.sup.-.sub.3 in the complex plays a role both as an
oxidant to convert U(IV) to U(VI) and as the counter anion to
neutralize the uranium ion, and (3) TBP acts as a complex
forming agent to form the hydrophobic complex, i.e.,
UO.sub.2(NO.sub.3).sub.2(TBP).sub.2, which is soluble in the
SF-CO.sub.2 phase. In this example uranium is selectively
dissolved/extracted into supercritical CO.sub.2, forming the
complex UO.sub.2(NO.sub.3).sub.2(TBP).sub.2.

The HNO.sub.3-TBP complex was prepared by vigorously mixing 100
cm.sup.3 of 70% HNO.sub.3 (Wako Pure Chemicals Co.) with 100
cm.sup.3 of TBP (Koso Chemical Co.) in a conventional extraction
tube for 30 minutes. The HNO.sub.3-TBP complex thus obtained was
determined to contain HNO.sub.3 and TBP in a molar ratio of
4.5:3 and be a mixture of (HNO.sub.3).sub.2(TBP) and
HNO.sub.3(TBP) complexes.

A synthetic solid waste sample was prepared, consisting of a
mixture of ca. 100 mg of UO.sub.2 or U.sub.3O.sub.8 powder and
50 g of standard sea sand (Wako, 20 30 mesh). The UO.sub.2
powder was obtained by mechanically grinding a UO.sub.2 nuclear
fuel pellet and the U.sub.3O.sub.8 was prepared by heating the
UO.sub.2 powder in air for 2 hours at 480.degree. C.

The sample was placed in a reaction vessel. The CO.sub.2 fluid
was introduced to the vessel using a syringe pump. After the
pressure reached 20 MPa, the stopcock at the outlet of the
reaction vessel was opened and CO.sub.2 was allowed to flow
through the vessel at a rate of 3.5 cm.sup.3/min while keeping
the pressure at 20 MPa. The HNO.sub.3-TBP complex was mixed into
the CO.sub.2 stream using a plunger pump to continuously inject
the complex at a rate of 0.3 cm.sup.3/min. The mixture of the
HNO.sub.3-TBP complex and CO.sub.2 was allowed to flow through
the system for 20 minutes (for a dynamic dissolution). The total
volume of the mixture flowing through the vessel in this dynamic
dissolution step was approximately 2.5.times. the dead space of
the reaction vessel (ca. 30 cm.sup.3). Then, both stopcocks at
the inlet and the outlet of the reaction vessel were closed and
the system was allowed to stand for 60 90 minutes (for a static
dissolution). Carbon dioxide was allowed to flow through the
vessel at 3.5 cm.sup.3/min for 60 minutes after the static
dissolution. The CO.sub.2 flow eluted from the reaction vessel
was collected through a restrictor. The dissolved species, i.e.,
UO.sub.2(NO3).sub.2(TBP).sub.2 complex, was collected in the
collection vessel at ambient pressure and the CO.sub.2 allowed
to gasify. Dynamic dissolution and static dissolution procedures
were repeated twice. As detailed above in Example 1, the sand
sample was washed with concentrated nitric acid and the
concentration of uranium in the washing solution was analyzed by
an ICP-AES (Shimadzu, ICPS-8000E).

The UO.sub.2 or U.sub.3O.sub.8 remaining on the treated sand
sample was 0.3 mg (decontamination factor DF=350) or 0.01 mg
(DF=10,000), respectively. Most of the uranium (95 99%) was
recovered from the collection vessel. Uranium(VI) was
quantitatively stripped as U(VI)-carbonate from the
UO.sub.2(NO.sub.3).sub.2(TBP).sub.2 using an aqueous solution of
(NH.sub.4).sub.2CO.sub.3 allowing the recovered TBP to be
reused.

Having illustrated and described the principles of the
disclosed method and system with reference to several
embodiments, it should be apparent to those of ordinary skill in
the art that the method and system may be modified in
arrangement and detail without departing from such principles.
None of the examples or descriptions herein should be construed
as limiting the scope of the present invention, which should
instead be construed as having a scope commensurate with the
following claims...

---



**US6075130**   
**Ion binding compounds, radionuclide complexes, methods of
making radionuclide complexes, methods of extracting...**

2000-06-13   
**Abstract** ---  The invention pertains to compounds
for binding lanthanide ions and actinide ions. The invention
further pertains to compounds for binding radionuclides, and to
methods of making radionuclide complexes. Also, the invention
pertains to methods of extracting radionuclides. Additionally,
the invention pertains to methods of delivering radionuclides to
target locations. In one aspect, the invention includes a
compound comprising: a) a calix[n]arene group, wherein n is an
integer greater than 3, the calix[n]arene group comprising an
upper rim and a lower rim; b) at least one ionizable group
attached to the lower rim; and c) an ion selected from the group
consisting of lanthanide and actinide elements bound to the
ionizable group. In another aspect, the invention includes a
method of extracting a radionuclide, comprising: a) providing a
sample comprising a radionuclide; b) providing a calix[n]arene
compound in contact with the sample, wherein n is an integer
greater than 3; and c) extracting radionuclide from the sample
into the calix[n]arene compound. In yet another aspect, the
invention includes a method of delivering a radionuclide to a
target location, comprising: a) providing a calix[n]arene
compound, wherein n is an integer greater than 3, the
calix[n]arene compound comprising at least one ionizable group;
b) providing a radionuclide bound to the calix[n]arene compound;
and c) providing an antibody attached to the calix[n]arene
compound, the antibody being specific for a material found at
the target location.

Inventors:  Chen; Xiaoyuan (Syracuse, NY), Wai; Chien M.
(Moscow, ID), Fisher; Darrell R. (Richland, WA)   
Assignee:  Battelle Memorial Institute (Richland, WA)   
Idaho Research Foundation, Inc. (Moscow, ID)   
Current U.S. Class:  534/10 ; 423/9; 534/11; 534/13; 534/15
  
Current International Class:  A61K 47/48 (20060101); A61K
51/12 (20060101); C07C 311/00 (20060101); C07C 311/29
(20060101); C07C 259/06 (20060101); C07C 259/00 (20060101); C22B
3/26 (20060101); C22B 3/00 (20060101); C22B 60/00 (20060101);
C22B 59/00 (20060101); C22B 3/32 (20060101); G21F 9/12
(20060101); C07F 005/02 ()   
Field of Search:  424/1.11,1.37,1.49,1.65,1.69,9.1,1.81
534/7,10-16 549/347,348,349,350,352 423/9   
References Cited [Referenced By]   
U.S. Patent Documents

5205946 April 1993 Cook et al.   
5210216 May 1993 Harris et al.   
5453220 September 1995 Swager et al.   
5607591 March 1997 Dozol et al.   
5622687 April 1997 Krishnan et al.   
5866087 February 1999 Dozol et al.   
Foreign Patent Documents

 9424138  Oct., 1994  WO   
 9623800  Aug., 1996  WO

Other References

Johann et al, J. Chem. Soc. Perkin Trans, 2, No. 6, pp.
1183-1192, "Solvent vs. Counterion acceleration of
enantioseletive carbo and hetero Dielc--Act Alder reactions",
1997. .   
Sabbatini et al, Inurganico Chimica Acta, 25-2, pp. 19-24,
"Luminescence of Eu 3t and Tb3t complexes of a new macrobicycle
ligands derived from p-tert-butyl calix [4]avene", 1996. .   
Sabbatani et al, J. Chem. Soc. Chem. Commun. pp. 878-879,
Encapsulation of Lanthanide Ions in Calixarene Receptors. A
Strongly Luminescent terbium 3t complex, 1990. .   
Chang et al, J. Chem. Soc. Perkin Transl, pp. 211-214, "New
Metal Cation--Selective Ionophores Derived from Calixarenes.
Their Synthesis and Ion-Binding Properties", 1986. .   
Dozol et al, Value Adding Solvent Extraction, [Pap. ISec '96],
vol. 2, pp. 1333-1338, "Extraction and Transport of Radioactive
Cations through S. C.M.S with functionalized Calixarenes", 1996.
.   
Seangproserakij, J. Org. Chem, 1994, 59, pp. 1741-1744, "Schoff
Base p-tert-butylcalix[4]arenes. Synthesis and Metal Ion
Complexation", 1994. .   
Hampton et al, Inorganic Chem, 36, pp. 2956-2959, "Selective
Binding of Trivalent Metals by Hexahomotrioxacalix[3]arene
Macromolecules: Determination of Metal binding Constants and
metal Transport Studies", 1997. .   
Harrowfield et al, J. Chem. Soc. Dalton Trans, pp. 976-985,
"Actinide complexes of the calixarenes. Part I--Synthesis and
crystal structures of bis(homo-oxa)-p-tert-betycalix[4]arene and
it uranyl ion complex", 1991..

**Description**

**TECHNICAL FIELD**

The invention pertains to compounds for binding lanthanide ions
and actinide ions. The invention further pertains to compounds
for binding radionuclides, and to methods of making radionuclide
complexes. Also, the invention pertains to methods of extracting
radionuclides. Additionally, the invention pertains to methods
of delivering radionuclides to target locations.

**BACKGROUND OF THE INVENTION**

Lanthanide elements and actinide elements have a number of
industrial and medicinal uses. For purposes of interpreting this
document and the claims that follow, the term "lanthanide
element" is defined to encompass the elements La, Ce, Pr, Nd,
Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, and the term
"actinide element" is defined to encompass the elements Ac, Th,
Pa, U, Np, Pu, Am, Cm, Bk, Cf, Es, Fm, Md, No, Lr, Rf, and Ha.

The above-listed lanthanide and actinide elements can be used,
for example, as imaging agents. For instance, the elements Tb
and Eu are characterized by fluorescence and luminescence, and
can be used as probes in biological systems. Yb also has
spectroscopic characteristics that enable it to be a useful
probe in biological systems.

A difficulty in utilizing the lanthanide or actinide elements
as probes in biological systems is in localizing the elements to
specific areas of a biological system which are to be probed.
Accordingly, it would be desirable to bind lanthanide or
actinide elements to a transport compound which would
specifically transport the elements to a localized region of a
biological system.

Another use of lanthanide and actinide ions is as cell toxicity
agents. For example, .sup.225 Ac is a radioactive element which
decays successively to

Bi-209 by emission of four alpha particles. Alpha particles are
lethal to cells when they traverse cell nuclei in close
proximity to the radioactive source. Accordingly, .sup.225 Ac
has utility for cancer treatment. A difficulty in utilizing
.sup.225 Ac for cancer treatment is to localize the .sup.225 Ac
within close proximity to cancer cells. Accordingly, it would be
desirable to develop a transport compound that would
specifically transport .sup.225 Ac to cancer cells in a
biological system.

In recent years there has been an increased interest in the
development of monoclonal antibodies that specifically target
cancer cells and tumors. It is thought that such antibodies can
be labeled with radionuclides and utilized to transport the
radionuclides to cancer cells and tumors for utilization in
radioimmunodiagnosis and radioimmunotherapy of cancer. The
success of such approaches depends on development of
bifunctional complexing agents that can bind a radionuclide
strongly and selectively, and that can be further linked to
antibodies. Accordingly, it would be desirable to develop such
bifunctional complexing agents.

A recently discovered class of compounds known as calixarenes,
or "molecular baskets", show potential for being able to tightly
and selectively bind a number of different elements. Calixarenes
are cyclic oligomers made up of phenolic units meta-linked by
methylene bridges and possessing bowl-shaped cavities. To
specify a size of a calixarene, one intercalates between
brackets a number that represents the number of phenolic units
constituting calixarene. Four formulaic representations of a
prior art calix[4]arene are illustrated in FIG. 1 as "A", "B",
"C" and "D". Each formulaic representation has several R-groups.
The R-groups represent alkyl groups, such as t-butyl groups. In
the formulaic representation labeled "C", it shown that a
calixarene can be thought of as a compound containing an upper
rim 10 and a lower rim 12. A plurality of hydroxyl groups of the
calixarene are attached to lower rim 12.

Calixarenes are relatively easy to synthesize. For example,
many calixarenes can be synthesized by a one-pot base-induced
condensation of p-substituted phenol and formaldehyde.

**SUMMARY OF THE INVENTION**

In one aspect, the invention includes a compound which has a
calix[n]arene group, wherein n is an integer greater than 3. The
calix[n]arene group comprises an upper rim and a lower rim. The
compound further has at least one ionizable group attached to
the lower rim, and an ion selected from the group consisting of
lanthanide and actinide elements bound to the ionizable group.

In another aspect, the invention includes a method of making a
radionuclide complexing compound. A calix[n]arene compound is
provided, wherein n is an integer greater than 3. The
calix[n]arene compound comprises at least one phenolic hydroxyl
group. The hydroxyl group is converted to an ester, and the
ester is converted to an acid. A radionuclide is provided to be
bound to the acid.

In yet another aspect, the invention includes a method of
extracting a radionuclide. A sample comprising a radionuclide is
provided. A calix[n]arene compound is provided in contact with
the sample, wherein n is an integer greater than 3. Radionuclide
is extracted from the sample and into the calix[n]arene
compound.

In yet another aspect, the invention includes a method of
delivering a radionuclide to a target location. A calix[n]arene
compound is provided, wherein n is an integer greater than 3.
The calix[n]arene compound includes at least one ionizable
group. A radionuclide is bound to the calix[n]arene compound. An
antibody specific for a material found at the target location is
attached to the calix[n]arene compound.

**BRIEF DESCRIPTION OF THE DRAWINGS**

Preferred embodiments of the invention are described below with
reference to the following accompanying drawings.

**FIG. 1** illustrates four formulaic representations of a
prior art calix[4]arene.

**FIG. 2** illustrates two methods of synthesizing compounds
of the present invention.

**FIG. 3** illustrates a third method of synthesizing
compounds of the present invention.

**FIG. 4** illustrates a fourth method of synthesizing
compounds of the present invention.

**FIG. 5** illustrates a first series of methods of linking
antibodies to compounds of the present invention.

**FIG. 6** illustrates a second series of methods of linking
antibodies to compounds of the present invention.

**FIGS. 7A and B** illustrate a third series of methods of
linking antibodies to compounds of the present invention.

**FIG. 8** illustrates a generalized reaction scheme for
attaching proteins to compounds of the present invention.

**FIGS. 9A and B** illustrate a series of methods for
linking antibodies and water solubilization groups with
compounds of the present invention.

**FIGS. 10A and B** illustrate another series of methods for
linking antibodies and water solubilization groups to compounds
of the present invention.

**FIG. 11** shows a graph comparing pH dependence of Ac
extraction for a pair of compounds of the present invention.

**FIG. 12** shows a graph comparing concentration dependence
of Ac extraction for a pair of compounds of the present
invention.

**FIG. 13** shows a graph comparing Ac extraction in
competition with EDTA for a pair of compounds of the present
invention.

**FIG. 14** illustrates a decay series for .sup.225 Ac.

**DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS**

This disclosure of the invention is submitted in furtherance of
the constitutional purposes of the U.S. Patent Laws "to promote
the progress of science and useful arts" (Article 1, Section 8).

In a particular aspect, the invention encompasses compounds
comprising calix[n]arene groups having at least one ionizable
group attached to a lower rim 12 (shown in FIG. 1) of the
calix[n]arene group, and having an ion selected from the group
consisting of lanthanide and actinide elements bound to the
ionizable group. The n in calix[n]arene preferably comprises an
integer greater than 3 and less than 7. The ion can comprise,
for example, Ac.sup.3+, Eu.sup.2+, Tb.sup.4+, or Yb.sup.2+.

The ionizable group attached to the calix[n]arene can comprise,
for example, one or more functional groups selected from the
group consisting of carboxylic acid and hydroxamic acid. Methods
for attaching carboxylic acid or hydroxamic acid to a lower rim
12 (shown in FIG. 1) of a calix[n]arene are described with
reference to FIGS. 2-4. Referring first to FIG. 2, a synthesis
starts with a calix[n]arene compound "E". Compound "E" comprises
n aryl rings, wherein n is an integer greater than 3 and less
than 7. For instance, n can be 4 or 6. Compound "E" further
comprises n R-groups. The R-groups influence the solubility of
compound "E" in various solvents. If the solvents are organic,
the R-groups can include alkyl groups such as t-butyl, and can
include H. If the solvent is water, the R-groups are preferably
selected from a group consisting of --SO.sub.3 H, --SO.sub.2
N(CH.sub.2 CH.sub.2 OH).sub.2, --N.sup.+ R.sub.3,
polyethyleneoxy chains, --SO.sub.2 NHCH.sub.2 C(O)N(CH.sub.2
CH.sub.2 OH).sub.3, --PO.sub.3.sup.-, and other polar groups, to
make compound "E" water soluble.

Compound "E" is reacted with BrCH.sub.2 COOEt and sodium
hydride in tetrahydrofuran (THF) to convert one or more phenolic
hydroxyl groups of "E" into esters and to thereby form "F". More
specifically, "F" is formed as follows. To a stirred solution of
"E" (1 mmol) in dry THF (50 mL) is added sodium hydride (0.2 g,
ca. 10 mmol) followed by ethyl bromoacetate (1.7 g, 10 mmol).
The reaction mixture is refluxed under nitrogen overnight.
Subsequently, the solvent is removed under reduced pressure to
yield "F".

Compound "F" is reacted in sodium hydroxide, ethanol and water,
followed by neutralization with HCl, to convert the esters to
carboxylic acids and to thereby form "G". More specifically, "F"
is converted to "G" as follows. To "F" (1 mmol in 30 ml of
ethanol) is added 3N NaOH (20 ml), and the resulting mixture is
refluxed for 24 hours. Most of the ethanol is then removed under
reduced pressure to form a reduced solution. An excess of 2N HCl
is added to the reduced solution to precipitate a white solid
("G"). The crude white solid is extracted with chloroform to
remove inorganic salts. The resulting residue is recrystallized
from ethanol-H.sub.2 O.

Compound "G" can be combined with a lanthanide or actinide ion
to bind the ion with compound "G". Alternatively, compound "G"
can be further reacted via the scheme in FIG. 2 to form a
hydroxamic acid from the carboxylic acid. Specifically, compound
"G" is reacted with (COCl).sub.2 to form acid chloride
derivative "H". Compound "H" is then reacted with C.sub.6
H.sub.5 CH.sub.2 ONH.sub.2 to form compound "I". Subsequently,
compound "I" is reacted with H.sub.2 using Pd--C as a catalyst
to form the hydroxamic acid derivative "J". Alternatively,
compound "J" can be produced by a one-pot reaction from compound
"F" and hydroxylamine in a relatively low yield. Compound "J"
can be combined with a lanthanide or actinide ion to bind the
ion.

It is noted that a degree of derivatization of the
calix[n]arenes of the present invention can be controlled by the
basicity, amount of ethyl bromoacetate, and amount of different
bases. Thus, compound "G" can comprise numerous partially
derivatized and fully derivatized calix[n]arene carboxylic acid
derivatives, including calix[4]arene-monocarboxylic acid,
calix[4]arene-dicarboxylic acid, calix[4]arene-tricarboxylic
acid, calix[4]arene-tetracarboxylic acid,
calix[6]arene-monocarboxylic acid, calix[6]arene-dicarboxylic
acid, calix[6]arene-tricarboxylic acid,
calix[6]arene-tetracarboxylic acid,
calix[6]arene-pentacarboxylic acid, and
calix[6]arene-hexacarboxylic acid. Further, compound "J" can
comprise numerous partially derivatized and fully derivatized
calix[n]arene hydroxamic acid derivatives, including
calix[4]arene-monohydroxamic acid, calix[4]arene-dihydroxamic
acid, calix[4]arene-trihydroxamic acid,
calix[4]arene-tetrahydroxamic acid, calix[6]arene-monohydroxamic
acid, calix[6]arene-dihydroxamic acid,
calix[6]arene-trihydroxamic acid, calix[6]arene-tetrahydroxamic
acid, calix[6]arene-pentahydroxamic acid and
calix[6]arene-hexahydroxamic acid.

Alternate synthesis routes for forming hydroxamic acid
derivatives and carboxylic acid derivatives of calix[n]arenes
are illustrated in FIG. 3. The reaction sequence of FIG. 3
starts with compound "F" of FIG. 2. Compound "F" is reacted with
CF.sub.3 COOH to form compound "K". Compound "K" is then reacted
with (COCl).sub.2 to form compound "L". Subsequently, compound
"L" is reacted with R'R"NH to form "M". The R'-group comprises
methyl or ethyl, and the R"-group comprises methyl or ethyl. The
amide groups (such as CONR'R") generally have higher metal
affinity than corresponding aryl esters. Compound "M" is reacted
with sodium hydroxide in ethanol and water, followed by
neutralization with hydrochloric acid, to form compound "N".
Compound "N" is a carboxylic acid derivative of a calix[n]arene
which can subsequently be bound to a lanthanide ion or an
actinide ion. Alternatively, compound "N" can be reacted with
(COCl).sub.2, followed by reaction with C.sub.6 H.sub.5 CH.sub.2
ONH.sub.2, followed by reaction with hydrogen and Pd--C to form
compound "O". Compound "O" is a hydroxamic acid derivative of a
calix[n]arene which can subsequently be bound to a lanthanide
ion or an actinide ion.

Although the reaction sequence of FIG. 3 is illustrated for a
calix[4]arene, it is to be understood that the reaction sequence
could also apply to other calix[n]arenes.

Another reaction sequence for forming hydroxamic acid
derivatives and carboxylic acid derivatives of calix[n]arenes is
illustrated in FIG. 4. The reaction sequence of FIG. 4 starts
with compound "F.sub.1 ", which is similar to compound "F" of
FIG. 2. Compound "F.sub.1 " is reacted with ClCH.sub.2
CONEt.sub.2, K.sub.2 CO.sub.3 and NaI, in THF to form compound
"P". Compound "P" is then reacted with Me.sub.4 NOH, EtOH and
water, followed by neutralization with hydrochloric acid, to
form compound "Q". Compound "Q" is a carboxylic acid derivative
of a calix[n]arene which can then be bound to a lanthanide or
actinide ion. Alternatively, compound "Q" can be reacted with
(COCl).sub.2, followed by reaction with C.sub.6 H.sub.5 CH.sub.2
ONH.sub.2, and followed by reaction with H.sub.2 and Pd--C to
form compound "R". Compound "R" is a hydroxamic acid derivative
of a calix[n]arene can subsequently be bound to a lanthanide ion
or an actinide ion.

The derivatized calix[n]arene compounds "G", "J", "N", "O",
"Q", and "R" can be utilized for a number of applications. For
example, the compounds can be utilized to selectively extract
radionuclides from solutions comprising such radionuclides, such
as radioactive waste. For instance, a calix[4]arene-dicarboxylic
acid can be utilized to selectively extract Ac.sup.3+ from
samples comprising Ac.sup.3+. After extraction of the
radionuclide from the samples, the Ac.sup.3+
-calix[4]arene-dicarboxylic acid complex can be removed from the
samples to clean the samples of radioactivity. The samples are
then non-radioactive and can be disposed of by relatively
low-cost procedures, rather than the high-cost procedures
normally associated with radioactive waste disposal.

Another example use of the calix[n]arene compounds of the
present invention is to deliver radionuclides to specific target
locations. To utilize the compounds for such delivery of
radionuclides, the compounds can be first joined to one or more
chemicals specific to a target location. A class of chemicals
known to have particular targeting abilities are antibodies. For
instance, the monoclonal antibody referred to as B1-anti-CD20
(produced by Coulter Immunology, Inc.) is known to be specific
for tumor cells.

As antibodies are proteins, the calix[n]arene compounds of the
present invention can be linked to antibodies using conventional
protein linking functional groups. Preferably, functional groups
for linking proteins to the calix[n]arene compounds of the
present invention are provided on upper rim 10 (shown in FIG. 1)
of the calix[n]arene compounds. Example methods for forming such
functional groups on an upper rim of a calix[n]arene compound
are described with reference to FIGS. 5-7.

Referring to FIG. 5, an amine linking group is formed on an
upper rim of a calix[n]arene compound derivatized with
tetracarboxylic acid or tetrahydroxamic acid on its lower rim.
The synthesis shown in FIG. 5 begins with compound "F" of FIG.
2. Compound "F" is reacted with nitric acid to form compound
"S". Compound "S" is reacted first with sodium hydroxide in
ethanol and water, and subsequently with hydrochloric acid to
form the calix[4]arene-tetracarboxylic acid derivative "T".
Compound "T" can then be reacted by either of two alternative
synthetic routes to form either the tetracarboxylic acid
derivative "V" or the tetrahydroxamic acid derivative "X.
Referring first to the synthesis of "V", compound "T" is reacted
with SnCl.sub.2 in ethanol to form "U". Compound "U" comprises
an amine group. The amine group of "U" is reacted with a
carboxylic acid group of a protein, such as an antibody, to form
"V". Proteins contain carboxylic acid groups at their C
terminus, as well as at side chains of various amino acids.
Methods of forming peptide bonds between amine groups and
carboxylic acid groups are known to persons of ordinary skill in
the art. The calix[n]arene compound "U" can be bound to a
radionuclide before attaching the compound to an antibody to
form "V". Alternatively, "V" can be formed from "U" which is not
bound to a radionuclide, and "V" can be subsequently bound to a
radionuclide.

Referring next to the synthesis of compound "X", "T" is reacted
with (COCl).sub.2, followed by C.sub.6 H.sub.5 CH.sub.2
ONH.sub.2, followed by H.sub.2 and Pd--C to form compound "W".
Compound "W" is then reacted first with SnCl.sub.2 in ethanol,
and subsequently with a carboxylic acid group of an antibody to
form compound "X". The calix[n]arene compound "W" can be bound
to a radionuclide before attaching the compound to an antibody
to form "X". Alternatively, "X" can be formed from "W" which is
not bound to a radionuclide, and "X" can be subsequently bound
to a radionuclide.

Referring to FIG. 6, an alternate method of attaching an
antibody to a calix[4]arene-tetracarboxylic acid or
calix[4]arene-tetrahydroxamic acid is shown. The reaction scheme
of FIG. 6 starts with compound "F" from FIG. 2, which is reacted
with N-bromosuccinimide (NBS) to form the brominated

compound "Y". Compound "Y" is then reacted with sodium
hydroxide in ethanol and water, followed by neutralization with
hydrochloric acid, to form "Z". Compound "Z" can then be reacted
directly with an antibody to form the compound "AA".
Alternatively, compound "Z" can be converted to a hydroxamic
acid derivative "AB" prior to reaction with an antibody to form
compound "AC". In reacting either compound "Z" or compound "AB"
with an antibody, a bromine is displaced by an amino group of
the antibody. Antibodies have amino groups at their N-terminus,
as well as at the side chains of various amino acids. Methods of
displacing bromine with amino groups are known to persons of
ordinary skill in the art.

Referring to FIG. 7, another method for attaching an antibody
to a calix[4]arene-tetracarboxylic acid or
calix[4]arene-tetrahydroxamic acid is shown. The reaction scheme
of FIG. 7 starts with a calix[4]arene compound "BA". Compound
"BA" is converted to a monoallyl ether derivative (compound
"BB") by reacting equivalent moles of "BA" and allyl bromide in
the presence of a very weak base CsF. Claisen rearrangement of
"BB" in refluxing N,N-dimethylaniline leads to
mono-2-propenylcalix[4]arene (compound "BC"). Subsequent
isomerization of the double bond with tBuOK converts "BC" to
"BD". Ozonolysis of "BD" in CHCl.sub.3 forms
mono-carboxaldehyde-calix[4]arene (compound "AD"). Compound "AD"
is reacted with HOCH.sub.2 CH.sub.2 OH and p-CH.sub.3 C.sub.6
H.sub.4 SO.sub.3 to form compound "AE", which is then reacted
with BrCH.sub.2 CO.sub.2 Et, and sodium hydride in THF to form
"AF". Compound "AF" is reacted with sodium hydroxide in ethanol
and water, and subsequently neutralized with hydrochloric acid,
to form "AG". Compound "AG" can be reacted with an antibody to
form calix[4]arene-tetracarboxylic acid bound to the antibody
(compound "AH"). Alternatively, compound "AG" can be reacted
with (COCl).sub.2, followed by reaction with C.sub.6 H.sub.5
CH.sub.2 ONH.sub.2, followed by reaction with hydrogen and Pd--C
to form the tetrahydroxamic acid derivative "AI". Compound "AI"
can then be reacted with an antibody to attach the antibody to
the calix[4]arene-tetrahydroxamic acid and form "AJ". Regardless
of which of the FIG. 7 reaction routes is chosen, an amino group
of an antibody will react with an aldehyde of a calix[4]arene
compound. Methods for reacting amino groups of proteins with
aldehydes are known to persons of ordinary skill in the art.

In preferred aspects of the present invention, water
solubilization groups are bound to calixarene compounds of the
present invention to increase solubility of the compounds in
aqueous solutions. Suitable water solubilization functional
groups include, for example, sulfonates, nitrates, carboxylates,
and ammonium ions. Water solubility of calixarene compounds of
the present invention can be particularly important in
applications wherein the compounds are bound to proteins (such
as, for example, antibodies). If the calixarene compounds are
insoluble, this can cause precipitation or aggregation of
proteins associated with the compounds.

Some methods of binding proteins to calixarene compounds were
described above with reference to FIGS. 5-7. Additional methods
are described below with reference to FIGS. 8-10. Referring
first to FIG. 8, such shows a general reaction scheme wherein a
calixarene molecule "BQ" is provided to have a water
solubilization group Q on its upper rim (10 of FIG. 1) and a
pair of chelation groups Z on its lower rim (12 of FIG. 1).
Chelation groups Z can comprise, for example, carboxylic acid
and/or hydroxamic acid. It is to be understood that compound
"BQ" is merely an exemplary compound. For instance, in other
embodiments compound "BQ" could comprise more than one water
solubilization group Q, and from one to four chelation groups Z.

In addition to the water solubilization group Q on the upper
rim, compound "BQ" also comprises a component X on the upper
rim. Component X will ultimately be utilized for attaching a
protein to the calixarene of compound "BQ". An initial reaction
is to convert component X to a functional group Y, and to
thereby convert compound "BQ" to the illustrated compound "BR".
Functional group Y is chosen to be either directly reactive with
a protein, or to be reactive with a cross-linking reagent.

After the initial reaction, compound "BR" can proceed through
one of two illustrated reaction pathways for linking a protein
to the calixarene. A first reaction pathway (illustrated as
pathway "A" in FIG. 8) comprises reacting Y reacted with a
protein to form the compound "BS". Suitable functional groups Y
for reaction with proteins are described above with reference to
FIGS. 5-7. A second reaction pathway (illustrated as pathway "B"
in FIG. 8) comprises initial linking of functional group Y with
a cross-linking reagent, and subsequent reaction of the
cross-linking reagent with a protein. More specifically,
compound "BR" is reacted with a cross-linking reagent to form a
reactive functional group Y' attached to the calixarene and to
thereby form the molecule "BT". Y' is then reacted with a
functional group on a protein to form the molecule "BU".

In the reaction sequences shown in FIG. 8, both the water
solubilization group Q and the protein reactive group Y (or Y')
are attached to an upper rim (10 of FIG. 1) of a calixarene
compound. Such is a preferred orientation, as such can avoid
interference of water solubilization group Q with chelating
activity of chelation groups Z. A difficulty in providing water
solubilization group Q at the top of a calixarene structure is
that such can enable rotation of an aryl ring of a calixarene
molecule about one of the bridging methylenes that connects the
aryl ring with other aryl rings of the molecule. Typically,
large, bulky groups (such as tertiary butyl groups) are provided
on the upper rim of calixarene structures to restrict aryl
groups from rotating about bridging methylenes. However, it is
found that in methods of the present invention, provision of
metal chelation structures at the bottoms (i.e., on the lower
rim) of calixarene compounds can block rotation of aryl groups
about bridging methylene groups. Accordingly, it is generally
preferred to provide chelating groups on calixarene compounds of
the present invention relatively early in synthetic reaction
sequences for forming calixarene compounds of the present
invention. The early incorporation of chelating groups Z onto
calixarene compounds of the present invention may lead to
difficulties in later steps of synthesis of calixarene compounds
of the present invention, as the chelating functional groups may
be reactive with components utilized in the later sequence
steps. However, such difficulties can be overcome by protecting
and de-protecting the chelating functional groups.

The functional group Y utilized in reaction pathway "A" (i.e.,
the group Y utilized for direct reaction with a protein) can
comprise, for example, an activated carboxylate ester for
reaction with amine groups on a protein. Exemplary activated
carboxylate esters include, N-hydroxysuccinimidyl ester,
N-hydroxyphthalimide esters, phenyl ester, p-nitrophenyl ester,
tetrafluorophenyl ester, and pentafluorophenyl ester.
Alternatively, Y can be a sulfhydryl reactive moiety, such as,
for example, maleimides, alpha-halo acids, benzyl halides, and
alkyl halides. In yet other alternative embodiments, Y can be
reactive with oxidized carbohydrate or amino acid groups on a
protein. In such alternative embodiments, Y can be an aldehyde
or ketone reactive moiety, such as, for example, amines (which
can be obtained through, for example, reductive amination) alkyl
hydrazines, aryl hydrazines, acyl hydrazines, and alkoxylamines.
In yet another alternative embodiment, Y can be reactive with
carboxylates on a protein and can comprise, for example, an
amine (wherein the conjugation can be facilitated by, for
example, the use of a water solubilized carbodiimide).

In the reaction pathway "B" of FIG. 8, Y can be, for example,
an amine group, sulfhydryl group, or hydrazine group.
Utilization of a cross-linking reagent (pathway "B") can be
preferred over direct reaction of a calixarene with a protein
(pathway "A"), in that the cross-linking reagent can function as
a spacer between a protein and the calixarene to alleviate
steric interactions that could interfere with the calixarene's
utilization in chelation processes. The cross-linking reagent
attached to "Y" can be commercially or synthetically available,
and can be homobifunctional or heterobifunctional. With
homobifunctional cross-linking reagents, there are two identical
reactive moieties on each end. A large excess of the
homobifunctional cross-linking reagent must generally be used to
avoid cross-linking between calixarenes. Homobifunctional
cross-linking reagents include, but are not limited to,
bismaleimidohexane (which is reactive with sulfhydryl groups),
disuccinimidyl glutarate (which is reactive with amines),
disuccinimidyl tartrate (reactive with amines), and dimethyl
adipimidate (reactive with amines).

Heterobifunctional cross-linking reagents comprise two
different reactive functionalities. Accordingly, selective
reaction with "Y" can be achieved without cross-linking two
calixarene moieties. Heterobifunctional cross-linking reagents
are generally preferred. Exemplary heterobifunctional
cross-linking reagents include molecules reactive with amines
and sulfhydryl groups, such as, for example,
N-maleimidobutyrloxysuccinimide ester and
m-maleimidobenzoyl-N-hydroxysuccinimide ester.

Exemplary methods for attaching water solubilization groups and
proteins to calixarene compounds of the present invention are
shown in FIGS. 9 and 10. Referring first to FIGS. 9A and 9B,
t-butylcalix[4]arene (compound "CA") is reacted with AlCl.sub.3,
phenol and toluene to convert "CA" (through Lewis acid catalyzed
de-tert-butylation) to calix[4]arene (compound "CB"). The
calix[4]arene is reacted with benzoyl chloride in pyridine to
form 25, 26, 27-tribenzoyloxy-28-hydroxycalix[4]arene (compound
"CC"). Compound "CC" is reacted with Br.sub.2 in CH.sub.2
Cl.sub.2 to form the illustrated compound "CD". Compound "CD" is
reacted with NaOH in THF--EtOH--H.sub.2 O to form the compound
"CE". Compound "CE" is converted to cyanocalix[4]arene (compound
"CF") with cuprous cyanide in N-methylpyrrolidinone under
Rosenmund-von-Braun conditions. Compound "CF" is esterified by
reaction with bromacetyl acetate using NaH as a base and THF as
solvent to form compound "CG". Compound "CG" is reacted with
ClSO.sub.3 H in CH.sub.2 Cl.sub.2 to form compound CH, which is
reacted with NH(CH.sub.2 CH.sub.2 OH).sub.2 in CHCl.sub.3 to
form the compound "CI" having a water solubilization group bound
to its upper rim. Compound "CI" is reacted with Me.sub.4 NOH,
THF--H.sub.2 O to hydrolyze the esters and form compound "CJ".
Compound "CJ" is reacted with NaBH.sub.4 and CoCl.sub.2 to form
the compound "CK". Compound "CK" can then be reacted with a
protein (such as an antibody) to bind the protein and form the
compound "CL".

Another process for forming a water solubilization group and a
protein on an upper rim of a calixarene compound of the present
invention is described with reference to FIGS. 10A and 10B. A
starting material of t-butylcalix[4]arene (compound "DA") is
reacted with benzoyl chloride utilizing 1-methylimidazole as a
base to form a tribenzoylated derivative (compound "DB").
Compound "DB" is reacted with AlCl.sub.3, phenol and toluene.
Such results in Lewis acid catalyzed de-tert-butylation to form
compound "DC". It is noted that the de-tert-butylation only
occurs at the para position of the phenol hydroxy group, and
that the para positions of the phenoxy ethers remain untouched.
The benzoyl groups are de-protected by hydrolysis utilizing NaOH
in EtOH--H.sub.2 O to form compound "DD". Compound "DD" is then
further derivatized by a chlormethylation procedure utilizing
ClCH.sub.2 OC.sub.8 H.sub.17 and SnCl.sub.4 in CH.sub.2 Cl.sub.2
to form compound "DE". Compound "DE" is reacted with NaCN in
DMSO to form compound "DF". The remaining t-butyl groups of
compound "DF" are removed using AlCl.sub.3 as a Lewis acid
catalyst in phenol and toluene to form the compound "DG".
Compound "DG" is reacted with BrCH.sub.2 COOEt and NaH in THF to
form compound "DH". Compound "DH" is reacted with ClSO.sub.3 H
in CH.sub.2 Cl.sub.2 to form compound "DI", which is then
reacted with NH(CH.sub.2 CH.sub.2 OH).sub.2 in CHCl.sub.3 to
form compound "DJ". Compound "DJ" is reacted with Me.sub.4 NOH
in THF--H.sub.2 O to form compound "DK", and compound "DK" is
reacted with NaBH.sub.4 and CoCl.sub.2 to form compound "DL".
Compound "DL" can then be attached to a protein (such as an
antibody) to form compound "DM".

Competition experiments have been performed utilizing
t-butyl-calix[4]arene-tetracarboxylic acid and
t-butyl-calix[6]arene-hexacarboxylic acid. The experiments
indicate that both t-butyl calix[4]arene-tetracarboxylic acid
and t-butyl-calix[6]arene-hexacarboxylic acid are good
ionophores for coordination of Ac.sup.3+ under neutral or weakly
acidic conditions. Specifically, two phase solvent extraction
studies showed high selectivity of calix[4]arene-tetracarboxylic
acid and calix[6]arene-hexacarboxylic acid for Ac.sup.3+ over
alkaline, alkaline earth, and zinc metal ions under neutral and
weakly acidic conditions. The two phase solvent extraction
experiments were carried out between water (1.5 mL, [.sup.225
Ac]=10.sup.-3 mM) and chloroform (1.5 mL, [ionophore]=2 mM). The
mixture was shaken for 30 minutes at 25.degree. C. This time
period was confirmed as being sufficient to achieve equilibrium
within the mixture. The distribution ratio D ([Ac.sup.3+ ] in
the organic phase/[Ac.sup.3+ ] in the aqueous phase) was
measured with .gamma.-ray spectrometry. Extractability (Ex %)
was calculated as D/(1+D). FIG. 11 illustrates Ex % of Ac.sup.3+
with calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid plotted against a pH of the
aqueous phase. For calix[4]arene-tetracarboxylic acid, Ex %
becomes appreciable at pH 2.0 and reaches a plateau at about pH
4.0, giving nearly 100% extractability. The Ex % decreases
sharply at pH greater than 7.3. When pH reaches 8.0, only about
40% of Ac.sup.3+ is extracted. The Ex % for
calix[6]arene-hexacarboxylic acid shows a similar pH dependence.
The Ex % increases from pH 1.5, reaches saturation at a pH of
about 3.0, and decreases sharply after pH of about 7.5. The
decrease in Ex % at higher pH can be explained by the formation
of Ac(OH).sup.2+ species, which are probably too large to enter
the rigid preorganized calixarene cavities.

Referring to FIG. 12, a plot of log(D) versus log[L] for the
extraction of Ac.sup.3+ by calix[4]arene-tetracarboxylic acid
and calix[6]arene-hexacarboxylic acid at pH 6 is illustrated.
[L] is the concentration of ligand, with ligand being either
calix[4]arene-tetracarboxylic acid or
calix[6]arene-hexacarboxylic acid. There is a linear
relationship between log[L] and log(D) for both
calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid. The slopes of log(D) vs.
log[L] for both calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid are roughly equal to 1.
Specifically, the data of the first series fits the equation
y=-1.06x+5.114, with R.sup.2 =0.9991, and the data of the second
series fits the equation y=-1.0467x+4.362, with R.sup.2 =0.9991.
Such slopes approximately equal to 1 indicate that both
calix[4]pg,25 arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid form 1:1 complexes with
Ac.sup.3+ at pH 6.

As .sup.225 Ac is radioactive, it is impossible to get the
stability constant of the .sup.225 Ac complex through common
spectroscopic or potentiometric titration methods. Accordingly,
a competition extraction method was utilized to ascertain
relative extraction constants of Ac.sup.3+ by
calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid with respect to the water
soluble ligand EDTA (ethylenediaminetetraacetic acid). The
competition experiment was as follows. First, .sup.225 Ac.sup.3+
(in water at pH 7) was extracted into a chloroform phase
containing calix[4]arene-tetracarboxylic acid or
calix[6]arene-hexacarboxylic acid. The organic base was then
back-extracted with an aqueous phase containing EDTA at pH 7. A
distribution ratio D was calculated as [AcLH].sub.org
/[AcEDTA].sub.Aq, where L is either
calix[4]arene-tetracarboxylic acid or
calix[6]arene-hexacarboxylic acid, and where LH is a protonated
form of either calix[4]arene-tetracarboxylic acid or
calix[6]arene-hexacarboxylic acid. ##EQU1##

It is assumed that neither EDTA.sup.4- and AcEDTA.sup.- is
soluble in a chloroform phase. The solubility of the HL.sup.3-
and AcLH in the aqueous phase is neglected. A plot of log(D)
versus log[EDTA.sup.4- ]/[HL.sup.3- ]

is shown in FIG. 13. The plot has straight line slopes for both
ligands of about 1, indicating that the above-described
assumptions are good. (Specifically, the data of the first
series fits the equation y=-1.0411x+0.0472, with R.sup.2
=0.9981, and the data of the second series fits the equation
y=-1.1317x+0.7616, with R.sup.2 =0.9925.) From the intercepts of
the slopes in FIG. 13, the extraction constants of the ligands
calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid are determined relative to
that of EDTA. Calix[4]arene-tetracarboxylic acid is determined
to have a K.sub.2 equal to 1.11 K.sub.1, where K.sub.1 is the
extraction constant of Ac with EDTA.
Calix[6]arene-hexacarboxylic acid is determined to have a
K.sub.2 equal to 5.75 K.sub.1.

It was also investigated whether the Ac.sup.3+ complexes with
calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid were stable in the presence of
high concentrations of alkaline, alkaline earth, and zinc metal
ions. Aliquots of an organic phase containing the .sup.225 Ac
complexes were back-extracted with an aqueous solution
containing a mixture of 10 mM each of Ca.sup.2+, Mg.sup.2+,
Na.sup.+, K.sup.+, and Zn.sup.2+ at pH 7.0. After shaking for
five hours, calix[4]arene-tetracarboxylic acid shows no
measurable loss of Ac.sup.3+ from the organic phase to the
aqueous phase. Further, calix[6]arene-hexacarboxylic acid shows
a loss of only about 5% of Ac.sup.3+ from the organic phase to
the aqueous phase. The selective extraction of the trivalent
Ac.sup.3+ over the monovalent ions and divalent ions by the
ligands calix[4]arene-tetracarboxylic acid and
calix[6]arene-hexacarboxylic acid may be related to the high
charge density of the Ac.sup.3+ ion. The slightly poorer
selectivity for Ac.sup.3+ of calix[6]arene-hexacarboxylic acid
relative to calix[4]arene-tetracarboxylic acid may be due to the
calix[4]arene having a more rigid cavity than the larger cavity
of calix[6]arene. Also, as the calix[6]arene-hexacarboxylic acid
is more acidic than the calix[4]arene-tetracarboxylic acid, it
can coordinate with alkaline earth metal ions at lower pH
values.

The above experiments indicate that the
calix[n]arene-carboxylic acids of the present invention can bind
and retain Ac.sup.3+ at physiological pHs. Further, the
experiments indicate that calix[n]arene-carboxylic acids of the
present invention can bind and retain Ac.sup.3+ in environments
containing a number of ions and salts, such as in vivo in
biological systems. Accordingly, the calix[n]arene-carboxylic
acids of the present invention are well suited for in vivo
delivery of Ac.sup.3+ to target destinations, such as cancer
cells. The above experiments also suggest that calix[n]arene
compounds derivatized with other ionizable groups besides
carboxylic acids, such as, for example, hydroxamic acids, can
also selectively bind Ac.sup.3+ under physiological conditions.

For treatments of cancer, .sup.225 Ac is a particularly
effective radionuclide because .sup.225 Ac generates alpha
particles during its decay series to .sup.209 Bi(stable). Alpha
particles are generally more lethal to cells than beta particles
(electrons), X-rays, or gamma rays generated by radioactive
processes, and so are preferred particles for killing cancer
cells. A decay scheme for Ac-225 is shown in FIG. 14. The decay
scheme shows that .sup.225 Ac generates four alpha particles
during its decay to .sup.209 Bi.

Ac-225 has an optimum physical half life for in vivo treatment
of cancer. Specifically, the physical half life of Ac-225 is
about 10 days. Recent studies indicate that a relatively long
physical half life (four to 12 days) of an alpha emitter is most
desirable for in vivo cancer treatment. Specifically, recent
dosimetry modeling by Rao and Howell showed that alpha emitters
were preferable to beta emitters for therapy effectiveness, and
that the optimum physical half life of the radionuclide is one
to three times the biological retention half-time of a
radiolabeled antibody in a tumor. (See, Rao and Howell,
Time-Dose Fractionation in Radioimmunotherapy: Implications to
Selection of Radionuclides, J. Nucl. Med. 34(5): 105 p (1993):
and Rao and Howell, Time-Dose Fractionation in
Radioimmunotherapy: Implications for Selection Radionuclides, J.
Nucl. Med. 34: 1801-1810 (1993).) The pharmacokinetics of
continuous protein uptake in some targeted solid tumors extend
over periods of time and the biological retention half-times of
some antibodies in tumors may be long (four to six days).
Typical tumor retention half-times are 48 to 96 hours (two to
four days), and therefore optimal physical half-lives are two to
12 days, with longer half-times being preferred over shorter
half-times.

In compliance with the statute, the invention has been
described in language more or less specific as to structural and
methodical features. It is to be understood, however, that the
invention is not limited to the specific features shown and
described, since the means herein disclosed comprise preferred
forms of putting the invention into effect. The invention is,
therefore, claimed in any of its forms or modifications within
the proper scope of the appended claims appropriately
interpreted in accordance with the doctrine of equivalents.

---

  

**Metal Extraction In Liquid Or Supercritical-Fluid Solvents**
  
**US2008115627**   
2008-05-22

**Method of selectively depositing materials on a substrate
using a supercritical fluid**   
**US2007049019**   
2007-03-01

**Formation of insulator oxide films with acid or base
catalyzed hydrolysis of alkoxides in supercritical carbon
dioxide**   
**US2006204651**   
2006-09-14

**Semiconductor constructions**   
**US2006157860**   
2006-07-20

**Methods of treating semiconductor substrates**   
**US2006160367**   
2006-07-20

**Pressurized water extraction**   
**US6524628**   
2003-02-25

**Method for separating metal chelates from other materials
based on solubilities in supercritical fluids**   
**US6187911**   
2001-02-13

**SUPERCRITICAL FLUIDS IN THE FORMATION AND MODIFICATION OF
NANOSTRUCTURES AND NANOCOMPOSITES**   
**WO2005069955**   
2005-08-04

**POLYMER-SUPPORTED METAL NANOPARTICLES AND METHOD FOR THEIR
MANUFACTURE AND USE**   
**WO2005054120**   
2005-06-16

**ULTRASONICALLY ENHANCED PROCESS FOR EXTRACTION OF METAL
SPECIES IN SUPERCRITICAL FLUID**   
**JP2004036000**   
2004-02-05

**FLUID EXTRACTION OF METALS OR METALLOIDS**   
**KR20000029571**   
2000-05-25

**METHOD AND APPARATUS FOR BACK-EXTRACTING METAL CHELATES**
  
**KR20000029570**   
2000-05-25

**A RADIONUCLIDE-BINDING COMPOUND AND ITS DELIVERY SYSTEM**
  
**WO9924081**   
1999-05-20

**ION BINDING COMPOUNDS, RADIONUCLIDE COMPLEXES, METHODS OF
MAKING RADIONUCLIDE COMPLEXES, METHODS OF EXTRACTING...**   
**WO9924396**   
1999-05-20

**Method and apparatus for dissociating metals from metal
compounds extracted into supercritical fluids**   
**US6132491**   
2000-10-17

**Fluid extraction**   
**US5965025**   
1999-10-12

**METHOD FOR DISSOCIATING METALS OR DISSOCIATING METAL
COMPOUNDS**   
**WO9909223**   
1999-02-25

**EXTRACTING METALS DIRECTLY FROM METAL OXIDES**   
**WO9716575**   
1997-05-09

**FLUID EXTRACTION**   
**WO9533542**   
1995-12-14

**Extraction of metals and/or metalloids from acidic media
using supercritical fluids and salts**   
**US5770085**   
1998-06-23

**FLUID EXTRACTION OF METALS AND/OR METALLOIDS**   
**WO9533541**   
1995-12-14

**Methods and devices for the separation of radioactive rare
earth metal isotopes from their alkaline earth metal
precursors**   
**US5225173**   
1993-07-06

**Supercritical fluid extraction**   
**US5356538**   
1994-10-18

---

[**http://www.pnl.gov/supercriticalfluid/abs37.stm**](http://www.pnl.gov/supercriticalfluid/abs37.stm)

**Synthesis of Silver and Copper
Nanoparticles in a Water-in-Supercritical-Carbon Dioxide
Microemulsion**

**M. Ji, X. Chen, C. M. Wai, J. L. Fulton,**   
**J. Am. Chem. Soc., 121, 2631-2632, (1999).**

This paper describes a method of synthesizing metal
nanoparticles in supercritical carbon dioxide using
microemulsion as a nanoreactor and a template. Supercritical
carbon dioxide is considered a green solvent and has many
advantages over conventional organic solvents for chemical
reactions and syntheses. Making nanoparticles in supercritical
fluids and exploring their potential applications in novel
materials fabrication and as catalysts for chemical reactions is
of great interest to many scientists at the present time. This
paper uses a water-in-CO2  microemulsion to control the
size of metal nanoparticles synthesized by chemical reduction of
metal ions dissolved in the water core of the microemulsion. The
formation of the nanoparticles was monitored spectroscopically
using a high-pressure fiber optic cell and a CCD array UV-Vis
spectrometer. The results and the techniques described in this
paper are very useful for other investigators in starting their
research in nanomaterials synthesis in supercritical fluids. Now
many papers are published every year regarding nanomaterials
synthesis in supercritical fluids and this paper is often cited
as one of the pioneering studies in this area.

---

[**http://esi-topics.com/fmf/2005/september05-ChienMWai.html**](http://esi-topics.com/fmf/2005/september05-ChienMWai.html)

**Synthesizing and Dipsersing Silver
Nanoparticles in a Water-in-Supercritical Carbon Dioxide
Microemulsion**

**Abstract:** Reverse micelles and microemulsions formed in
liquid and supercritical carbon dioxide (CO2) allow highly polar
or polarizable compounds to be dispersed in this non-polar
fluid. However, since the polarizability per unit volume of
dense CO2 is quite low, it is difficult to overcome the strong
Van der Waals attractive interactions between particles in order
to stably suspend macromolecular species. Conventional
surfacants by themselves do not form reverse micelles or
microemulsions in CO2 because the Van der Waals inter-droplet
attractions are too high. The use of surfactants or
cosurfactants with fluorinated tails provides a layer of a
weakly attractive compound covering the highly attractive
droplet cores thus preventing their short-range interactions
that would destabilize the system. Using this strategy, we
describe a method to synthesize and stabilize metallic silver
nanoparticles having diameters from 5 to 15 nm in supercritical
CO2 using an optically transparent, water-in-CO2 microemulsion.

---



---

[**http://www.osti.gov/energycitations/servlets/purl/769006-JTCMFJ/webviewable/769006.pdf**](http://www.osti.gov/energycitations/servlets/purl/769006-JTCMFJ/webviewable/769006.pdf)

**Extraction of Plutonium From Spiked INEEL
Soil Samples Using the ...**

Chien Wai at the University of Idaho and Sue Clark at
Washington ..... U of I patents and began a research
collaboration with Chien Wai in the area of ...

**Abstract --** In order to investigate the
effectiveness of ligand-assisted supercritical fluid extraction
for the removal of transuranic contamination from soils an TNEEL
silty-clay soil sample wasobtained from near the 13WMC area and
subjected to three different chemical preparations before being
spiked with plutonium. The spiked INEEL soil samples were
subjected to a sequential aqueous extraction procedure to
determine radionuclide partitioning in each sample. Results
from those extractions demonstrate that plutonium consistently
partitioned into the residual fraction across all three INEEL
soil preparations whereas americium partitioned 73% into the
irordmanganese fraction for soil preparation A, with the balance
partitioning into the residual fraction., Americium partitioned
80% into the iron/manganese fraction for soil reparation B, with
10% partitioning into the organic fraction and the balance
partitioning into the residual fraction. Americium partitioned
77% into the iron/manganese fraction for soil preparation C,
with 22% in the organic phase and the balance in the carbonate
fraction. Plutonium and americium were extracted from the INEEL
soil samples using a Jigand-assisted supercritical fluid
extraction technique.  Initial supercritical fluid extraction-
runs produced plutonium extraction efficiencies ranging from
14 degA to 19Y0. After a second round wherein the initial
extraction parameters were changed, the plutonium extraction
efficiencies increased to 60% and as high as 80% with the
americium level in the post-extracted soil samples dropping near
to the detection limits. The third round of experiments are
currently underway. These results demonstrate that the
Iigand-assisted supercritical fluid extraction technique can
effectively extract plutonium from the spiked IN EEL soil
preparations

---